A heat-insulating fermentation and proofing box for noodle production

Abstract

The present invention discloses a heat preservation and fermentation box for noodle production, which relates to the technical field of fermentation boxes, and comprises a heat preservation box body, wherein the inner wall of the heat preservation box body is fixedly connected to an L-shaped baffle frame, and the inner bottom wall of the heat preservation box body is fixedly connected to a first rack; and further comprises a mechanical arm mechanism, wherein the mechanical arm mechanism comprises a moving frame and a climbing frame, wherein the bottom surface of the moving frame is fixedly connected to a first servo motor, the output shaft end of the first servo motor is fixedly connected to a first gear, the first gear is meshed with the first rack, and the bottom surface of the climbing frame is fixedly connected to a second servo motor. The heat preservation and fermentation box for noodle production can timely place batches of dough on the storage rack and take out the batches of dough in time through the mechanical arm mechanism and storage assembly arranged in the heat preservation box body, so as to reduce the time wasted in storing and retrieving the dough, ensure the accuracy of the dough proofing time, and ensure the proofing quality of the dough.

Description

Technical Field

[0001] The invention relates to the technical field of fermentation boxes, in particular to a heat-insulating fermentation box for noodle production. Background Art

[0002] Vermicelli is a traditional local noodle dish in Fujian. It is made of high-quality flour and salt and other auxiliary materials. It is white in color, fine and even in texture, soft and smooth in texture, and not mushy in soup. It is fragrant and delicious. The production process of vermicelli involves nine steps, including rolling, pounding, squeezing, rubbing, and pulling. Its unique soft taste is inseparable from its production process.

[0003] In the production process of noodle, the fermentation of dough is an indispensable process. Regarding the fermentation of noodle dough. In the Chinese patent application disclosure specification CN210869657U, a heat preservation fermentation and proofing box for noodle production is disclosed. It overcomes the shortcomings of the prior art that the proofing process of simply leaving the dough in the air is not only long and inefficient, but also difficult to reduce the risk of bacterial growth. It arranges upper connecting rods and lower connecting rods on three rotating shafts, and arranges sockets on the connecting rods, so that the push-pull rod of the noodle can be inserted into the sockets for rotation, so that the noodles can evenly feel the temperature changes, which is convenient for uniform and efficient proofing.

[0004] However, the above-mentioned dough proofing box is not suitable for large-scale dough processing. Since the dough for processing vermicelli requires a short proofing time, a long proofing time will seriously affect the taste of the finished product. If the proofing time is short, it will not meet the process requirements, so it is necessary to accurately control the proofing time of the dough. In the batch dough proofing process, the time when multiple batches of dough enter the dough proofing box is different, and the time they are taken out is also different. Since too much time will be wasted in the storage and retrieval process, the dough proofing time will be inaccurate, which will affect the proofing quality. In addition, the dough is prone to confusion and errors when it is stored and retrieved. If it is not reminded in time, the dough will be proofed for too long and not taken out, which will cause the dough fermentation timeout, and it will be difficult to use for vermicelli production, resulting in a waste of raw materials. To this end, we provide a heat preservation and fermentation proofing box for vermicelli production to solve the above problems. Summary of the invention

[0005] The purpose of the present invention is to make up for the shortcomings of the prior art and to provide a heat-insulating fermentation and proofing box for noodle production. Through the mechanical arm mechanism and storage components arranged in the heat-insulating box, batches of dough can be placed on the storage rack in time, and the batches of dough can be taken out in time to reduce the time wasted in storing and retrieving the dough, ensure the accuracy of the dough proofing time, and ensure the proofing quality of the dough; and the dough can be stored and retrieved in an orderly and timely manner.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: an insulation fermentation box for noodle production, comprising an insulation box body, an L-shaped baffle frame is fixedly connected to the inner wall of the insulation box body, and a first rack is fixedly connected to the inner bottom wall of the insulation box body; and also comprising a mechanical arm mechanism, the mechanical arm mechanism comprises a moving frame and a climbing frame, the bottom surface of the moving frame is fixedly connected to a first servo motor, the output shaft end of the first servo motor is fixedly connected to a first gear, the first gear is meshed with the first rack, and the bottom surface of the climbing frame is fixedly connected to a second servo motor. The output shaft end of the second servo motor is fixedly connected to the second gear, the upper surface of the moving frame is fixedly connected to the second rack, the second gear is meshed with the second rack, the inner wall of the climbing frame is rotatably connected to a threaded rod, the outer surface of the threaded rod is threadedly connected to a threaded tube, the outer surface of the threaded tube is fixedly connected to a pushing block, and the upper surface of the pushing block is fixedly connected to an electric suction cup; it also includes a storage assembly, which includes a storage rack fixedly connected to the inner wall of the L-shaped partition frame and a plurality of connecting plates, and the outer surface of each connecting plate is fixedly connected to a placement frame.

[0007] The outer surface of the L-shaped baffle frame is fixedly connected to an environmental control cabinet, which is fixedly connected to the inner bottom wall of the heat preservation box, and the outer surface of the L-shaped baffle frame is fixedly connected to a touch screen control panel. The touch screen control panel has a corresponding control record page for recording the box entry time of each batch of dough, and according to the set proofing time, a corresponding sound and light alarm is issued after the proofing time expires.

[0008] Furthermore, a third servo motor is fixedly connected to the outer surface of the climbing frame, and one end of the threaded rod close to the third servo motor passes through the climbing frame and is fixedly connected to the output shaft end of the third servo motor.

[0009] By adopting the above technical solution, the third servo motor provides power for the rotation of the threaded rod.

[0010] Furthermore, a sliding tube is fixedly connected to the outer surface of the pushing block, a fixing rod is fixedly connected to the inner wall of the climbing frame, and the sliding tube is slidably connected to the outer surface of the fixing rod.

[0011] By adopting the above technical solution, the sliding tube and the fixing rod play a guiding role in the movement of the pushing block.

[0012] Furthermore, a U-shaped guide frame is fixedly connected to the upper surface of the movable frame, the U-shaped guide frame is fixedly connected to the second rack, and a U-shaped sliding frame is fixedly connected to the bottom surface of the climbing frame, and the U-shaped sliding frame is slidably connected to the outer surface of the U-shaped guide frame.

[0013] By adopting the above technical solution, the U-shaped guide frame and the U-shaped sliding frame play a guiding role for the up and down movement of the climbing frame.

[0014] Furthermore, four auxiliary pulleys are fixedly connected to the bottom surface of the movable frame, and two guide rails are fixedly connected to the inner bottom wall of the thermal insulation box body, and the auxiliary pulleys are adapted to the guide rails.

[0015] By adopting the above technical solution, the auxiliary pulley can stably slide on the guide rail, so that the auxiliary pulley and the guide rail play a guiding role in the movement of the moving frame.

[0016] Furthermore, the pushing block and the electric suction cup are both adapted to the connecting plate, the storage rack is fixedly connected to the heat preservation box body, and the inner wall of each placement frame is fixedly connected to two partitions.

[0017] Furthermore, the outer surface of the L-shaped baffle frame is fixedly connected to a fixing frame, the fixing frame is fixedly connected to the inner wall of the heat preservation box, the inner wall of the fixing frame is fixedly connected to a steam box, and the upper surface of the storage rack is fixedly connected to an internal circulation fan.

[0018] By adopting the above technical solution, the cooperation of the steam box and the internal circulation fan can change the ambient temperature inside the L-shaped baffle frame, thereby adjusting the temperature of dough fermentation.

[0019] Furthermore, a warm water tank is fixedly connected to the inner bottom wall of the heat preservation box body, an ultrasonic humidifier is fixedly connected to the upper surface of the warm water tank, and both the warm water tank and the ultrasonic humidifier are fixedly connected to the L-shaped baffle frame.

[0020] By adopting the above technical solution, the ultrasonic humidifier can humidify the L-shaped baffle frame during operation, thereby maintaining the humidity required for dough proofing.

[0021] Compared with the prior art, the heat preservation fermentation and proofing box for noodle production has the following beneficial effects:

[0022] 1. The present invention can place batches of dough on the storage rack in time and take out the batches of dough in time through the mechanical arm mechanism and storage assembly arranged in the heat preservation box, so as to reduce the time wasted in storing and retrieving the dough, ensure the accuracy of the dough proofing time, and ensure the proofing quality of the dough.

[0023] 2. The present invention provides a touch screen control panel so that the staff can immediately record the shelf number and storage time of the corresponding batch of dough on the touch screen control panel. When the dough proofing time of the batch is reached, the touch screen control panel will send out an audible and visual alarm to remind the staff to take out the dough, that is, the electric suction cup in the mechanical arm mechanism will absorb the connecting plate and pull it out, so as to avoid dough fermentation timeout and store and retrieve the dough in an orderly and timely manner.

[0024] Other advantages, objectives and features of the present invention will be set forth in part in the following description and, in part, will be apparent to those skilled in the art based on an examination of the following or may be taught from the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0026] Figure 2 It is a schematic diagram of the internal structure of the heat preservation box of the present invention;

[0027] Figure 3 It is a schematic diagram of the three-dimensional structure of the first rack and the guide rail of the present invention;

[0028] Figure 4 It is a schematic diagram of the three-dimensional structure of the mobile frame and the climbing frame of the present invention;

[0029] Figure 5 It is a schematic diagram of the three-dimensional structure of the climbing frame and the threaded rod of the present invention;

[0030] Figure 6 This is a schematic diagram of the internal structure of the L-shaped baffle frame of the present invention;

[0031] Figure 7 It is a schematic diagram of the split structure of the L-shaped baffle frame and the connecting plate of the present invention.

[0032] In the figure:

[0033] 1. Insulation box; 2. L-shaped partition frame;

[0034] 3. Mechanical arm mechanism; 31. Moving frame; 32. First servo motor; 33. First gear; 34. Climbing frame; 35. Second servo motor; 36. Second gear; 37. Second rack; 38. Threaded rod; 39. Threaded pipe; 310. Push block; 311. Electric suction cup; 312. Third servo motor; 313. Sliding pipe; 314. Fixed rod; 315. U-shaped guide frame; 316. U-shaped sliding frame; 317. Auxiliary pulley;

[0035] 4. Storage assembly; 41. Storage rack; 42. Connecting plate; 43. Placement frame; 44. Partition plate;

[0036] 5. First rack; 6. Guide rail; 7. Fixed frame; 8. Steam box; 9. Internal circulation fan; 10. Warm water tank; 11. Ultrasonic humidifier; 12. Environmental control cabinet; 13. Touch screen control panel. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0038] See also Figure 1-7 The present invention provides a technical solution: an insulation fermentation box for noodle production, comprising an insulation box body 1, on which a sealing door and an observation window are provided, an L-shaped baffle frame 2 is fixedly connected to the inner wall of the insulation box body 1, and a first rack 5 is fixedly connected to the inner bottom wall of the insulation box body 1; it also includes a mechanical arm mechanism 3, the mechanical arm mechanism 3 includes a moving frame 31 and a climbing frame 34, the bottom surface of the moving frame 31 is fixedly connected to a first servo motor 32, the output shaft end of the first servo motor 32 is fixedly connected to a first gear 33, and the first gear 33 is meshed with the first rack 5.

[0039] Please refer to Figure 3 , Figure 4 and Figure 5 A second servo motor 35 is fixedly connected to the bottom surface of the climbing frame 34, a second gear 36 is fixedly connected to the output shaft end of the second servo motor 35, a second rack 37 is fixedly connected to the upper surface of the moving frame 31, the second gear 36 is meshed with the second rack 37, a threaded rod 38 is rotatably connected to the inner wall of the climbing frame 34, a threaded tube 39 is threadedly connected to the outer surface of the threaded rod 38, a pushing block 310 is fixedly connected to the outer surface of the threaded tube 39, and an electric suction cup 311 is fixedly connected to the upper surface of the pushing block 310.

[0040] The outer surface of the climbing frame 34 is fixedly connected to the third servo motor 312 , and one end of the threaded rod 38 close to the third servo motor 312 passes through the climbing frame 34 and is fixedly connected to the output shaft end of the third servo motor 312 . The third servo motor 312 provides power for the rotation of the threaded rod 38 .

[0041] The outer surface of the push block 310 is fixedly connected with a slide tube 313 , the inner wall of the climbing frame 34 is fixedly connected with a fixed rod 314 , the slide tube 313 is slidably connected to the outer surface of the fixed rod 314 , and the slide tube 313 and the fixed rod 314 play a guiding role in the movement of the push block 310 .

[0042] A U-shaped guide frame 315 is fixedly connected to the upper surface of the movable frame 31, and the U-shaped guide frame 315 is fixedly connected to the second rack 37. A U-shaped sliding frame 316 is fixedly connected to the bottom surface of the climbing frame 34, and the U-shaped sliding frame 316 is slidably connected to the outer surface of the U-shaped guide frame 315. The U-shaped guide frame 315 and the U-shaped sliding frame 316 serve as guides for the up and down movement of the climbing frame 34.

[0043] Four auxiliary pulleys 317 are fixedly connected to the bottom surface of the movable frame 31, and two guide rails 6 are fixedly connected to the inner bottom wall of the thermal insulation box body 1. The auxiliary pulleys 317 are adapted to the guide rails 6, and the auxiliary pulleys 317 can slide stably on the guide rails 6, so that the auxiliary pulleys 317 and the guide rails 6 play a guiding role in the movement of the movable frame 31.

[0044] Please refer to Figure 6 and Figure 7 , and also includes a storage component 4, the storage component 4 includes a storage rack 41 fixedly connected to the inner wall of the L-shaped partition frame 2 and a plurality of connecting plates 42, a total of sixty connecting plates 42, the outer surface of each connecting plate 42 is fixedly connected to a placement frame 43, the pushing block 310 and the electric suction cup 311 are both adapted to the connecting plate 42, the storage rack 41 is fixedly connected to the insulation box body 1, and the inner wall of each placement frame 43 is fixedly connected to two partitions 44.

[0045] The outer surface of the L-shaped baffle frame 2 is fixedly connected with a fixing frame 7, which is fixedly connected to the inner wall of the heat preservation box 1, and the inner wall of the fixing frame 7 is fixedly connected with a steam box 8. The upper surface of the storage rack 41 is fixedly connected with an internal circulation fan 9. The cooperation between the steam box 8 and the internal circulation fan 9 can change the ambient temperature in the L-shaped baffle frame 2, thereby adjusting the temperature of dough fermentation. In order to minimize the air circulation in the proofing box and meet the needs of the dough proofing process, the operating frequency of the internal circulation fan 9 can be adjusted according to the corresponding process requirements.

[0046] A warm water tank 10 is fixedly connected to the inner bottom wall of the heat preservation box 1, and an ultrasonic humidifier 11 is fixedly connected to the upper surface of the warm water tank 10. The warm water tank 10 and the ultrasonic humidifier 11 are both fixedly connected to the L-shaped partition frame 2. When the ultrasonic humidifier 11 is in operation, it can humidify the L-shaped partition frame 2, thereby providing the humidity required for dough fermentation.

[0047] The ultrasonic humidifier 11 is Midea SC-3G40S, and other models of the same category may also be used instead.

[0048] The outer surface of the L-shaped baffle frame 2 is fixedly connected with an environmental control cabinet 12, which is fixedly connected to the inner bottom wall of the heat preservation box 1, and the outer surface of the L-shaped baffle frame 2 is fixedly connected with a touch screen control panel 13. The touch screen control panel 13 has a corresponding control record page for recording the box entry time of each batch of dough, and according to the set proofing time, a corresponding sound and light alarm is issued after the proofing time expires.

[0049] Working principle: The worker places the prepared noodle dough in the placement frame 43, and places the placement frame 43 on the climbing frame 34, controls the first servo motor 32 to operate, drives the first gear 33 to rotate, and under the meshing action of the first gear 33 and the first rack 5, makes the movable frame 31 move horizontally, and then controls the second servo motor 35 to operate, drives the second gear 36 to rotate, and under the meshing action of the second gear 36 and the second rack 37, makes the climbing frame 34 move up and down, moves the climbing frame 34 to the required storage port, controls the third servo motor 312 to operate, makes the threaded rod 38 rotate, and drives the threaded tube 39 and the push block 310 to move, and the push block 310 pushes the connecting plate 42 and the placement frame 43 to move into the storage port, so that batches of dough can be placed on the storage rack 41 in time to reduce the time wasted in storing the dough and ensure the accuracy of the dough proofing time. Afterwards, the staff immediately records the shelf number and storage time of the batch of dough on the touch screen control panel 13;

[0050] The proofing temperature in the heat preservation box 1 is adjusted by the operation of the steam box 8 and the internal circulation fan 9, and the humidity in the L-shaped partition frame 2 is adjusted by the ultrasonic humidifier 11. When the proofing time of the dough of this batch is reached, the touch screen control panel 13 will emit an audible and visual alarm to remind the staff to take out the dough. When taking it out, the connecting plate 42 is adsorbed and pulled out by the electric suction cup 311, so as to facilitate the timely removal of the dough of this batch and avoid the dough fermentation timeout, so as to store and retrieve the dough in an orderly and timely manner.

[0051] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A heat preservation and fermentation box for noodle production, characterized in that: include: A heat preservation box (1), wherein an L-shaped baffle frame (2) is fixedly connected to the inner wall of the heat preservation box (1), and a first rack (5) is fixedly connected to the inner bottom wall of the heat preservation box (1); A mechanical arm mechanism (3), the mechanical arm mechanism (3) comprising a moving frame (31) and a climbing frame (34), the bottom surface of the moving frame (31) being fixedly connected to a first servo motor (32), the output shaft end of the first servo motor (32) being fixedly connected to a first gear (33), the first gear (33) being meshed with a first rack (5), the bottom surface of the climbing frame (34) being fixedly connected to a second servo motor (35), the output shaft end of the second servo motor (35) being fixedly connected to a first gear (33), the first gear (33) being meshed with a first rack (5), A second gear (36) is provided, the upper surface of the movable frame (31) is fixedly connected with a second rack (37), the second gear (36) is meshed with the second rack (37), the inner wall of the climbing frame (34) is rotatably connected with a threaded rod (38), the outer surface of the threaded rod (38) is threadedly connected with a threaded tube (39), the outer surface of the threaded tube (39) is fixedly connected with a push block (310), and the upper surface of the push block (310) is fixedly connected with an electric suction cup (311); A storage assembly (4), the storage assembly (4) comprising a storage rack (41) fixedly connected to the inner wall of the L-shaped baffle frame (2) and a plurality of connecting plates (42), the outer surface of each connecting plate (42) being fixedly connected to a placement frame (43); The outer surface of the L-shaped baffle frame (2) is fixedly connected to an environmental control cabinet (12), the environmental control cabinet (12) is fixedly connected to the inner bottom wall of the thermal insulation box (1), and the outer surface of the L-shaped baffle frame (2) is fixedly connected to a touch screen control panel (13).

2. The heat-insulating fermentation and proofing box for noodle production according to claim 1, characterized in that: A third servo motor (312) is fixedly connected to the outer surface of the climbing frame (34), and one end of the threaded rod (38) close to the third servo motor (312) passes through the climbing frame (34) and is fixedly connected to the output shaft end of the third servo motor (312).

3. The heat-insulating fermentation and proofing box for noodle production according to claim 1, characterized in that: The outer surface of the pushing block (310) is fixedly connected with a sliding tube (313), the inner wall of the climbing frame (34) is fixedly connected with a fixing rod (314), and the sliding tube (313) is slidably connected to the outer surface of the fixing rod (314).

4. The heat-insulating fermentation and proofing box for noodle production according to claim 1, characterized in that: The upper surface of the moving frame (31) is fixedly connected to a U-shaped guide frame (315), and the U-shaped guide frame (315) is fixedly connected to the second rack (37). The bottom surface of the climbing frame (34) is fixedly connected to a U-shaped sliding frame (316), and the U-shaped sliding frame (316) is slidably connected to the outer surface of the U-shaped guide frame (315).

5. The heat-insulating fermentation and proofing box for noodle production according to claim 1, characterized in that: The bottom surface of the movable frame (31) is fixedly connected with four auxiliary pulleys (317), the inner bottom wall of the thermal insulation box (1) is fixedly connected with two guide rails (6), and the auxiliary pulleys (317) are adapted to the guide rails (6).

6. The heat-insulating fermentation and proofing box for noodle production according to claim 1, characterized in that: The pushing block (310) and the electric suction cup (311) are both compatible with the connecting plate (42), the storage rack (41) is fixedly connected to the heat preservation box (1), and the inner wall of each placement frame (43) is fixedly connected to two partitions (44).

7. The heat-insulating fermentation and proofing box for noodle production according to claim 1, characterized in that: The outer surface of the L-shaped baffle frame (2) is fixedly connected to a fixing frame (7), the fixing frame (7) is fixedly connected to the inner wall of the heat preservation box (1), the inner wall of the fixing frame (7) is fixedly connected to a steam box (8), and the upper surface of the storage rack (41) is fixedly connected to an internal circulation fan (9).

8. The heat-insulating fermentation and proofing box for noodle production according to claim 1, characterized in that: A warm water tank (10) is fixedly connected to the inner bottom wall of the heat-insulating box body (1), an ultrasonic humidifier (11) is fixedly connected to the upper surface of the warm water tank (10), and both the warm water tank (10) and the ultrasonic humidifier (11) are fixedly connected to the L-shaped baffle frame (2).

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