An energy-saving control system for air source hot air blower
By designing circulating heat dissipation devices and filter components in the air source heater control system, the problem of insufficient heat recovery and utilization in the existing system is solved, efficient heat dissipation and resource reuse are achieved, and the overall performance and convenience of the system are improved.
Patent Information
- Application Number
- CN202421336120.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2034-06-12
AI Technical Summary
The existing air source heater control system cannot effectively recycle and utilize hot air during the heat dissipation process, resulting in waste of resources.
An air source heater energy-saving control system including a circulating heat dissipation device is designed. The device realizes air cooling and moisture absorption through the cooperation of the cold fan, conduit, drying box and drying components, so that the air is stable into the control box, cooling and cooling and heat dissipation, and the filtering components and connection structures realizes convenient replacement of dust filtration and drying powder.
It realizes efficient heat dissipation of the controller body, circulating cooling and cooling, improves the heat dissipation effect, and improves the operating convenience of the system and resource utilization efficiency through convenient dust filtration and dry powder replacement.
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Figure CN222706870U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the relevant field of air source hot air blower, in particular to an energy-saving control system of an air source hot air blower. Background Art
[0002] Hot air blower is the first choice for upgrading the heat source of modern industry. Electromechanical equipment is the best hot air source configuration for automatic machinery such as hot air conveying furnace, drying furnace, oven, packaging machine, etc. The hot air blower consists of three parts: blower, heater, and control circuit. It realizes the regulation of working temperature and air volume. After power is turned on, the blower blows air into the heater, so that the air passes evenly from the inside and outside of the spiral heating wire. The heat generated by the heating wire after power is turned on exchanges heat with the cold air passing through, so that the air temperature at the air outlet increases;
[0003] Among them, in the control circuit, a control system is required to realize the overall intelligent control of the air source hot air blower, that is, the controller is used to realize the intelligent control activities. The controller refers to the main command device that changes the wiring of the main circuit or the control circuit and changes the resistance value in the circuit in a predetermined order to control the start, speed regulation, braking and reverse of the motor. It is composed of a program counter, an instruction register, an instruction decoder, a timing generator and an operation controller. It is the "decision-making body" that issues commands, that is, it completes the coordination and command of the operation of the entire computer system;
[0004] In order to ensure that the electronic components inside the existing controllers are not easily damaged by overheating during operation, a cooling fan is generally installed to achieve wind cooling assistance to keep the temperature of the controller stable. However, the cooling fan generally discharges the hot air, and the subsequent treatment of the hot air is poor, and it is difficult to achieve hot air recovery and reuse, resulting in a waste of resources. Utility Model Content
[0005] Therefore, in order to solve the above-mentioned shortcomings, the utility model provides an air source hot air blower energy-saving control system.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: an air source hot air blower energy-saving control system, comprising a control box, a box door is rotatably connected to the front side of the control box, and heat dissipation holes are opened on the left and right sides of the control box, a mounting plate is fastened to the inside of the control box, and a controller body is installed on the front side of the mounting plate, and also includes a circulating heat dissipation device arranged on the outside of the control box, the circulating heat dissipation device includes a fan box installed on the right side of the control box, an air cooler installed inside the fan box, a duct connected to the upper end of the fan box, a drying box installed on the left side of the control box and connected to the left side of the duct, a drying component installed inside the drying box, an exhaust pipe plugged into the lower end of the drying box and connected to the inside of the control box, and a filter component installed at the air inlet end of the air cooler.
[0007] Preferably, the drying assembly includes a receiving frame built into the drying box, a guide rod plugged into the upper end of the receiving frame, a through-hole plate installed at the lower end of the receiving frame, and a connecting structure arranged on the left side of the through-hole plate.
[0008] Preferably, the connecting structure includes a connecting shaft inserted into the left side of the through-hole plate, a fastening strip installed on the outside of the connecting shaft, a slot opened at the upper end of the fastening strip, a rotating shaft moved into the slot and connected to the left side of the drying box, and a clamping block installed on the outside of the rotating shaft, wherein the clamping block abuts against the outer side of the upper end of the fastening strip.
[0009] Preferably, the filter assembly includes a clamp fastened to the outside of the air inlet end of the air cooler, a connecting frame installed at the lower end of the clamp, a scraper arranged at the upper end of the middle part of the connecting frame, a vertical rod plugged into the bottom of the scraper, a compression spring installed on the outside of the vertical rod, a combination plate fastened to the left side of the connecting frame, and a filter screen which is sleeved on the outside of the air inlet end of the air cooler and connected to the middle of the combination plate.
[0010] Preferably, the conduit is arranged in an inverted C-shaped tubular shape as a whole, and the inlet and outlet ends of the conduit are respectively connected to the air cooler and the drying component.
[0011] Preferably, an inclined notch is provided at the connection between the drying box and the lower end of the left side of the receiving frame, and the bottom of the drying box is inclined toward the lower right corner.
[0012] Preferably, the transverse dimension of the card slot is consistent with the width of the card block, and the card block crosses and abuts against the outer side of the upper end of the fastening strip.
[0013] Preferably, the vertical rods and the compression springs are symmetrically arranged along the left and right sides of the lower end of the scraper, and the vertical rods on both sides are plugged into the inside of the connecting frame.
[0014] Beneficial effects of the utility model:
[0015] Advantage 1: The utility model is provided with a circulating heat dissipation device, that is, through the cooperation of the air cooler, the duct, the drying box and the drying component, the air can be cooled and humidified, so that the cold air can stably enter the inside of the control box to achieve cooling and heat dissipation coordination, so that the controller body can achieve efficient heat dissipation, and the connection structure provided on the left side of the through-hole plate can make the through-hole plate convenient to open and close, so that the placed drying powder can be conveniently replaced, thereby achieving the advantages of circulating cooling and improving the heat dissipation effect of the controller body.
[0016] Advantage 2: The utility model is provided with a filter assembly, that is, the filter can filter the drawn air, and by manually rotating the filter, the filter can be brought into contact with the scraper at the bottom to achieve rapid scraping and cleaning of dust, and cooperate with the vertical rod and the compression spring to enhance the firmness of the resistance, thereby achieving the advantages of suction-assisted filtering and convenient scraping and cleaning. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the internal structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the internal structure of the circulating heat dissipation device of the utility model;
[0020] Figure 4 This is a schematic diagram of the front view structure of the drying component of the utility model;
[0021] Figure 5 It is a three-dimensional structural schematic diagram of the connection structure of the utility model;
[0022] Figure 6 It is a front view structural schematic diagram of the filter assembly of the utility model.
[0023] Among them: control box-1, box door-2, heat dissipation holes-3, mounting plate-4, controller body-5, circulating heat dissipation device-6, fan box-61, air cooler-62, duct-63, drying box-64, drying component-65, receiving frame-651, guide rod-652, through-hole plate-653, connecting structure-6a, connecting shaft-6a1, fastening strip-6a2, slot-6a3, rotating shaft-6a4, block-6a5, exhaust pipe-66, filter component-67, clamp-671, connecting frame-672, scraper-673, vertical rod-674, compression spring-675, combination plate-676, filter screen-677. DETAILED DESCRIPTION
[0024] In order to further explain the technical solution of the present utility model, it is described in detail through specific embodiments below.
[0025] See also Figure 1-2 The utility model provides an energy-saving control system for an air source hot air blower, including a control box 1, a box door 2 is rotatably connected to the front side of the control box 1, and heat dissipation holes 3 are opened on the left and right sides of the control box 1, a mounting plate 4 is fastened and installed inside the control box 1, and a controller body 5 is installed on the front side of the mounting plate 4, and also includes a circulating heat dissipation device 6 arranged on the outside of the control box 1.
[0026] See also Figure 3The circulating heat dissipation device 6 in this embodiment includes a fan box 61 installed on the right side of the control box 1, an air cooler 62 installed inside the fan box 61 to realize the formation of cold air, a duct 63 connected to the upper end of the fan box 61 and connected to the top air outlet of the air cooler 62, and the duct 63 is extended to the left, a drying box 64 installed on the left side of the control box 1 and connected to the lower end of the left side of the duct 63, a drying component 65 built into the drying box 64 and used for cold air drying treatment, thereby reducing the impact of moisture in the cold air on electronic components, an exhaust pipe 66 horizontally plugged into the lower end of the right side of the drying box 64 and connected to the inside of the control box 1, so that the dried cold air can enter the inside of the control box 1 to realize cooling and temperature reduction activities, and a filter component 67 installed at the air inlet end of the air cooler 62 to realize exhaust heat filtering and purification treatment.
[0027] Among them, the duct 63 is arranged in an inverted C-shaped tubular shape as a whole, and the inlet and outlet ends of the duct 63 are respectively connected to the air cooler 62 and the drying component 65, ensuring that the duct 63 can realize air recycling, thereby enhancing the resource recycling effect; an inclined notch is provided at the connection between the drying box 64 and the lower end of the left side of the receiving frame 651, and the bottom of the drying box 64 is inclined toward the lower right corner, so that a certain inclined support and inclined conduction effect can be provided.
[0028] See also Figure 4-5 The drying component 65 in this embodiment includes a receiving frame 651 built into the drying box 64, a guide rod 652 laterally inserted into the upper end of the receiving frame 651 for supporting and fastened to the two sides of the drying box 64, and a through-hole plate 653 rotatably connected to the lower end of the receiving frame 651. In this way, the receiving frame 651 and the through-hole plate 653 can be used to store and place the dry powder, so as to achieve moisture absorption and drying treatment for the cold air with moisture. The connecting structure 6a is arranged on the left side of the through-hole plate 653 to realize the horizontal locking cooperation of the through-hole plate 653.
[0029] Specifically, the connecting structure 6a includes a connecting shaft 6a1 for connecting and fitting on the left side of the transverse through-hole plate 653, a fastening strip 6a2 vertically and fastened to the outside of the connecting shaft 6a1, a slot 6a3 in the shape of a vertical rectangular groove correspondingly opened at the upper end of the fastening strip 6a2, a rotating shaft 6a4 correspondingly moved into the slot 6a3 and rotatably plugged into the left side of the drying box 64, and a block 6a5 fastened to the left side of the rotating shaft 6a4 and capable of being rotated forward and reversely for locking, and the block 6a5 abuts against the outer side of the upper end of the fastening strip 6a2.
[0030] Specifically, the transverse dimension of the card slot 6a3 is consistent with the width of the card block 6a5, and the card block 6a5 crosses and abuts against the outer side of the upper end of the fastening strip 6a2, so that the card block 6a5 can stably pass through the card slot 6a3 when locked or unlocked.
[0031] See also Figure 6The filter assembly 67 in this embodiment includes a clamp 671 which is correspondingly and tightly connected to the outer side of the air inlet end of the air cooler 62, a connecting frame 672 installed at the lower end of the clamp 671 for supporting cooperation, a scraper 673 which is correspondingly installed horizontally at the upper end of the middle part of the connecting frame 672, a vertical rod 674 which is vertically inserted into the bottom of the scraper 673, a compression spring 675 which is correspondingly installed on the outer side of the vertical rod 674 to achieve elastic compression cooperation, a combination plate 676 which is tightly connected to the left side of the connecting frame 672, a filter screen 677 which is rotatably sleeved on the outer side of the air inlet end of the air cooler 62 and connected to the middle part of the combination plate 676, and the filter screen 677 is arranged in a cylindrical filter screen shape as a whole, and a bearing is installed in the middle of the right side of the filter screen 677 to connect to the outer side of the air inlet end of the air cooler 62, so as to ensure the smoothness of the subsequent rotation process.
[0032] To further explain, the vertical rod 674 and the compression spring 675 are symmetrically arranged along the left and right lower end of the scraper 673, and the vertical rods 674 on both sides are plugged into the inside of the connecting frame 672 to ensure that the vertical rod 674 and the compression spring 675 can cooperate with each other to make the scraper 673 and the outer side of the filter 677 stably abut each other, thereby ensuring the stability of subsequent scraping and cleaning activities.
[0033] Here’s how it works:
[0034] When the control system is to be used, the electrical connection between the controller body 5 installed on the front side of the mounting plate 4 and the external air source hot air blower can be realized through wiring, and a quick combination docking activity can be realized. After the docking activity is completed, the controller body 5 can be used to realize intelligent control of the operation speed, time and state of the air source hot air blower, so as to make the air source hot air blower run efficiently and energy-saving as a whole, and avoid the air source hot air blower from running too long or too short;
[0035] When the controller body 5 is in the control state, a large amount of heat will be generated. In order to avoid overheating and damage to the controller body 5, heat dissipation holes 3 are provided on the left and right sides of the control box 1 to achieve auxiliary heat dissipation. In order to improve the heat dissipation effect, the air cooler 62 provided inside the fan box 61 can be driven to make the air cooler 62 extract the hot air inside the control box 1 and convert it into cold air. The generated cold air can be transmitted to the left along the duct 63 to enter the drying box 64. In this way, the cold air entering the drying box 64 will be placed inside the receiving frame 651. The drying powder is in contact with each other, thereby realizing the adsorption and drying of the moisture inside the cold air, so that the moisture inside the cold air is reduced. In this way, the cold air that has completed moisture absorption can enter the control box 1 along the exhaust pipe 66 connected to the lower end of the right side of the drying box 64 to realize cooling and heat dissipation coordination, and the cold air that enters the control box 1 for cooling can cooperate with the suction effect of the air cooler 62 again to perform cooling and moisture absorption activities again, so that the cold air circulates into the control box 1 to realize efficient cooling and heat dissipation, thereby achieving the advantages of circulating cooling and cooling, and improving the heat dissipation effect of the controller body 5;
[0036] Later, when the drying powder in the receiving frame 651 needs to be replaced, the receiving frame 651 can be directly pulled as a whole, so that the receiving frame 651 can be moved out in cooperation with the guide rod 652 laterally inserted at the upper end. When the through-hole plate 653 installed at the bottom of the receiving frame 651 is completely moved out of the drying box 64, the rotating shaft 6a4 provided in the connecting structure 6a can be rotated to make the rotating shaft 6a4 realize the overall rotation of the outer connected block 6a5 by 90 degrees. As a result, the block 6a5 can be rotated from the horizontal abutment to the vertical unlocking state, so that the block 6a5 can pass through the slot 6a3 provided at the upper end of the fastening strip 6a2 to After the unlocking activity is completed, the through-hole plate 653 will be opened along the bottom of the receiving frame 651, and cooperate with the supporting effect of the inclined notch on the left side of the drying box 64 to make the through-hole plate 653 stably tilted and opened, so that the old drying powder carried by the upper end of the through-hole plate 653 can be easily taken out. Subsequently, the through-hole plate 653 is completely closed through the cooperation of the connecting structure 6a to seal the lower end of the receiving frame 651, so as to form a new drying powder carrying space, so that the new drying powder can be added to the inside of the receiving frame 651 to be used for moisture absorption and drying again, thereby realizing the convenient replacement of drying powder and enhancing the convenience of operation;
[0037] Secondly, in order to avoid the inhalation of dust when the air cooler 62 is in the suction activity, a filter assembly 67 is provided at the air inlet end of the air cooler 62, that is, during the suction activity, the filter 677 installed inside the filter assembly 67 can achieve auxiliary filtering and purification to reduce the entry of dust. Later, when the outside of the filter 677 is to be cleaned, the filter 677 can be directly rotated as a whole, so that the filter 677 is supported by the combination plate 676 to move along the air inlet end of the air cooler 62. The scraper 673 is tightened on the middle upper end of the connecting frame 672 through the auxiliary support of the vertical rods 674 and the compression spring 675 on both sides, so that the outer side of the filter screen 677 can be scraped accordingly, thereby quickly cleaning the dust. If it is necessary to disassemble the filter assembly 67 as a whole, it is only necessary to release the fast connection between the clamp 671 and the air inlet end of the cooler 62 to remove the filter assembly 67 as a whole, thereby achieving the advantages of suction-assisted filtration and convenient scraping and cleaning.
[0038] The utility model provides an energy-saving control system for an air source hot air blower, which is provided with a circulating heat dissipation device 6, that is, through the cooperation of the cold air blower 62, the duct 63, the drying box 64 and the drying component 65, air cooling and moisture absorption can be achieved, so that the cold air can stably enter the inside of the control box 1 to achieve cooling and heat dissipation coordination, so that the controller body 5 can achieve efficient heat dissipation, and the connecting structure 6a provided on the left side of the through-hole plate 653 can make the through-hole plate 653 convenient to open and close, so that the placed dry powder can be conveniently replaced, thereby achieving the advantages of circulating cooling and improving the heat dissipation effect of the controller body 5, and a filter component 67 is provided, that is, the filter screen 677 can filter the air drawn in, and by manually rotating the filter screen 677, the filter screen 677 can be brought into contact with the scraper 673 abutting against the bottom, so that the dust can be quickly scraped and cleaned, and the vertical rod 674 and the compression spring 675 are cooperated to strengthen the abutment firmness, thereby achieving the advantages of suction-assisted filtering coordination and convenient scraping and cleaning.
[0039] The above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions described in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. An air source hot air blower energy-saving control system, comprising a control box (1), the front side of the control box (1) is rotatably connected to a box door (2), and the left and right sides of the control box (1) are both provided with heat dissipation holes (3), the control box (1) is internally fastened with a mounting plate (4), and the front side of the mounting plate (4) is provided with a controller body (5); Features: The invention also comprises a circulating heat dissipation device (6) arranged outside the control box (1), wherein the circulating heat dissipation device (6) comprises a fan box (61) installed on the right side of the control box (1), a cooling fan (62) installed inside the fan box (61), a conduit (63) connected to the upper end of the fan box (61), a drying box (64) installed on the left side of the control box (1) and connected to the left side of the conduit (63), a drying component (65) installed inside the drying box (64), an exhaust pipe (66) plugged into the lower end of the drying box (64) and connected to the inside of the control box (1), and a filter component (67) installed at the air inlet end of the cooling fan (62).
2. According to claim 1, an air source hot air blower energy-saving control system is characterized in that: The drying assembly (65) comprises a receiving frame (651) built into the drying box (64), a guide rod (652) plugged into the upper end of the receiving frame (651), a through-hole plate (653) mounted on the lower end of the receiving frame (651), and a connecting structure (6a) arranged on the left side of the through-hole plate (653).
3. According to claim 2, an air source hot air blower energy-saving control system is characterized in that: The connection structure (6a) comprises a connection shaft (6a1) inserted into the left side of the through-hole plate (653), a fastening strip (6a2) installed on the outside of the connection shaft (6a1), a slot (6a3) provided at the upper end of the fastening strip (6a2), a rotating shaft (6a4) moved into the slot (6a3) and connected to the left side of the drying box (64), and a block (6a5) installed on the outside of the rotating shaft (6a4), wherein the block (6a5) abuts against the outer side of the upper end of the fastening strip (6a2).
4. According to claim 1, an air source hot air blower energy-saving control system is characterized in that: The filter assembly (67) comprises a clamp (671) fastened to the outside of the air inlet end of the air cooler (62), a connecting frame (672) installed at the lower end of the clamp (671), a scraper (673) arranged at the upper middle end of the connecting frame (672), a vertical rod (674) plugged into the bottom of the scraper (673), a compression spring (675) installed on the outside of the vertical rod (674), a combination plate (676) fastened to the left side of the connecting frame (672), and a filter screen (677) sleeved on the outside of the air inlet end of the air cooler (62) and connected to the middle of the combination plate (676).
5. The air source hot air blower energy-saving control system according to claim 1, characterized in that: The conduit (63) is arranged in an inverted C-shaped tube as a whole, and the inlet and outlet ends of the conduit (63) are respectively connected to the cooling fan (62) and the drying component (65).
6. The air source hot air blower energy-saving control system according to claim 1, characterized in that: An inclined notch is provided at the connection between the left lower end of the drying box (64) and the receiving frame (651), and the inner bottom of the drying box (64) is inclined toward the lower right corner.
7. The air source hot air blower energy-saving control system according to claim 3, characterized in that: The transverse dimension of the clamping groove (6a3) is consistent with the width of the clamping block (6a5), and the clamping block (6a5) crosses and abuts against the outer side of the upper end of the fastening strip (6a2).
8. The air source hot air blower energy-saving control system according to claim 4, characterized in that: The vertical rod (674) and the compression spring (675) are both symmetrically arranged along the lower end of the scraper (673), and the vertical rods (674) on both sides are plugged into the inside of the connecting frame (672).
Citation Information
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