A high-durability power transformer
By designing a highly durable power transformer and using the structure of the mount group and outer box assembly, the damage problems caused by faults or high-voltage arcs of existing electronic transformers are solved, achieving higher durability and safety and stability.
Patent Information
- Application Number
- CN202421442492.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-24
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-24
AI Technical Summary
The existing electronic transformer structure is fixed, which is prone to damage to surrounding components due to faults or high-voltage arcs, increasing maintenance costs.
A highly durable power transformer is designed, using the structure of the mounting base group and outer box assembly, including a protective frame, an arc extinguishing protective frame and a lift frame group, ensuring that the transformer body is effectively isolated from other components, and providing structural protection and good ventilation.
Through structural design, components damage caused by faults or arcs are avoided, maintenance costs are reduced, and the durability and safety and stability of the transformer are improved.
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Figure CN222705285U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electronic product transformers, in particular to a highly durable power transformer. Background Art
[0002] In order for electronic products to operate normally, electronic transformers are usually installed. They are electronic devices that convert the alternating voltage of the mains into direct current and then output a high-frequency alternating voltage through semiconductor switching devices, electronic components and high-frequency transformer windings. They are also an AC-DC-AC inverter circuit described in electronics theory. In simple terms, it is mainly composed of a high-frequency transformer core (iron core) and two or more coils, which do not change their positions. From one or more electrical circuits, AC power is converted into AC voltage and current through electromagnetic induction. At the output end of the high-frequency transformer, high-frequency AC or DC power of different voltage levels is supplied to one or more power circuits.
[0003] The structure of conventional electronic transformers is relatively fixed and is spatially connected with other electronic components. Once an electronic transformer fails, short-circuits, or even generates a high-voltage arc, it will damage other surrounding components at the same time, causing the entire device to be unable to be used normally, thereby increasing the maintenance cost of electronic products.
[0004] Therefore, in view of this, the existing structure and defects are studied and improved, and a high-durability power transformer is proposed. Utility Model Content
[0005] The purpose of the utility model is to provide a high-durability power transformer to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a highly durable power transformer, comprising a mounting seat group and an outer box assembly, a transformer body is arranged at the top center of the mounting seat group, and protective frame groups are arranged on the upper and lower sides of the transformer body, and arc extinguishing protection frames are arranged on the left and right sides of the transformer body, and a lifting frame group is vertically arranged on the side of the arc extinguishing protection frame away from the transformer body, the outer box assembly is connected to the power output end of the lifting frame group, the outer box assembly comprises a protective box, buckles, ventilation mesh ports and docking blocks, buckles are symmetrically arranged on the left and right sides of the bottom of the protective box, and ventilation mesh ports are arranged on the outer surface of the protective box, and a docking block is arranged on the inner top of the protective box.
[0007] Furthermore, the mounting seat group includes a base, a sealing strip, a movable shaft frame and a fixed block, the edge of the base is provided with a sealing strip, and a movable shaft frame is provided on the side of the sealing strip away from the base, and the top of the movable shaft frame is connected to a fixed block.
[0008] Furthermore, the mounting base group further includes fixing bolts and pins. Fixing bolts are vertically and threadedly installed on both the left and right sides of the base, and pins are arranged at equal intervals on the bottom of the base. The surface structure of the bottom edge of the protective box matches the surface structure of the side edge of the base, and the sealing strip is fixedly connected to the base.
[0009] Furthermore, the protective frame group includes a strengthening frame, a heat conduction plate, and buffer blocks. A heat conduction plate is provided on one side of the strengthening frame close to the transformer body, and buffer blocks are symmetrically arranged on the left and right sides of the strengthening frame away from the heat conduction plate.
[0010] Furthermore, one side of the heat conduction plate away from the strengthening frame is attached to one end surface of the transformer body, and one end of the arc extinguishing protection frame is connected to the strengthening frame and is arranged in a "囗" - shaped structure with the strengthening frame.
[0011] Furthermore, the lifting frame group includes a support frame, a guide rail, and a slider. A guide rail is installed on one side of the support frame away from the arc extinguishing protection frame, and a slider is slidably installed on the surface of the guide rail.
[0012] Furthermore, one side of the slider away from the guide rail is connected to the inner wall of the protective box, and the support frames are vertically symmetrically installed on both the left and right sides of the base.
[0013] Furthermore, the surface structure of the fixed block matches the surface structure of the buckle, and the surface structure of the docking block matches the surface structure of the top end of the support frame.
[0014] The utility model provides a highly durable power transformer, which has the following beneficial effects:
[0015] 1. In the utility model, when the outer box assembly is docked with the mounting base group through the operation of the structure of the lifting frame group, at this time, the protective box will be docked with the base. The sealing strip is at the edge of the docking part between the protective box and the base, which can effectively avoid the problem of liquid ingress. After the protective box is docked with the base, under the rotation of the movable shaft frame, the fixed block at its top will swing left and right in the vertical direction and be docked with the buckle, thereby connecting and fixing the mounting base group and the outer box assembly, further ensuring the closure of the structure between the two. At the same time, the ventilation mesh openings provided on the outer surface of the protective box can effectively ensure the ventilation effect between the inside and the outside, so as to avoid the abnormal operation of the transformer body due to heat accumulation during operation. By using the above - mentioned structure, it can not only provide external structural protection for the whole device, but also make it have good structural mobility for easy equipment maintenance. At the same time, it can ensure that the internal transformer body has good durability, and effectively isolate the internal transformer body from other components to avoid the expansion of damage when faults occur to each other.
[0016] 2. The utility model connects the slider to the inner wall of the protective box. Therefore, when the slider is in operation, the entire outer box assembly can move up and down in the vertical direction along the surface of the guide rail, thereby realizing the rapid separation or docking of the mounting seat group and the outer box assembly to ensure the flexibility of the structural parts. In addition, since a docking block is provided at the top of the inner part of the protective box, when the mounting seat group and the outer box assembly structure are docked and closed, the top of the support frame will be inserted into the inside of the docking block, and at the same time, the reinforcing frame at the top of the transformer body and the buffer block on one side will be against the top of the inner wall of the protective box. By using the above structure, effective structural support can be provided in the vertical direction, and the arc extinguishing protection frames provided on the left and right sides of the transformer body are used to limit the arc and help extinguish the arc, thereby ensuring the safety and stability of the operation of the entire transformer body to the greatest extent, preventing the arc from damaging the internal and external structures, and also avoiding the arc from damaging other external electronic components, thereby reducing the risk of damage as much as possible. At the same time, the arc extinguishing protection frame cooperates with the structural setting of the lifting frame group, which can provide structural support in the vertical direction while providing a certain degree of buffer protection in the horizontal direction, so as to ensure the service life and durability of the transformer body. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the side cross-sectional structure of a main body of a high-durability power transformer of the utility model;
[0018] Figure 2 This is a schematic diagram of the structure of a mounting base group of a highly durable power transformer of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the outer box component of a highly durable power transformer of the utility model;
[0020] Figure 4 The utility model is a schematic diagram of the three-dimensional connection structure of the mounting base group, the lifting frame group and the outer box component of a high-durability power transformer.
[0021] In the figure: 1. Mounting seat assembly; 101. Base; 102. Sealing strip; 103. Movable shaft frame; 104. Fixing block; 105. Fixing bolt; 106. Pin; 2. Transformer body; 3. Protection frame assembly; 301. Strengthening frame; 302. Heat conducting plate; 303. Buffer block; 4. Arc extinguishing protection frame; 5. Lifting frame assembly; 501. Support frame; 502. Guide rail; 503. Slider; 6. Outer box assembly; 601. Protection box; 602. Buckle; 603. Ventilation mesh port; 604. Docking block. DETAILED DESCRIPTION
[0022] The following is a further detailed description of the implementation of the present utility model in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.
[0023] like Figures 1 to 4 As shown, a high-durability power transformer includes a mounting seat group 1 and an outer box assembly 6, a transformer body 2 is arranged at the top center of the mounting seat group 1, and a protective frame group 3 is arranged on the upper and lower sides of the transformer body 2, and an arc extinguishing protection frame 4 is arranged on the left and right sides of the transformer body 2, and a lifting frame group 5 is vertically arranged on the side of the arc extinguishing protection frame 4 away from the transformer body 2, and the outer box assembly 6 is connected to the power output end of the lifting frame group 5, and the outer box assembly 6 includes a protective box 601, a buckle 602, a ventilation mesh port 603 and a docking block 604, and the protective Buckles 602 are symmetrically arranged on the left and right sides of the bottom of the protective box 601, and a ventilation mesh port 603 is arranged on the outer surface of the protective box 601, and a docking block 604 is arranged on the top of the inner part of the protective box 601. The mounting seat group 1 includes a base 101, a sealing strip 102, a movable shaft frame 103 and a fixed block 104. The edge of the base 101 is provided with a sealing strip 102, and a movable shaft frame 103 is arranged on the side of the sealing strip 102 away from the base 101, and the top of the movable shaft frame 103 is connected to the fixed block 104. The mounting seat group 1 also includes a fixed The fixing bolts 105 and the pins 106 are vertically threadedly installed on the left and right sides of the base 101, and the pins 106 are evenly arranged and installed at the bottom of the base 101. The bottom edge surface structure of the protective box 601 matches the side edge surface structure of the base 101, and the sealing strip 102 is fixedly connected to the base 101. The surface structure of the fixed block 104 matches the surface structure of the buckle 602, and the surface structure of the docking block 604 matches the top surface structure of the support frame 501. 5, when the outer box assembly 6 is structurally docked with the mounting seat assembly 1, the protective box 601 will be structurally docked with the base 101, and the sealing strip 102 is at the edge of the docking point between the protective box 601 and the base 101, which can effectively avoid the problem of liquid ingress. After the protective box 601 is docked with the base 101, under the rotation of the movable shaft frame 103, the fixed block 104 on the top thereof will swing left and right in the vertical direction and dock with the buckle 602, so as to connect and fix the mounting seat assembly 1 with the outer box assembly 6.
[0024] like Figures 1 to 4As shown in the figure, the protective frame group 3 includes a strengthening frame 301, a heat-conducting plate 302, and a buffer block 303. A heat-conducting plate 302 is arranged on the side of the strengthening frame 301 close to the transformer body 2, and buffer blocks 303 are symmetrically arranged on the left and right sides of the strengthening frame 301 away from the heat-conducting plate 302. The side of the heat-conducting plate 302 away from the strengthening frame 301 is attached to one end surface of the transformer body 2. One end of the arc extinguishing protection frame 4 is connected to the strengthening frame 301 and is arranged in a "囗" - shaped structure with the strengthening frame 301. The lifting frame group 5 includes a support frame 501, a guide rail 502, and a slider 503. A guide rail 502 is installed on the side of the support frame 501 away from the arc extinguishing protection frame 4, and a slider 503 is slidably installed on the surface of the guide rail 502. The side of the slider 503 away from the guide rail 502 is connected to the inner wall of the protective box 601. The support frames 501 are vertically symmetrically installed on the left and right sides of the base 101. When the slider 503 operates, the entire outer box assembly 6 can move up and down in the vertical direction along the surface of the guide rail 502, so as to realize the rapid separation or docking of the mounting seat group 1 and the outer box assembly 6, ensuring the flexibility of the structural members. In addition, since a docking block 604 is provided at the top inside the protective box 601, when the mounting seat group 1 and the outer box assembly 6 are structurally docked and closed, the top of the support frame 501 will be inserted into the inside of the docking block 604. At the same time, the strengthening frame 301 and one side buffer block 303 at the top of the transformer body 2 will abut against the top inner wall of the protective box 601. By using the above structure, effective structural support can be provided in the vertical direction.
[0025] In summary, as Figures 1 to 4 shown, when using this highly durable power transformer, first, when it is necessary to open the structural connection between the mounting seat group 1 and the outer box assembly 6, only need to rotate the fixed block 104 on the surface of the buckle 602 buckled on the side of the bottom of the protective box 601 under the rotation of the movable shaft frames 103 on both sides of the base 101, and separate the structure from the docking block 604. At the same time, the slider 503 starts to operate, traction the connected outer box assembly 6 in the vertical direction, and lift it along the surface of the guide rail 502 on one side of the support frame 501, so as to expose the protective frame group 3 for maintenance personnel to perform maintenance operations;
[0026] In addition, according to different usage requirements, the pins 106 installed at the bottom of the base 101 for mine clearance can be welded to the circuit board. At the same time, the fixed bolts 105 provided on both sides of the base 101 can be selected according to needs and screwed into the pre - opened holes in the circuit board, so as to further effectively fix the entire power transformer;
[0027] During the use of the entire device, the arc extinguishing protection frame 4 on the left and right sides of the transformer main body 2 can utilize its structural characteristics to limit the arc and help extinguish the arc, thereby ensuring the safety and stability of the operation of the entire transformer main body 2 to the greatest extent, and preventing the arc from damaging the internal and external structures. In addition, the heat conduction plate 302 will conduct the heat generated during the operation of the transformer main body 2, and transfer the heat generated during the operation of the transformer main body 2 to the outside world through the ventilation mesh port 603 set on the side surface of the protective box 601, so as to achieve good heat dissipation and ventilation effects.
[0028] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.
Claims
1. A high-durability power transformer, comprising a mounting base assembly (1) and an outer box assembly (6), characterized in that: At the center of the top of the mounting seat group (1), a main transformer (2) is provided, and protective frame groups (3) are provided on both the upper and lower sides of the main transformer (2). Moreover, arc extinguishing protection frames (4) are provided on both the left and right sides of the main transformer (2). And on the side of the arc extinguishing protection frame (4) away from the main transformer (2), a lifting frame group (5) is vertically provided. The outer box assembly (6) is connected to the power output end of the lifting frame group (5). The outer box assembly (6) includes a protective box (601), a buckle (602), a ventilation mesh opening (603), and a docking block (604). On the left and right sides of the bottom of the protective box (601), buckles (602) are symmetrically provided. And on the outer surface of the protective box (601), a ventilation mesh opening (603) is provided. Moreover, at the top end inside the protective box (601), a docking block (604) is provided.
2. A high durability power transformer according to claim 1, characterized in that: The mounting seat group (1) includes a base (101), a sealing strip (102), a movable shaft frame (103), and a fixed clamping block (104). A sealing strip (102) is provided at the edge of the base (101). And on the side of the sealing strip (102) away from the base (101), a movable shaft frame (103) is provided. Moreover, at the top of the movable shaft frame (103), a fixed clamping block (104) is connected.
3. A high durability power transformer according to claim 2, characterized in that: The mounting seat group (1) further includes fixing bolts (105) and pins (106). Fixing bolts (105) are vertically and threadedly installed on both the left and right sides of the base (101). And pins (106) are arranged at equal intervals at the bottom of the base (101). The surface structure of the bottom edge of the protective box (601) matches the surface structure of the side edge of the base (101). And the sealing strip (102) is fixedly connected to the base (101).
4. A high durability power transformer according to claim 1, characterized in that: The protective frame group (3) includes a strengthening frame (301), a heat conducting plate (302), and a buffer block (303). A heat conducting plate (302) is provided on the side of the strengthening frame (301) close to the main transformer (2). And on the side of the strengthening frame (301) away from the heat conducting plate (302), buffer blocks (303) are symmetrically provided on the left and right.
5. A high durability power transformer according to claim 4, characterized in that: On the side of the heat conducting plate (302) away from the strengthening frame (301), it fits against one end surface of the main transformer (2). And one end of the arc extinguishing protection frame (4) is connected to the strengthening frame (301) and is arranged in a "□" - shaped structure with the strengthening frame (301).
6. A high durability power transformer according to claim 2, characterized in that: The lifting frame group (5) includes a support frame (501), a guide rail (502), and a slider (503). A guide rail (502) is installed on the side of the support frame (501) away from the arc extinguishing protection frame (4). And a slider (503) is slidably installed on the surface of the guide rail (502).
7. A high durability power transformer according to claim 6, characterized in that: On the side of the slider (503) away from the guide rail (502), it is connected to the inner wall of the protective box (601). The support frame (501) is vertically and symmetrically installed on both the left and right sides of the base (101).
8. A high durability power transformer according to claim 7, characterized in that: The surface structure of the fixed clamping block (104) matches the surface structure of the buckle (602). The surface structure of the docking block (604) matches the surface structure of the top end of the support frame (501).