A wear-resistant sealed wiring harness

By installing a wear-resistant sleeve on the automotive wiring harness and fixing it with a clamping mechanism and elastic unit, the problem of wire wear and fall off after wiring harness is plugged in, achieving higher service life and stability.

CN222705942UActive Publication Date: 2025-04-01苏州艾久电气有限公司
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Patent Information

Application Number
CN202420899799.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-04-01
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

Existing automotive wiring harnesses are likely to cause wire wear after being plugged in, which may cause wire harness to fall off, posing safety hazards.

Method used

A wear-resistant sealed wire harness is designed, and the wear-resistant sleeve is set on the wire harness body, and the wear-resistant sleeve is fixed by means of a clamping mechanism and an elastic unit to reduce the risk of wear and shedding of the wire harness body.

Benefits of technology

This design effectively protects the wiring harness body, reduces wear and fall off, and improves the service life and installation stability of the wiring harness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wire harnesses, and specifically discloses a wear-resistant sealed wire harness, including a wire harness body, the wire harness body is provided with a connection terminal through a connector, the wire harness body is provided with a wear-resistant sleeve, a clamping mechanism is provided between the connection terminal and the wear-resistant sleeve, the clamping mechanism includes a fastening frame slidably connected to the upper and lower sides of the connection terminal, each fastening frame is fixedly provided with a fastening ring, the upper and lower sides of the wear-resistant sleeve are provided with an annular groove, and an elastic unit is provided between each fastening frame and the connection terminal. The elastic force of the elastic unit drives the two fastening frames to approach each other, so that the fastening frame drives the fastening ring to be clamped in the annular groove, thereby fixing the wear-resistant pad, thereby fixing the wire harness body, and when shaking and wear occur during the installation or removal of the wire harness body, only the wear-resistant sleeve will be worn at this moment, thereby protecting the wire harness body to a great extent.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire harnesses, in particular to a wear-resistant sealed wire harness. Background Art

[0002] The wiring harness is the overall service equipment for a certain load source group, such as relay lines, switching devices, control systems, etc. In order to facilitate installation and maintenance and ensure that electrical equipment can work under the worst conditions, the wires of different specifications and colors used in the electrical equipment of the whole vehicle are reasonably arranged and integrated into one, and the wires are bundled into bundles with insulating materials, which is both complete and reliable. From the functional point of view, the automotive wiring harness can be divided into two types: power lines that carry power to drive actuators (actuators) and signal lines that transmit sensor input commands.

[0003] The existing automotive wiring harness lacks flame retardant and fireproof structure, which can easily cause overall safety accidents. Since the automotive wiring harness is the network body of the automotive circuit, there will be multiple sets of wiring harnesses in the car, and the wiring harnesses are placed randomly. Relevant patents have been proposed in the prior art, such as a Chinese patent with application number 202121494563.2, authorization publication number CN214956136U, and utility model name "A flame retardant and fireproof automotive wiring harness". The above patent discloses a flame retardant and fireproof automotive wiring harness, including a wire body, a protective jacket is provided on the outer jacket of the wire body, a binding piece is provided on the protective jacket, and there are multiple groups of binding pieces, a splicing piece is clamped on the protective jacket, the wire body includes a conductor, a shielding layer, an insulating layer, a flame retardant ball and a wear-resistant sleeve, the shielding layer is wrapped around the outside of the conductor, a wear-resistant sleeve is provided outside the insulating layer, and a cavity is provided between the wear-resistant sleeve and the insulating layer, and the cavity between the wear-resistant sleeve and the insulating layer is filled with flame retardant balls. The utility model fills a plurality of flame retardant balls in the cavity between the wear-resistant sleeve and the insulating layer.

[0004] In the above patent, a flame retardant layer is formed on the wire body by using multiple flame retardant balls to achieve flame retardant and fireproof effects. However, after the known existing electronic wiring harness is plugged into the socket, the outer side of the wiring harness head is in direct contact with the wire, and the wire and the wiring harness head will produce friction, which will easily cause the wire to wear after long-term use, and may eventually cause the wiring harness to fall off, which has certain shortcomings. Utility Model Content

[0005] The utility model aims to provide a wear-resistant sealed wire harness to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wear-resistant sealed wiring harness, comprising a wiring harness body, the wiring harness body is equipped with a connecting terminal through a connecting head, the wiring harness body is provided with a wear-resistant sleeve, and a clamping mechanism is provided between the connecting terminal and the wear-resistant sleeve for fixing the wear-resistant sleeve; the clamping mechanism comprises a fastening frame slidably connected to the upper and lower sides of the connecting terminal, each fastening frame is fixedly provided with a fastening ring, and annular grooves are provided on the upper and lower sides of the wear-resistant sleeve, and an elastic unit is provided between each of the fastening frames and the connecting terminal, and the elastic force of the elastic unit drives the fastening ring to clamp in the annular groove to fix the wear-resistant sleeve.

[0007] Furthermore, the elastic unit includes a plurality of groups of pressure springs, and the elastic force of the pressure springs drives the fastening ring to clamp in the annular groove to fix the wear-resistant sleeve.

[0008] Furthermore, a driving member for driving the fastening ring away from the annular groove is provided on the connecting terminal to facilitate the removal of the wear-resistant sleeve.

[0009] Furthermore, the driving member includes a driving rack fixedly connected to two fastening frames, and the connecting terminal is rotatably connected to a driving gear through a support rod. The two driving racks are respectively engaged on both sides of the driving gear. When the driving gear rotates, the two driving racks are driven to slide toward each other.

[0010] Furthermore, a driving handle is fixedly connected to one of the fastening frames for driving the fastening frame to slide.

[0011] Furthermore, a limiting member is arranged between the fastening ring and the connecting terminal; the limiting member comprises a limiting block fixed on the fastening ring, a limiting groove matched with the limiting block is opened on the connecting terminal, and the limiting block is slidably connected in the limiting groove.

[0012] Furthermore, there are multiple groups of wire harness bodies, and the multiple groups of wire harness bodies are covered with restraint sleeves.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the wear-resistant sealed wiring harness, through the cooperation between the wiring harness body, the connecting terminal, the wear-resistant sleeve, the clamping mechanism, the fastening frame and the fastening ring, when the wiring harness body is used, the wiring harness body is installed inside the connecting terminal through the connector, at this moment, the elastic force of the elastic unit drives the two fastening frames close to each other, so that the fastening frame drives the fastening ring to clamp in the annular groove, thereby fixing the wear-resistant pad, thereby fixing the wiring harness body, during use, when the wiring harness body shakes and wears during installation or disassembly, at this moment, only the wear-resistant sleeve will be worn, which protects the wiring harness body to a great extent, and at the same time, the elastic unit is used to drive the fastening ring to be fixed by the fastening frame, thereby reducing the possibility of the wiring harness body falling off, and the use effect is better. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in the present utility model. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0015] Figure 1 The overall structural diagram provided for the embodiment of the utility model;

[0016] Figure 2 A schematic diagram of a partial structure provided for an embodiment of the utility model;

[0017] Figure 3 A schematic diagram of the structure of the installation method of the clamping mechanism provided in the embodiment of the utility model;

[0018] Figure 4 A schematic structural diagram of another viewing angle of the installation method of the clamping mechanism provided in an embodiment of the utility model;

[0019] Figure 5 This is a schematic structural diagram of the clamping mechanism in the expanded state provided by an embodiment of the utility model.

[0020] Explanation of the accompanying drawings: 1. Wire harness body; 2. Connecting terminal; 3. Wear-resistant sleeve; 4. Fastening frame; 5. Fastening ring; 6. Pressure spring; 7. Annular groove; 8. Limit block; 9. Limit groove; 10. Drive rack; 11. Drive gear; 12. Drive handle; 13. Restraint sleeve. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-5The utility model provides a technical solution: a wear-resistant sealed wiring harness, comprising a wiring harness body 1, a connecting terminal 2 is installed on the wiring harness body 1 through a connector, a wear-resistant sleeve 3 is sleeved on the wiring harness body 1, a clamping mechanism is arranged between the connecting terminal 2 and the wear-resistant sleeve 3, and is used to fix the wear-resistant sleeve 3; the clamping mechanism comprises a fastening frame 4 slidably connected to the upper and lower sides of the connecting terminal 2, a fastening ring 5 is fixedly arranged on each fastening frame 4, annular grooves 7 are opened on the upper and lower sides of the wear-resistant sleeve 3, an elastic unit is arranged between each fastening frame 4 and the connecting terminal 2, and the elastic force of the elastic unit drives the fastening ring 5 to clamp in the annular groove 7 to fix the wear-resistant sleeve 3.

[0023] Specifically, the wear-resistant sealed wire harness includes a wire harness body 1. The wire harness body 1 is a prior art, which includes a wire core, etc. The wire harness body 1 is installed with a connecting terminal 2 through a connector. When the wire harness needs to be used, it is installed on a predetermined device through the connecting terminal 2 to facilitate the use of the wire harness body 1. A wear-resistant sleeve 3 is sleeved on the wire harness body 1, so that the strength of the wire harness body 1 can be increased by the wear-resistant sleeve 3 during use, the service life of the wire harness body 1 can be improved, and the use effect is better. A clamping mechanism is provided between the connecting terminal 2 and the wear-resistant sleeve 3, which is used to fix the wear-resistant sleeve 3, so that the wire harness body 1 can be fixed, and the wear on the wire harness body 1 can be minimized, and the use effect is better. At the same time, the clamping mechanism includes a fastening frame 4 slidably connected to the upper and lower sides of the connecting terminal 2, each fastening frame 4 is fixedly provided with a fastening ring 5, and an annular groove 7 is provided on the upper and lower sides of the wear-resistant sleeve 3. An elastic unit is provided between each fastening frame 4 and the connecting terminal 2, and the elastic force of the elastic unit drives the fastening ring 5 to be clamped in the annular groove 7 to fix the wear-resistant sleeve 3. Therefore, when the wiring harness body 1 is used, the wiring harness body 1 is installed inside the connecting terminal 2 through the connector. At this moment, the elastic force of the elastic unit drives the two fastening frames 4 to approach each other, so that the fastening frame 4 drives the fastening ring 5 to be clamped in the annular groove 7, so that the wear-resistant pad can be fixed, so that the wiring harness body 1 can be fixed. During use, when the wiring harness body 1 is installed or disassembled, shaking and wearing occur, at this moment, only the wear-resistant sleeve 3 will be worn, which greatly protects the wiring harness body 1. At the same time, the elastic unit drives the fastening frame 4 to fix the fastening ring 5, reducing the situation of the wiring harness body 1 falling off, and the use effect is better.

[0024] In the embodiment provided by the utility model, the elastic unit includes multiple groups of pressure springs 6, and the elastic force of the pressure springs 6 drives the fastening ring 5 to clamp in the annular groove 7 to fix the wear-resistant sleeve 3, and the number of the pressure springs 6 can be two, three or four, etc., which greatly improves the stability of the wiring harness body 1 during installation.

[0025] In the embodiment provided by the utility model, a driving member for driving the fastening ring 5 away from the annular groove 7 is provided on the connecting terminal 2. When the wiring harness body 1 needs to be removed from the connecting terminal 2, the two fastening frames 4 are driven away from each other by the driving member, so that the fastening ring 5 is away from the annular groove 7, which facilitates the removal of the wear-resistant sleeve 3.

[0026] In the embodiment provided by the utility model, the driving member includes a driving rack 10 fixedly connected to two fastening frames 4, a driving gear 11 is rotatably connected to the connecting terminal 2 through a support rod, and the two driving racks 10 are respectively meshed on both sides of the driving gear 11. When the driving gear 11 rotates, the two driving racks 10 are driven to slide toward each other. Therefore, during use, when it is necessary to disassemble the wiring harness body 1, one of the fastening frames 4 is driven to slide vertically, and when the fastening frame 4 slides vertically, it will drive the driving rack 10 to slide vertically, and then it can be rotated through the driving gear 11. When the driving gear 11 rotates, it will drive the other driving rack 10 to slide vertically, thereby realizing the sliding of the other fastening frame 4, and the two fastening frames 4 are away from each other, so that after the fastening ring 5 is away from the annular groove 7, the disassembly efficiency of the wear-resistant sleeve 3 is greatly improved.

[0027] In the embodiment provided by the utility model, a driving handle 12 is fixedly connected to one of the fastening frames 4 for driving the fastening frame 4 to slide, which facilitates driving the fastening frame 4 to slide vertically and has a better use effect.

[0028] In the embodiment provided by the utility model, a limiting member is arranged between the fastening ring 5 and the connecting terminal 2; the limiting member includes a limiting block 8 fixed on the fastening ring 5, and a limiting groove 9 adapted to the limiting block 8 is opened on the connecting terminal 2, and the limiting block 8 is slidably connected in the limiting groove 9, which can further improve the stability of the fastening frame 4 when sliding vertically.

[0029] In the embodiment provided by the utility model, there are multiple groups of wire harness bodies 1, and the multiple groups of wire harness bodies 1 are provided with restraint sleeves 13 to reduce the disorder of the wire harness bodies 1 and meet the working needs.

[0030] It should be noted that the electrical equipment involved in this application can be powered by batteries or external power supply.

[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wear-resistant sealed wire harness, comprising a wire harness body (1), characterized in that: The wiring harness body (1) is provided with a connection terminal (2) via a connector, a wear-resistant sleeve (3) is sleeved on the wiring harness body (1), and a clamping mechanism is provided between the connection terminal (2) and the wear-resistant sleeve (3) for fixing the wear-resistant sleeve (3); The clamping mechanism comprises a fastening frame (4) slidably connected to the upper and lower sides of the connecting terminal (2), each fastening frame (4) is fixedly provided with a fastening ring (5), the upper and lower sides of the wear-resistant sleeve (3) are provided with an annular groove (7), and an elastic unit is provided between each fastening frame (4) and the connecting terminal (2); The elastic force of the elastic unit drives the fastening ring (5) to clamp into the annular groove (7), thereby fixing the wear-resistant sleeve (3).

2. A wear-resistant sealed wire harness according to claim 1, characterized in that: The elastic unit comprises a plurality of groups of pressure springs (6), and the elastic force of the pressure springs (6) drives the fastening ring (5) to clamp in the annular groove (7) to fix the wear-resistant sleeve (3).

3. The wear-resistant sealed wire harness according to claim 1, characterized in that: The connecting terminal (2) is provided with a driving member for driving the fastening ring (5) away from the annular groove (7) to facilitate the removal of the wear-resistant sleeve (3).

4. A wear-resistant sealed wire harness according to claim 3, characterized in that: The driving member comprises a driving rack (10) fixedly connected to two fastening frames (4); the connecting terminal (2) is rotatably connected to a driving gear (11) via a support rod; the two driving racks (10) are respectively meshed on both sides of the driving gear (11); When the driving gear (11) rotates, it drives the two driving racks (10) to slide towards each other.

5. A wear-resistant sealed wire harness according to claim 4, characterized in that: A driving handle (12) is fixedly connected to one of the fastening frames (4) and is used to drive the fastening frame (4) to slide.

6. The wear-resistant sealed wire harness according to claim 1, characterized in that: A limiting member is provided between the fastening ring (5) and the connecting terminal (2); The limiting member comprises a limiting block (8) fixed on the fastening ring (5); a limiting groove (9) adapted to the limiting block (8) is provided on the connecting terminal (2); and the limiting block (8) is slidably connected in the limiting groove (9).

7. The wear-resistant sealed wire harness according to claim 1, characterized in that: The wire harness bodies (1) are provided in multiple groups, and the multiple groups of wire harness bodies (1) are provided with restraint sleeves (13).

Citation Information

Patent Citations

  • Flame-retardant fireproof automobile wire harness

    CN214956136U