A spraying device for alkaline degreasing agent
By designing a spraying device including a fixing frame, a tank, a piston plate and a reciprocating assembly, the problem of poor degreasing effect caused by precipitation of alkaline degreasing agent after standing is solved, and the full mixing and effective spraying of alkaline degreasing agents are achieved, and the degreasing effect is improved.
Patent Information
- Application Number
- CN202421976895.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The alkaline degreasing agent may precipitate after being left standing, resulting in the poor degreasing effect of the alkaline degreasing agent sprayed from the spraying device.
A spraying device including a fixing frame, a tank body, a piston plate and a reciprocating assembly is designed. The piston plate divides the tank into a mixing chamber and a temporary storage chamber. The reciprocating assembly moves vertically by motor drives the piston plate. The stirring and spraying components are used in conjunction with each other to ensure that the alkaline degreasing agent is fully mixed and effectively sprayed.
Through the reciprocating movement of the piston plate and the action of the stirring rod, the alkaline degreasing agent is fully mixed, which improves the degreasing effect and avoids the problem of poor degreasing effect caused by precipitation.
Smart Images

Figure CN222710332U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spraying equipment, in particular to a spraying device for an alkaline degreasing agent. Background Art
[0002] Alkaline degreasing agents are mainly used to remove oil stains from the surface of objects, especially before metal chemical treatment, electroplating and coating. The use of alkaline degreasing agents can effectively remove grease and mineral oil on the metal surface. The formula of alkaline degreasing agents usually contains surfactants such as isooctyl alcohol polyoxyethylene ether, coconut oil diethanolamide, cocamidopropyl betaine, as well as complexing agents such as sodium acetate and sodium sulfate. These ingredients work together to improve the degreasing effect.
[0003] When using alkaline degreasers, spraying is generally used, which can not only accurately cover the entire surface of the object, ensuring the cleanliness and quality of the object, but also improve work efficiency; since alkaline degreasers are generally composed of two components: component A is generally composed of alkaline substances, and component B is composed of a variety of surfactants. However, when in use, a spray device is usually used to connect to a container containing component A and component B in a certain proportion as a working fluid, and the alkaline degreaser is sprayed out under the action of the spray device. However, since the alkaline degreaser in the container may precipitate after being left standing for a long time, the degreasing effect of the alkaline degreaser sprayed by the spray device is poor. Utility Model Content
[0004] The utility model aims to provide a spraying device for an alkaline degreasing agent to solve the problems raised in the above-mentioned background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A spraying device for an alkaline degreasing agent comprises a fixing frame and a tank body fixedly arranged on the fixing frame, wherein a piston plate is arranged inside the tank body;
[0007] The piston plate divides the interior of the tank into two chambers, the mixing chamber located above the piston plate and the temporary storage chamber located below the piston plate;
[0008] The tank body is provided with a reciprocating assembly, the reciprocating assembly cooperates with the piston plate, and the fixed frame is fixedly provided with a motor for driving the reciprocating assembly. When the reciprocating assembly is running, the piston plate will reciprocate vertically in the tank body and can stir the alkaline degreasing agent liquid in the mixing chamber;
[0009] The tank body and the piston plate are provided with a spraying assembly, and the spraying assembly cooperates with the piston plate which moves vertically back and forth, so as to perform a spraying operation.
[0010] As a further solution of the utility model:
[0011] The reciprocating assembly includes a transmission shaft that rotates vertically inside the tank body and a sleeve that is rotatably sleeved outside the transmission shaft;
[0012] One end of the transmission shaft is rotatably connected to the inner bottom of the tank body, the other end of the transmission shaft passes through the top of the tank body and is fixedly connected to the output end of the motor, and the outer wall of the sleeve is fixedly connected to the center of the piston plate.
[0013] As a further solution of the utility model:
[0014] A stirring rod is fixedly arranged on the outer wall of the transmission shaft, and the stirring rod is located inside the mixing chamber;
[0015] During the rotation of the transmission shaft, the stirring rod will rotate along with the transmission shaft, thereby fully mixing the liquid in the mixing chamber.
[0016] As a further solution of the utility model:
[0017] The outer wall of the transmission shaft is provided with a track groove, the interior of the sleeve is provided with a groove, a ball is rollingly embedded in the interior of the groove, and the ball is also rollingly embedded in the track groove.
[0018] As a further solution of the utility model:
[0019] An annular groove is provided inside the sleeve, a sealing ring is installed inside the annular groove, and the sealing ring fits against the outer wall of the transmission shaft.
[0020] As a further solution of the utility model:
[0021] The spraying assembly comprises a first check valve and a second check valve respectively fixedly arranged on the tank body, and one end of the second check valve is connected to the temporary storage chamber;
[0022] One end of the No. 1 one-way valve is connected to the mixing chamber, and the other end of the No. 1 one-way valve is connected to a container filled with an alkaline degreasing agent.
[0023] As a further solution of the utility model:
[0024] The spraying assembly further comprises a No. 3 one-way valve fixedly arranged on the piston plate, wherein the No. 3 one-way valve connects the mixing chamber and the temporary storage chamber in a one-way manner;
[0025] A spray head is fixedly arranged at the other end of the No. 2 one-way valve.
[0026] Compared with the prior art, the beneficial effect of the utility model is that: through the drive of the motor, the reciprocating assembly and the piston plate cooperate with each other, the piston plate will vertically reciprocate under the action of the reciprocating assembly, and the vertically reciprocating piston plate will cooperate with the spraying assembly, so that the alkaline degreaser enters the mixing chamber and the temporary storage chamber in the tank body in turn, and finally is sprayed out from the temporary storage chamber. At the same time, the reciprocating assembly will also stir the alkaline degreaser in the mixing chamber during operation, so that the alkaline degreaser is fully mixed, thereby improving the degreasing effect of the alkaline degreaser. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 A schematic diagram of the overall structure.
[0028] Figure 2 This is a schematic diagram of the overall structure from another perspective.
[0029] Figure 3 A cross-sectional view of the tank structure.
[0030] Figure 4 for Figure 3 Enlarged view of point A in the middle.
[0031] Figure 5 It is a cross-sectional view of the tank body, sleeve and sealing ring structure.
[0032] Figure 6 This is a disassembled diagram of the transmission shaft and sleeve structure.
[0033] Figure 7 Exploded view of the reciprocating assembly.
[0034] In the figure: 1. fixing frame; 2. tank body; 201. mixing chamber; 202. temporary storage chamber; 3. piston plate; 4. motor; 5. transmission shaft; 6. sleeve; 7. track groove; 8. groove; 9. ball bearing; 10. annular groove; 11. sealing ring; 12. stirring rod; 13. one-way valve No. 1; 14. one-way valve No. 2; 15. one-way valve No. 3; 16. nozzle. DETAILED DESCRIPTION
[0035] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0036] In addition, when an element in the present invention is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.
[0037] See also Figures 1 to 7 In an embodiment of the utility model, a spraying device for an alkaline degreasing agent comprises a fixing frame 1 and a tank body 2 fixedly arranged on the fixing frame 1, wherein a piston plate 3 is arranged inside the tank body 2;
[0038] The piston plate 3 divides the interior of the tank body 2 into two chambers, the mixing chamber 201 located above the piston plate 3 and the temporary storage chamber 202 located below the piston plate 3;
[0039] The tank body 2 is provided with a reciprocating assembly, the reciprocating assembly cooperates with the piston plate 3, and the fixed frame 1 is fixedly provided with a motor 4 for driving the reciprocating assembly. When the reciprocating assembly is running, the piston plate 3 will vertically reciprocate in the tank body 2 and can stir the alkaline degreasing agent liquid in the mixing chamber 201;
[0040] The tank body 2 and the piston plate 3 are provided with a spraying assembly, and the spraying assembly cooperates with the piston plate 3 which moves vertically back and forth, so as to perform a spraying operation.
[0041] In this solution, the reciprocating assembly and the piston plate 3 cooperate with each other through the drive of the motor 4. The piston plate 3 will move vertically back and forth under the action of the reciprocating assembly, and the vertically reciprocating piston plate 3 will cooperate with the spraying assembly, so that the alkaline degreaser enters the mixing chamber 201 and the temporary storage chamber 202 in the tank body 2 in turn, and is finally sprayed out from the temporary storage chamber 202. At the same time, the reciprocating assembly will also stir the alkaline degreaser in the mixing chamber 201 during operation, so that the alkaline degreaser is fully mixed, thereby improving the degreasing effect of the alkaline degreaser.
[0042] As a further solution of the utility model, the reciprocating assembly includes a transmission shaft 5 that rotates vertically inside the tank body 2 and a sleeve 6 that is rotatably sleeved outside the transmission shaft 5;
[0043] One end of the transmission shaft 5 is rotatably connected to the inner bottom of the tank body 2, the other end of the transmission shaft 5 passes through the top of the tank body 2 and is fixedly connected to the output end of the motor 4, and the outer wall of the sleeve 6 is fixedly connected to the center of the piston plate 3.
[0044] The outer wall of the transmission shaft 5 is fixedly provided with a stirring rod 12, and the stirring rod 12 is located inside the mixing chamber 201;
[0045] During the rotation of the transmission shaft 5 , the stirring rod 12 will rotate along with the transmission shaft 5 , thereby fully mixing the liquid inside the mixing chamber 201 .
[0046] In this embodiment, since the transmission shaft 5 is fixedly connected to the output end of the motor 4, when the motor 4 is started, the output end of the motor 4 will drive the transmission shaft 5 to rotate;
[0047] Because the stirring rod 12 is fixedly arranged on the outer wall of the transmission shaft 5 and is located inside the mixing chamber 201, the stirring rod 12 will rotate along with the transmission shaft 5, thereby stirring the alkaline degreasing agent inside the mixing chamber 201;
[0048] Since the sleeve 6 is rotatably sleeved on the outer wall of the transmission shaft 5 and the sleeve 6 is fixedly connected to the center of the piston plate 3, during the rotation of the transmission shaft 5, if the sleeve 6 moves vertically back and forth, the piston plate 3 will follow the sleeve 6 to move vertically back and forth.
[0049] As a further solution of the utility model, a track groove 7 is formed on the outer wall of the transmission shaft 5 , a groove 8 is formed inside the sleeve 6 , a ball 9 is rollingly engaged inside the groove 8 , and the ball 9 is also rollingly engaged in the track groove 7 .
[0050] In this embodiment, if Figure 5 , Figure 7 As shown, since the ball 9 is rollingly engaged in the groove 8 opened on the sleeve 6, and the ball 9 is also rollingly engaged in the track groove 7 opened on the transmission shaft 5, during the rotation of the transmission shaft 5, the sleeve 6 will move vertically back and forth on the outer wall of the transmission shaft 5, thereby driving the piston plate 3 to move vertically back and forth.
[0051] As a further solution of the utility model, an annular groove 10 is formed inside the sleeve 6 , a sealing ring 11 is installed inside the annular groove 10 , and the sealing ring 11 fits against the outer wall of the transmission shaft 5 .
[0052] In this embodiment, the annular groove 10 and the sealing ring 11 are provided to enable a sliding sealing connection between the sleeve 6 and the transmission shaft 5, thereby ensuring that the mixing chamber 201 and the temporary storage chamber 202 are independent cavities.
[0053] As a further solution of the utility model, the spraying assembly includes a first check valve 13 and a second check valve 14 respectively fixedly arranged on the tank body 2, and one end of the second check valve 14 is connected to the temporary storage chamber 202;
[0054] One end of the No. 1 one-way valve 13 is connected to the mixing chamber 201, and the other end of the No. 1 one-way valve 13 is connected to a container filled with an alkaline degreasing agent.
[0055] The spraying assembly further includes a No. 3 one-way valve 15 fixedly disposed on the piston plate 3, and the No. 3 one-way valve 15 allows the mixing chamber 201 and the temporary storage chamber 202 to communicate with each other in a one-way manner;
[0056] A nozzle 16 is fixedly disposed at the other end of the No. 2 one-way valve 14 .
[0057] In this embodiment, since one end of the No. 1 check valve 13 is connected to the mixing chamber 201, and the other end is connected to the container containing the alkaline degreasing agent, the pressure in the mixing chamber 201 decreases during the downward movement of the piston plate 3, and the alkaline degreasing agent in the container will enter the mixing chamber 201 through the No. 1 check valve 13. At the same time, the pressure in the temporary storage chamber 202 increases, so that the alkaline degreasing agent in the temporary storage chamber 202 is sprayed out through the No. 2 check valve 14 and the nozzle 16;
[0058] During the upward movement of the piston plate 3, the pressure in the mixing chamber 201 increases, and the pressure in the temporary storage chamber 202 decreases, so that the alkaline degreasing agent in the mixing chamber 201 enters the temporary storage chamber 202 through the No. 3 check valve 15;
[0059] Among them, the No. 1 one-way valve 13 is configured to conduct one-way flow into the mixing chamber 201; the No. 2 one-way valve 14 is configured to conduct one-way flow from the temporary storage chamber 202 to the outside of the tank body 2; the No. 3 one-way valve 15 is configured to conduct one-way flow from the mixing chamber 201 to the temporary storage chamber 202.
[0060] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0061] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A spraying device for an alkaline degreasing agent, comprising a fixing frame (1) and a tank body (2) fixedly arranged on the fixing frame (1), characterized in that: A piston plate (3) is arranged inside the tank body (2); The piston plate (3) divides the interior of the tank body (2) into two chambers, the chamber located above the piston plate (3) is a mixing chamber (201), and the chamber located below the piston plate (3) is a temporary storage chamber (202); The tank body (2) is provided with a reciprocating assembly, the reciprocating assembly cooperates with the piston plate (3), and a motor (4) for driving the reciprocating assembly is fixedly provided on the fixed frame (1). When the reciprocating assembly is in operation, the piston plate (3) will move vertically back and forth in the tank body (2) and can stir the alkaline degreasing agent liquid in the mixing chamber (201); The tank body (2) and the piston plate (3) are provided with a spraying assembly, and the spraying assembly cooperates with the piston plate (3) which moves vertically back and forth, thereby performing a spraying operation.
2. The spraying device of an alkaline degreasing agent according to claim 1, characterized in that: The reciprocating assembly comprises a transmission shaft (5) which rotates vertically inside the tank body (2) and a sleeve (6) which is rotatably sleeved outside the transmission shaft (5); One end of the transmission shaft (5) is rotatably connected to the inner bottom of the tank body (2), the other end of the transmission shaft (5) passes through the top of the tank body (2) and is fixedly connected to the output end of the motor (4), and the outer wall of the sleeve (6) is fixedly connected to the center of the piston plate (3).
3. The spraying device of an alkaline degreasing agent according to claim 2, characterized in that: A stirring rod (12) is fixedly provided on the outer wall of the transmission shaft (5), and the stirring rod (12) is located inside the mixing chamber (201); During the rotation of the transmission shaft (5), the stirring rod (12) will rotate along with the transmission shaft (5), thereby fully mixing the liquid inside the mixing chamber (201).
4. The spraying device of an alkaline degreasing agent according to claim 2, characterized in that: The outer wall of the transmission shaft (5) is provided with a track groove (7), the interior of the sleeve (6) is provided with a groove (8), a ball (9) is rollingly engaged in the interior of the groove (8), and the ball (9) is also rollingly engaged in the track groove (7).
5. The spraying device of an alkaline degreasing agent according to claim 2, characterized in that: An annular groove (10) is provided inside the sleeve (6), a sealing ring (11) is installed inside the annular groove (10), and the sealing ring (11) fits against the outer wall of the transmission shaft (5).
6. The spraying device of an alkaline degreasing agent according to claim 1, characterized in that: The spraying assembly comprises a first check valve (13) and a second check valve (14) respectively fixedly arranged on the tank body (2), and one end of the second check valve (14) is connected to the temporary storage chamber (202); One end of the No. 1 one-way valve (13) is connected to the mixing chamber (201), and the other end of the No. 1 one-way valve (13) is connected to a container containing an alkaline degreasing agent.
7. The alkaline degreasing agent spraying device according to claim 6, characterized in that: The spraying assembly further comprises a No. 3 one-way valve (15) fixedly arranged on the piston plate (3), wherein the No. 3 one-way valve (15) connects the mixing chamber (201) and the temporary storage chamber (202) in a one-way manner; A spray head (16) is fixedly disposed on the other end of the No. 2 one-way valve (14).