A high shielding enameled wire
By providing superimposed first and second shielding layers outside the enameled wire body, the problem of the lack of shielding performance of the existing enameled wire is solved, more stable and reliable signal transmission is achieved, and the service life is extended through the additional protective layer.
Patent Information
- Application Number
- CN202420429176.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-06
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-03-06
AI Technical Summary
The existing enameled wire lacks good shielding performance and is susceptible to external electromagnetic interference, resulting in a decrease in signal quality or interference, affecting the stability and reliability of the system.
A first shielding layer and a second shielding layer are arranged outside the enameled wire body, and they are superimposed and arranged to form a more complete shielding structure to block external electromagnetic interference.
Effectively block external electromagnetic interference, improve the stability and reliability of signal transmission, and at the same time, the corrosion-resistant layer, flame-retardant layer, tensile layer and wear-resistant layer are provided externally to extend the service life and improve mechanical strength.
Smart Images

Figure CN222705234U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of enameled wires, in particular to a high-shielding enameled wire. Background Art
[0002] Enameled wire is a main type of winding wire, which consists of two parts: conductor and insulation layer. The bare wire is annealed and softened, then painted and baked several times. However, it is not easy to produce products that meet both standard requirements and customer requirements. It is affected by factors such as raw material quality, process parameters, production equipment, and environment. Therefore, the quality characteristics of various enameled wires are different, but they all have four major properties: mechanical properties, chemical properties, electrical properties, and thermal properties.
[0003] In the prior art, most enameled wires are susceptible to external electromagnetic interference during use due to the lack of good shielding performance, resulting in signal quality degradation or interference, thereby affecting the stability and reliability of the system.
[0004] Therefore, those skilled in the art provide a high-shielding enameled wire to solve the problems raised in the above background technology. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings existing in the prior art and to propose a high-shielding enameled wire. When the enameled wire is in use, a first shielding layer and a second shielding layer are arranged outside the enameled wire body and they are superimposed to form a more complete shielding structure, which can effectively block external electromagnetic interference from entering the interior of the enameled wire and improve the stability and reliability of signal transmission.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A high-shielding enameled wire comprises an enameled wire body, a first shielding layer is arranged outside the enameled wire body, a second shielding layer is arranged outside the first shielding layer, an insulating layer is arranged outside the second shielding layer, a flame retardant layer is arranged outside the insulating layer, a corrosion resistant layer is arranged outside the flame retardant layer, a tensile layer is arranged outside the corrosion resistant layer, and a wear resistant layer is arranged outside the tensile layer;
[0008] Through the above technical solution, when the enameled wire is in use, by setting the first shielding layer and the second shielding layer outside the enameled wire body and stacking them, a more complete shielding structure can be formed, which can effectively block external electromagnetic interference from entering the interior of the enameled wire and improve the stability and reliability of signal transmission.
[0009] Furthermore, the first shielding layer and the second shielding layer are both made of braided copper foil and aluminum foil;
[0010] Through the above technical solution, by weaving copper foil and aluminum foil on the outside of the enameled wire, the interference of electromagnetic waves can be blocked to ensure the stability and reliability of signal transmission.
[0011] Furthermore, the insulating layer is made of polyvinyl chloride material;
[0012] Through the above technical solution, the polyvinyl chloride material has good insulation performance and dielectric strength, which can effectively protect the conductor inside the wire and improve the electrical performance and safety of the enameled wire.
[0013] Furthermore, the flame retardant layer is made of cross-linked polyethylene material;
[0014] Through the above technical solution, at high temperature, cross-linked polyethylene can slow down the spread of fire and effectively protect the enameled wire from flames.
[0015] Further, the corrosion-resistant layer is made of polypropylene material;
[0016] Through the above technical solution, the corrosion-resistant layer made of polypropylene material can effectively protect the enameled wire from being corroded by chemical solutions, acids, alkalis and other substances, thereby extending its service life.
[0017] Furthermore, the tensile layer is made of polyimide material;
[0018] Through the above technical solution, polyimide is used as a tensile layer to effectively enhance the tensile properties of the enameled wire, improve its mechanical strength, and prevent breakage or deformation.
[0019] Furthermore, the wear-resistant layer is made of polytetrafluoroethylene material;
[0020] Through the above technical scheme, the use of polytetrafluoroethylene as a wear-resistant layer can effectively reduce the wear and abrasion of the surface of the enameled wire and extend its service life.
[0021] Furthermore, anti-sliding blocks are evenly spaced outside the wear-resistant layer;
[0022] Through the above technical solution, the anti-slip block can provide additional friction and reduce the risk of sliding and slipping on the surface of the enameled wire.
[0023] The utility model has the following beneficial effects:
[0024] 1. The utility model proposes a high-shielding enameled wire. Compared with the existing high-shielding enameled wire, when the high-shielding enameled wire is used, a first shielding layer and a second shielding layer are arranged outside the enameled wire body, and they are superimposed to form a more complete shielding structure, which can effectively block external electromagnetic interference from entering the interior of the enameled wire and improve the stability and reliability of signal transmission.
[0025] 2. The utility model proposes a high-shielding enameled wire. Compared with the existing high-shielding enameled wire, when the high-shielding enameled wire is in use, the corrosion-resistant layer arranged externally can effectively prevent the corrosion of the enameled wire by external corrosive substances, thereby extending the service life; the flame-retardant layer effectively inhibits the spread of flames and reduces fire losses; the tensile layer increases the tensile resistance and mechanical strength of the enameled wire, reduces damage caused by external forces, and further extends the service life. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is an axonometric diagram of a high-shielding enameled wire proposed by the utility model;
[0027] Figure 2 This is an expanded view of a high-shielding enameled wire proposed by the utility model;
[0028] Figure 3 A side cross-sectional view of a high-shielding enameled wire proposed by the utility model;
[0029] Figure 4 This is a front cross-sectional view of a high-shielding enameled wire proposed by the utility model;
[0030] Figure 5 for Figure 3 Enlarged view of point A in the middle.
[0031] Legend:
[0032] 1. Enameled wire body; 2. First shielding layer; 3. Second shielding layer; 4. Insulation layer; 5. Flame retardant layer; 6. Corrosion resistant layer; 7. Tensile layer; 8. Wear resistant layer; 9. Anti-sliding block. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0034] Reference Figure 1-5The utility model provides an embodiment: a high-shielding enameled wire, including an enameled wire body 1, a first shielding layer 2 is arranged on the outside of the enameled wire body 1, a second shielding layer 3 is arranged on the outside of the first shielding layer 2, an insulating layer 4 is arranged on the outside of the second shielding layer 3, a flame retardant layer 5 is arranged on the outside of the insulating layer 4, a corrosion-resistant layer 6 is arranged on the outside of the flame retardant layer 5, a tensile layer 7 is arranged on the outside of the corrosion-resistant layer 6, and a wear-resistant layer 8 is arranged on the outside of the tensile layer 7. When the enameled wire is in use, by arranging the first shielding layer 2 and the second shielding layer 3 on the outside of the enameled wire body 1 and stacking them, a more complete shielding structure can be formed, which can effectively block external electromagnetic interference from entering the inside of the enameled wire and improve the stability and reliability of signal transmission.
[0035] The first shielding layer 2 and the second shielding layer 3 are both made of copper foil and aluminum foil. By weaving copper foil and aluminum foil on the outside of the enameled wire, the interference of electromagnetic waves can be blocked to ensure the stability and reliability of signal transmission. The insulating layer 4 is made of polyvinyl chloride material. Polyvinyl chloride material has good insulation performance and dielectric strength, which can effectively protect the conductor inside the wire and improve the electrical performance and safety of the enameled wire. The flame retardant layer 5 is made of cross-linked polyethylene material. At high temperature, cross-linked polyethylene can slow down the spread of fire and effectively protect the enameled wire from flame invasion. The corrosion-resistant layer 6 is made of polypropylene material. Polypropylene material is used The corrosion-resistant layer 6 made of polyimide material can effectively protect the enameled wire from corrosion by chemical solutions, acids, alkalis and other substances, and prolong its service life. The tensile layer 7 is made of polyimide material. Polyimide is used as the tensile layer 7 to effectively enhance the tensile performance of the enameled wire, improve its mechanical strength, and prevent breakage or deformation. The wear-resistant layer 8 is made of polytetrafluoroethylene material. Polytetrafluoroethylene is used as the wear-resistant layer 8 to effectively reduce the wear and abrasion of the surface of the enameled wire and prolong its service life. Anti-sliding blocks 9 are evenly spaced outside the wear-resistant layer 8. The anti-sliding blocks 9 can provide additional friction to reduce the risk of sliding and slipping on the surface of the enameled wire.
[0036] Working principle: When the enameled wire is in use, a first shielding layer 2 and a second shielding layer 3 are arranged outside the enameled wire body 1 and overlapped to form a more complete shielding structure, which can effectively block external electromagnetic interference from entering the interior of the enameled wire and improve the stability and reliability of signal transmission. At the same time, the corrosion-resistant layer 6 arranged on the outside can effectively prevent the erosion of the enameled wire by external corrosive substances and extend the service life; the flame retardant layer 5 effectively inhibits the spread of flames and reduces fire losses; the tensile layer 7 increases the tensile performance and mechanical strength of the enameled wire, reduces damage caused by external forces, and further extends the service life.
[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A high-shielding enameled wire, comprising an enameled wire body (1), characterized in that: The enameled wire body (1) is provided with a first shielding layer (2) on the outside, the first shielding layer (2) is provided with a second shielding layer (3) on the outside, the second shielding layer (3) is provided with an insulating layer (4) on the outside, the insulating layer (4) is provided with a flame retardant layer (5) on the outside, the flame retardant layer (5) is provided with a corrosion-resistant layer (6) on the outside, the corrosion-resistant layer (6) is provided with a tensile layer (7) on the outside, and the tensile layer (7) is provided with a wear-resistant layer (8) on the outside.
2. The high-shielding enameled wire according to claim 1, characterized in that: The first shielding layer (2) and the second shielding layer (3) are both made of braided copper foil and aluminum foil.
3. The high-shielding enameled wire according to claim 1, characterized in that: The insulating layer (4) is made of polyvinyl chloride material.
4. The high-shielding enameled wire according to claim 1, characterized in that: The flame retardant layer (5) is made of cross-linked polyethylene material.
5. The high-shielding enameled wire according to claim 1, characterized in that: The corrosion-resistant layer (6) is made of polypropylene material.
6. The high-shielding enameled wire according to claim 1, characterized in that: The tensile layer (7) is made of polyimide material.
7. The high-shielding enameled wire according to claim 1, characterized in that: The wear-resistant layer (8) is made of polytetrafluoroethylene material.
8. The high-shielding enameled wire according to claim 1, characterized in that: Anti-sliding blocks (9) are evenly spaced outside the wear-resistant layer (8).