A color sorter for rice processing

Abstract

The utility model relates to the technical field of rice processing, and provides a color sorter for rice processing, comprising: a stirring bin and a rotating rod, wherein the rotating rod is movably embedded in the stirring bin, a plurality of stirring blades are movably embedded in the outer surface of the rotating rod, a first motor is fixedly installed on the outer surface of the rotating rod away from the stirring blades, an output shaft of the first motor penetrates the stirring bin and is fixedly installed on one side of the outer surface of the rotating rod, a plurality of first columns are fixedly installed on the outer surface of the stirring bin away from the rotating rod, a conveying plate is fixedly installed on the inner side of the plurality of first columns, the stirring blades are driven to rotate by the rotating rod, and the rice in the stirring bin is stirred, so that when the color sorter is used to color sort the rice, the rice needs to be evenly distributed on the conveyor belt or vibration plate of the color sorter so as to carry out subsequent sorting treatment, and the device lacks necessary discharge device, and the rice is easy to pile up when in use, which affects the color sorting effect.

Description

Technical Field

[0001] The utility model relates to the technical field of rice processing, in particular to a color sorter used for rice processing. Background Art

[0002] Rice color sorter is a kind of equipment commonly used in the grain processing industry to sort and screen impurities or defective products in rice. Rice color sorter adopts advanced optical sensing technology to achieve efficient and accurate sorting by high-speed scanning and analysis of rice's color, shape, texture and other characteristics. The color sorter has built-in high-precision optical sensors that can scan and detect rice at high speed. The sensors can detect rice's color, shape, size and other characteristics, and pass this information to the processing system. Once the sorting system confirms the presence of impurities or defective products, the jet device will respond quickly. It will generate airflow or air cushion to blow away the particles that do not meet the requirements from the conveyor belt, thereby achieving separation.

[0003] In the prior art, for example, Chinese patent number: CN216368955U discloses a color sorter for rice processing, including a color sorter body; a feed trough is fixedly installed on the upper surface of the color sorter body, a first servo motor is fixedly installed in the middle of the upper end on the left side of the sorter body, the motor shaft of the first servo motor passes through the left side of the feed trough and is fixedly connected to the first rotating rod, the right end of the first rotating rod horizontally passes through the baffle and is fixedly connected to the baffle, and the middle of the upper end on the right side of the feed trough passes through and is connected to an exhaust trough, and an exhaust fan is arranged in the middle of the exhaust trough. The utility model can detect the dust content of rice above the baffle through the combination of the exhaust trough, the exhaust fan and the dust concentration sensor, and can screen the rice according to the dust content through the combination of the first servo motor, the second servo motor, the guide plate, the first guide trough, the second guide trough, the qualified box and the unqualified box.

[0004] Although the above scheme has the above advantages, the disadvantage of the above scheme is that when using a color sorter to color sort rice, the rice needs to be evenly distributed on the conveyor belt or vibration plate of the color sorter for subsequent sorting processing. The device lacks a necessary discharge device. When in use, the rice is easy to accumulate, affecting the color sorting effect. At the same time, the device only sucks out the dust in the rice, and does not clean the dust on the color sensor. The color sensor is easily covered with dust after long-term use, and the color sensor needs to be manually cleaned, causing a certain waste of manpower and material resources. Utility Model Content

[0005] The purpose of the utility model is to solve the problem in the prior art that when a color sorter is used to color sort rice, the rice needs to be evenly distributed on a conveyor belt or a vibration plate of the color sorter so as to carry out subsequent sorting treatment. The device lacks a necessary discharge device, and the rice is easy to pile up during use, which affects the color sorting effect. At the same time, the device only sucks out the dust in the rice, but does not clean the dust on the color sensor. The color sensor is easy to be covered with dust after long-term use, and the color sensor needs to be manually cleaned, which causes a certain waste of manpower and material resources.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a color sorter for rice processing, comprising: a stirring bin and a rotating rod, the rotating rod is movably embedded in the stirring bin, a plurality of stirring blades are movably embedded on the outer surface of the rotating rod, a first motor is fixedly installed on the outer surface of the rotating rod away from the stirring blades, an output shaft of the first motor passes through the stirring bin and is fixedly installed on one side of the outer surface of the rotating rod, a plurality of first columns are fixedly installed on the outer surface of the stirring bin away from the rotating rod, a transmission plate is fixedly installed on the inner side of the plurality of first columns, a plurality of second columns are fixedly installed on the outer surface of the stirring bin away from the first columns, the outer surface of the transmission plate away from the first columns is fixedly installed on the inner side of the second columns, a plurality of second columns are fixedly installed on the outer surfaces close to the bottom, a plurality of fans are fixedly installed on the inner wall of the fan bin, and a plurality of sensors are fixedly installed on the outer surfaces of the plurality of second columns away from the first columns.

[0007] As a preferred embodiment, a plurality of sensor bodies are fixedly mounted on the inner wall of the sensing chamber near the bottom, and a threaded rod is movably embedded on the inner wall of the sensing chamber near the middle.

[0008] The technical effect of adopting the above further solution is that the sensor body can scan and detect rice at high speed and distinguish the color, shape, size and other characteristics of rice.

[0009] As a preferred embodiment, a second motor is fixedly mounted on one side of the outer surface of the threaded rod, and an output shaft of the second motor passes through the sensor compartment and is fixedly mounted on one side of the outer surface of the threaded rod.

[0010] The technical effect of adopting the above further solution is: the second motor is fixedly connected to the threaded rod, and when the second motor is started, the second motor rotates to drive the threaded rod to rotate.

[0011] As a preferred embodiment, a sliding block is movably sleeved on the outer surface of the threaded rod near the second motor, a scraper is fixedly installed on the bottom of the outer surface of the sliding block, and a waste opening is opened on the inner wall of the sensor compartment near the bottom.

[0012] The technical effect of adopting the above further scheme is: the rotation of the threaded rod drives the slider to move, and a scraper is installed at the bottom of the slider. The movement of the slider drives the scraper to move, thereby wiping the dust on the outer surface of the sensor body to avoid affecting the detection effect, and the waste port allows impurities and waste to be discharged.

[0013] As a preferred embodiment, a baffle is fixedly installed on one side of the outer surface of the waste outlet, and a discharge port is opened on the inner wall of the sensor bin near the bottom.

[0014] The technical effect of adopting the above further solution is: the baffle is used to block and prevent unqualified rice and impurities after color sorting from falling into the inner side of the discharge port, and the discharge port allows qualified rice to be discharged.

[0015] As a preferred embodiment, a base is fixedly mounted on the outer surface of the first columns on the side away from the mixing chamber, and a base is fixedly mounted on the top of the outer surface of the base.

[0016] The technical effect of adopting the above further solution is that the base supports the entire device.

[0017] As a preferred embodiment, movable wheels are fixedly mounted on the outer surfaces of the plurality of bases on a side away from the mixing chamber.

[0018] The technical effect of adopting the above further solution is that the moving wheels facilitate the movement of the device.

[0019] Compared with the prior art, the advantages and positive effects of the utility model are:

[0020] 1. The utility model solves the problem in the prior art that when a color sorter is used to color sort rice, the rice needs to be evenly distributed on a conveyor belt or a vibration plate of the color sorter for subsequent sorting processing, and the device lacks a necessary discharge device, so that the rice is easily piled up during use, which affects the color sorting effect.

[0021] 2. The utility model solves the problem that the device only sucks out the dust in the rice but does not clean the dust on the color sensor. The color sensor is easily covered by dust after long-term use, and manual cleaning of the color sensor is required, which causes a certain waste of manpower and material resources. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A schematic diagram of a side-view stereoscopic structure of a color sorter for rice processing provided by the utility model;

[0023] Figure 2 Another side view of the three-dimensional structure of a color sorter for rice processing provided by the utility model;

[0024] Figure 3 A schematic diagram of a partial internal three-dimensional structure of a color sorter for rice processing provided by the utility model;

[0025] Figure 4 A schematic diagram of a partial internal three-dimensional structure of a color sorter for rice processing provided by the utility model;

[0026] Legend:

[0027] 1. Mixing chamber; 2. Rotating rod; 3. Mixing blade; 4. First column; 5. Sensing chamber; 6. Second column; 7. Conveying plate; 8. Base; 9. Moving wheel; 10. First motor; 11. Second motor; 12. Fan chamber; 13. Sensor body; 14. Threaded rod; 15. Sliding block; 16. Scraper; 17. Fan; 18. Baffle; 19. Waste outlet; 20. Discharge outlet. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-4 The utility model provides a technical solution: a color sorter for rice processing, comprising: a stirring chamber 1 and a rotating rod 2, the rotating rod 2 is movably embedded in the stirring chamber 1, a plurality of stirring blades 3 are movably embedded on the outer surface of the rotating rod 2, a first motor 10 is fixedly installed on the outer surface of the rotating rod 2 away from the stirring blades 3, the output shaft of the first motor 10 passes through the stirring chamber 1 and is fixedly installed on one side of the outer surface of the rotating rod 2, a plurality of first columns 4 are fixedly installed on the outer surface of the stirring chamber 1 away from the rotating rod 2, a plurality of first columns 4 are fixedly installed on the inner side of the plurality of first columns 4, a plurality of second columns 6 are fixedly installed on the outer surface of the stirring chamber 1 away from the first columns 4, the outer surface of the conveying plate 7 away from the first columns 4 is fixedly installed on the inner side of the second columns 6, a fan chamber 12 is fixedly installed on the outer surface of the plurality of second columns 6 near the bottom, a plurality of fans 17 are fixedly installed on the inner wall of the fan chamber 12, and a plurality of second columns 6 are fixedly installed on the outer surface of the side away from the first columns 4.

[0030] See also Figure 1-4 A plurality of sensor bodies 13 are fixedly mounted on the inner wall of the sensing bin 5 near the bottom, and a threaded rod 14 is movably embedded on the inner wall of the sensing bin 5 near the middle. The sensor body 13 can perform high-speed scanning and detection on the rice to distinguish the color, shape, size and other characteristics of the rice.

[0031] See also Figure 1-4 A second motor 11 is fixedly installed on one side of the outer surface of the threaded rod 14. The output shaft of the second motor 11 passes through the sensor compartment 5 and is fixedly installed on one side of the outer surface of the threaded rod 14. The second motor 11 is fixedly connected to the threaded rod 14. When the second motor 11 is started, the second motor 11 rotates and drives the threaded rod 14 to rotate.

[0032] See also Figure 1-4 A slider 15 is movably sleeved on the outer surface of the threaded rod 14 near the second motor 11, a scraper 16 is fixedly installed on the bottom of the outer surface of the slider 15, and a waste port 19 is opened on the inner wall of the sensor chamber 5 near the bottom. The threaded rod 14 rotates to drive the slider 15 to move, and a scraper 16 is installed at the bottom of the slider 15. The movement of the slider 15 drives the scraper 16 to move, and the dust on the outer surface of the sensor body 13 is wiped off to avoid affecting the detection effect. The waste port 19 allows impurities and waste to be discharged.

[0033] See also Figure 1-4 A baffle 18 is fixedly installed on one side of the outer surface of the waste port 19, and a discharge port 20 is opened on the inner wall of the sensing bin 5 near the bottom. The baffle 18 is used to block and prevent unqualified rice and impurities after color sorting from falling into the inner side of the discharge port 20. The discharge port 20 allows qualified rice to be discharged.

[0034] See also Figure 1-4 A base 8 is fixedly mounted on the outer surface of the first columns 4 away from the mixing chamber 1, and a plurality of second columns 6 are fixedly mounted on the top of the outer surface of the base 8, and the base 8 supports the entire device.

[0035] See also Figure 1-4 The outer surfaces of the multiple bases 8 away from the mixing chamber 1 are fixedly mounted with moving wheels 9, which facilitate the movement of the device.

[0036] How it works

[0037] When in use, pour the rice into the mixing bin 1, start the first motor 10, motor model: YE3-100L1-4, power: 2.2KW, the output shaft of the first motor 10 passes through the mixing bin 1 and is fixedly installed on one side of the outer surface of the rotating rod 2, and a plurality of stirring blades 3 are fixedly installed on the outer surface of the rotating rod 2. The first motor 10 rotates to drive the rotating rod 2 to rotate, and the rotating rod 2 drives the stirring blades 3 to rotate, so as to stir the rice in the mixing bin 1, so that the rice can fall evenly on the outer surface of the conveying plate 7. When the rice is about to roll to the bottom of the conveying plate 7, the sensor body 13 performs high-speed scanning and detection on the rice, detects the color, shape, size and other characteristics of the rice, and transmits this information to the processing system. When unqualified rice is detected, the fan 17 is started to generate airflow, and the particles that do not meet the requirements are blown away from the conveying plate 7 and fall into the waste port 19. The qualified rice spirals to the inner side of the rotating rod 2, thereby achieving separation. The baffle 18 prevents the unqualified rice from being mixed with the qualified rice. After a certain period of use, the first motor 10 is started. The second motor 11, motor model: YE3-100L1-4, power: 2.2KW, the output shaft of the second motor 11 passes through the sensor bin 5 and is fixedly installed on one side of the outer surface of the threaded rod 14, the outer surface of the threaded rod 14 is movably sleeved with a slider 15, and the outer surface of the slider 15 is fixedly installed with a scraper 16. The second motor 11 rotates to drive the threaded rod 14 to rotate, and the rotation of the threaded rod 14 drives the slider 15 and the scraper 16 to move, and the scraper 16 wipes the dust impurities on the outer surface of the sensor body 13, so as to solve the problem in the prior art that when using a color sorter to color sort rice, the rice needs to be evenly distributed on the conveyor belt or vibration plate of the color sorter for subsequent sorting treatment. The device lacks a necessary discharge device, and the rice is easy to accumulate during use, which affects the color sorting effect. At the same time, the device only sucks out the dust in the rice, and does not clean the dust on the color sensor. The color sensor is easily covered with dust after long-term use, and the color sensor needs to be manually cleaned, which causes a certain waste of manpower and material resources.

[0038] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.

Claims

1. A color sorter for rice processing, comprising: A stirring chamber (1) and a rotating rod (2), wherein the rotating rod (2) is movably embedded in the stirring chamber (1), and is characterized in that: a plurality of stirring blades (3) are movably embedded in the outer surface of the rotating rod (2), a first motor (10) is fixedly installed on the outer surface of the rotating rod (2) away from the stirring blades (3), an output shaft of the first motor (10) passes through the stirring chamber (1) and is fixedly installed on one side of the outer surface of the rotating rod (2), a plurality of first columns (4) are fixedly installed on the outer surface of the stirring chamber (1) away from the rotating rod (2), and the plurality of first columns A conveying plate (7) is fixedly installed on the inner side of the mixing chamber (4); a plurality of second columns (6) are fixedly installed on the outer surface of the mixing chamber (1) away from the first column (4); the outer surface of the conveying plate (7) away from the first column (4) is fixedly installed on the inner side of the second column (6); a fan chamber (12) is fixedly installed on the outer surface of the plurality of second columns (6) near the bottom; a plurality of fans (17) are fixedly installed on the inner wall of the fan chamber (12); and a sensor chamber (5) is fixedly installed on the outer surface of the plurality of second columns (6) away from the first column (4).

2. A color sorter for rice processing according to claim 1, characterized in that: A plurality of sensor bodies (13) are fixedly mounted on the inner wall of the sensing chamber (5) near the bottom, and a threaded rod (14) is movably embedded on the inner wall of the sensing chamber (5) near the middle.

3. A color sorter for rice processing according to claim 2, characterized in that: A second motor (11) is fixedly mounted on one side of the outer surface of the threaded rod (14); an output shaft of the second motor (11) passes through the sensor compartment (5) and is fixedly mounted on one side of the outer surface of the threaded rod (14).

4. A color sorter for rice processing according to claim 3, characterized in that: A slider (15) is movably sleeved on the outer surface of the threaded rod (14) near the second motor (11), a scraper (16) is fixedly installed on the bottom of the outer surface of the slider (15), and a waste opening (19) is opened on the inner wall of the sensor chamber (5) near the bottom.

5. A color sorter for rice processing according to claim 4, characterized in that: A waste opening (19) is fixedly mounted on one side of the outer surface of the waste opening (19), and a discharge opening (20) is provided on the inner wall of the sensing chamber (5) close to the bottom.

6. A color sorter for rice processing according to claim 5, characterized in that: A base (8) is fixedly mounted on the outer surface of the first columns (4) on the side away from the mixing chamber (1), and a plurality of the second columns (6) are fixedly mounted on the top of the outer surface of the base (8).

7. A color sorter for rice processing according to claim 6, characterized in that: The outer surfaces of the plurality of bases (8) on the side away from the mixing chamber (1) are all fixedly mounted with moving wheels (9).

Images