A titanium alloy plate forging and leveling device

Abstract

The utility model belongs to the technical field of forging and leveling of titanium alloy plates, specifically a forging and leveling device for titanium alloy plates, comprising a base, two groups of guide plates are symmetrically installed on the inner wall of the machine body, a slide groove is opened in the guide plate, a slider is installed in the slide groove, the other end of the first pressing roller is rotatably connected with another slider, a distance measuring component comprises an infrared generator and an infrared receiver, the two groups of distance measuring components are respectively located directly above the two ends of the first pressing roller, an alarm light is installed on the outer wall of the machine body, a signal is received through a control panel and side distance data between the infrared generator and the first pressing roller is obtained, the two groups of distance data of the control panel are respectively the distances between the two ends of the first pressing roller and the top plate of the machine body, when the first pressing roller becomes loose and then shifts, the two groups of distance data are different, at this time the control panel controls the alarm light to turn on, realizing the prompt that the first pressing roller is tilted, and the device needs to be repaired, which is beneficial to improving the self-inspection of the device.

Description

Technical Field

[0001] The utility model relates to the technical field of forging and leveling of titanium alloy plates, in particular to a forging and leveling device for titanium alloy plates. Background Art

[0002] Forging is a processing method that uses a forging machine to apply pressure to a metal blank to cause it to undergo plastic deformation in order to obtain forgings with certain mechanical properties, shapes, and sizes. During the forging process of titanium alloy plates, a flattening device is required to flatten the titanium alloy plates.

[0003] A Chinese patent with publication number CN220005465U discloses a leveling device for forging titanium alloy plates, comprising: a workbench; a cavity, the cavity is opened inside the workbench, a plurality of air inlet grooves are opened on the top of the inner side surface of the cavity, and limiting grooves are opened on both sides of the inner side surface of the air inlet groove; a telescopic rod, the telescopic rod is fixedly installed on the bottom of the inner side surface of the cavity, a baffle is fixedly installed on the top of the telescopic rod, a sealing gasket is fixedly installed on the top of the outer side surface of the baffle, a support plate is fixedly installed on the top of the baffle, and a movable plate is fixedly installed on the top of the support plate. The utility model provides a leveling device for forging titanium alloy plates, which cooperates with each other through structures such as telescopic rods, springs, baffles, sealing gaskets, support plates, limiting plates, movable plates and air inlet grooves. When in use, the top of the air inlet groove that does not cover the titanium alloy plate can be sealed to prevent gas from flowing out, thereby reducing the adsorption force.

[0004] In the process of leveling titanium alloy plates in the existing leveling device, the pressure roller is prone to loosening and then shifting after long-term use. When the pressure roller tilts, it is impossible to detect and issue a warning signal in time, resulting in low self-detection ability of the device, affecting the leveling effect. Therefore, a titanium alloy plate forging and leveling device is proposed to address the above problems. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art and solve the problems existing in the prior art, the utility model provides a titanium alloy plate forging and leveling device.

[0006] The technical solution adopted by the utility model to solve its technical problems is: a titanium alloy plate forging and leveling device described in the utility model comprises a base, a body is installed on the base, a control panel is installed on the outer wall of the body, two groups of guide plates are symmetrically installed on the inner wall of the body, a slide groove is opened in the guide plate, a screw rod is rotatably installed on the inner wall of the slide groove through a bearing, a stepping motor is installed on the top plate of the body through the base, the output shaft of the stepping motor is fixedly connected to the top of the screw rod, a slider is equipped in the slide groove, and the slider slides in cooperation with the screw rod through a thread, a first motor is installed on one of the sliders through the base, a first pressure roller is installed on the output shaft of the first motor, and the other end of the first pressure roller is rotatably connected to another slider, and two groups of distance measuring components are installed on the top plate of the body, measuring The distance component includes an infrared generator and an infrared receiver. Two sets of distance measuring components are respectively located directly above the two ends of the first pressure roller. The two sets of infrared receivers are connected to the control panel through wires. An alarm light is installed on the outer wall of the machine body. The alarm light is connected to the control panel through wires. The control panel receives signals and obtains the side distance data between the infrared generator and the first pressure roller. The two sets of distance measuring components are respectively located directly above the two ends of the first pressure roller, that is, the two sets of distance data on the control panel are respectively the distance between the two ends of the first pressure roller and the top plate of the machine body. When the first pressure roller is not loose, the two sets of distance data are consistent. When the first pressure roller is loose and then offset, the two sets of distance data are different. At this time, the control panel controls the alarm light to turn on, which prompts that the first pressure roller is tilted and needs to be repaired, which is beneficial to improving the self-inspection of the device.

[0007] Preferably, a second pressure roller is rotatably installed on the inner wall of the machine body, a second motor is installed on the outer wall of the machine body through a machine base, an output shaft of the second motor is connected with the second pressure roller, two sets of transmission components are installed on the inner wall of the machine body, the transmission component includes a support frame, a first rotating rod and a second rotating rod are rotatably installed on the support frame, a third motor is installed on the outer wall of the machine body through a machine base, the output shaft of the third motor is connected with the first rotating rod, rollers are sleeved on the first rotating rod and the second rotating rod, and a conveyor belt is sleeved on the rollers, a first gear is fixedly sleeved on the first rotating rod, and a second gear is fixedly sleeved on the second rotating rod. A transmission chain is sleeved on the second gear and the first gear. The first pressing roller and the second pressing roller rotate relative to each other synchronously, so that the titanium alloy plate is flattened while being conveyed, thereby realizing the flattening of the titanium alloy plate. Before the titanium alloy plate is flattened, the thickness of the titanium alloy plate is input into the control panel, and the control panel controls the two groups of stepper motors to operate synchronously. The stepper motor drives the lead screw to rotate, and the lead screw drives the slider to move vertically. The two groups of sliders drive the first pressing roller to move vertically, thereby realizing the adjustment of the distance between the first pressing roller and the second pressing roller, and realizing the rapid adjustment of the distance between the first pressing roller and the second pressing roller according to the thickness of the titanium alloy plate, which is beneficial to improving the adjustability.

[0008] The utility model is beneficial in that:

[0009] 1. The utility model receives signals through a control panel and obtains the side distance data between the infrared generator and the first pressure roller. Two sets of distance measuring components are respectively located directly above the two ends of the first pressure roller, that is, the two sets of distance data on the control panel are respectively the distances between the two ends of the first pressure roller and the top plate of the machine body. When the first pressure roller is not loose, the two sets of distance data are consistent. When the first pressure roller is loose and then offset, the two sets of distance data are different. At this time, the control panel controls the alarm light to turn on, realizing a prompt that the first pressure roller is tilted and needs to be repaired, which is beneficial to improving the self-inspection of the device.

[0010] 2. The utility model realizes the flattening of the titanium alloy plate while conveying the titanium alloy plate through the synchronous relative rotation of the first pressing roller and the second pressing roller. Before the titanium alloy plate is flattened, the thickness of the titanium alloy plate is input into the control panel, and the control panel controls the two groups of stepper motors to operate synchronously. The stepper motor drives the lead screw to rotate, and the lead screw drives the slider to move vertically. The two groups of sliders drive the first pressing roller to move vertically, thereby realizing the adjustment of the distance between the first pressing roller and the second pressing roller, and realizing the rapid adjustment of the distance between the first pressing roller and the second pressing roller according to the thickness of the titanium alloy plate, which is beneficial to improving the adjustability. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0012] Figure 1 It is a schematic diagram of a three-dimensional structure from a first-person perspective;

[0013] Figure 2 This is a schematic diagram of the three-dimensional structure of the ranging component;

[0014] Figure 3 It is a schematic diagram of the three-dimensional structure at the conveyor belt;

[0015] Figure 4 This is a schematic diagram of the internal three-dimensional structure of the machine.

[0016] In the figure: 1. base; 2. body; 3. control panel; 4. guide plate; 5. slide groove; 6. screw rod; 7. stepping motor; 8. slider; 9. first motor; 10. first pressure roller; 11. infrared generator; 12. infrared receiver; 13. second pressure roller; 14. second motor; 15. support frame; 16. first rotating rod; 17. second rotating rod; 18. third motor; 19. roller; 20. conveyor belt; 21. first gear; 22. second gear; 23. transmission chain; 24. alarm light. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0018] See also Figure 1-4As shown, a titanium alloy plate forging and leveling device includes a base 1, a body 2 is installed on the base 1, a control panel 3 is installed on the outer wall of the body 2, two sets of guide plates 4 are symmetrically installed on the inner wall of the body 2, a slide groove 5 is opened in the guide plate 4, a screw rod 6 is rotatably installed on the inner wall of the slide groove 5 through a bearing, a stepper motor 7 is installed on the top plate of the body 2 through a base, the output shaft of the stepper motor 7 is fixedly connected to the top of the screw rod 6, a slider 8 is assembled in the slide groove 5, the slider 8 slides with the screw rod 6 through a thread, a first motor 9 is installed on one of the sliders 8 through the base, a first pressing roller 10 is installed on the output shaft of the first motor 9, and the other end of the first pressing roller 10 is connected to the other end of the first pressing roller 10. A slider 8 is rotatably connected, two sets of distance measuring components are installed on the top plate of the body 2, the distance measuring components include an infrared generator 11 and an infrared receiver 12, the two sets of distance measuring components are respectively located directly above the two ends of the first pressure roller 10, the two sets of infrared receivers 12 are connected to the control panel 3 through wires, an alarm light 24 is installed on the outer wall of the body 2, the alarm light 24 is connected to the control panel 3 through wires, a second pressure roller 13 is rotatably installed on the inner wall of the body 2, a second motor 14 is installed on the outer wall of the body 2 through a base, the output shaft of the second motor 14 is connected to the second pressure roller 13, two sets of transmission components are installed on the inner wall of the body 2, the transmission components include a support frame 15, the support frame 1 5 is rotatably mounted with a first rotating rod 16 and a second rotating rod 17, a third motor 18 is mounted on the outer wall of the machine body 2 through a machine base, an output shaft of the third motor 18 is connected to the first rotating rod 16, a roller 19 is sleeved on the first rotating rod 16 and the second rotating rod 17, a conveyor belt 20 is sleeved on the roller 19, a first gear 21 is fixedly sleeved on the first rotating rod 16, a second gear 22 is fixedly sleeved on the second rotating rod 17, and a transmission chain 23 is sleeved on the second gear 22 and the first gear 21; when working, in the process of leveling the titanium alloy plate by the existing leveling device, the pressure roller therein is prone to loosening and then deflection after long-term use, when the pressure roller When the roller is tilted, it is impossible to detect and issue a warning signal in time, resulting in a low self-checking performance of the device, affecting the leveling effect. By placing the titanium alloy plate on the conveyor belt 20, the third motor 18 is operated to drive the first rotating rod 16 to rotate, the first rotating rod 16 drives the first gear 21 to rotate, the first gear 21 drives the transmission chain 23 to rotate, the transmission chain 23 drives the second gear 22 to rotate, and the second gear 22 drives the second rotating rod 17 to rotate, that is, the first rotating rod 16 and the second rotating rod 17 rotate synchronously, driving the two sets of rollers 19 to rotate synchronously, the two sets of rollers 19 drive the conveyor belt 20 to rotate, and the conveyor belt 20 drives the titanium alloy plate to move;

[0019] The titanium alloy sheet is driven to move between the first pressing roller 10 and the second pressing roller 13 by the conveyor belt 20, and the control panel 3 simultaneously controls the operation of the first motor 9 and the second motor 14, driving the first pressing roller 10 and the second pressing roller 13 to rotate synchronously relative to each other, and the titanium alloy sheet is flattened while being conveyed, and then the titanium alloy sheet is moved to another conveyor belt 20 and transported out by the other conveyor belt 20, thereby realizing the flattening of the titanium alloy sheet;

[0020] Before leveling the titanium alloy plate, the thickness of the titanium alloy plate is input into the control panel 3, and the control panel 3 controls the two sets of stepper motors 7 to operate synchronously, the stepper motor 7 drives the screw rod 6 to rotate, the screw rod 6 drives the slider 8 to move vertically, and the two sets of sliders 8 drive the first pressing roller 10 to move vertically, so as to adjust the distance between the first pressing roller 10 and the second pressing roller 13, and realize the quick adjustment of the distance between the first pressing roller 10 and the second pressing roller 13 according to the thickness of the titanium alloy plate;

[0021] It operates through two sets of distance measuring components, that is, the infrared generator 11 sends an infrared light beam vertically downward, and the infrared light beam is reflected after encountering the first pressure roller 10. The reflected infrared light beam is received by the infrared receiver 12, and the infrared receiver 12 processes the emission time and the reception time of the infrared light beam, and sends a pulse signal to the control panel 3. The control panel 3 receives the signal and obtains the side distance data between the infrared generator 11 and the first pressure roller 10. The two sets of distance measuring components are respectively located directly above the two ends of the first pressure roller 10, that is, the two sets of distance data of the control panel 3 are respectively the distances between the two ends of the first pressure roller 10 and the top plate of the machine body 2. When the first pressure roller 10 is not loose, the two sets of distance data are consistent. When the first pressure roller 10 is loose and then offset, the two sets of distance data are different. At this time, the control panel 3 controls the alarm light 24 to turn on, which realizes the prompt that the first pressure roller 10 is tilted and the device needs to be repaired, which is conducive to improving the self-inspection of the device.

[0022] Working principle: In the process of leveling titanium alloy plates in the existing leveling device, the pressure roller therein is prone to loosening and then shifting after long-term use. When the pressure roller is tilted, it is impossible to detect and issue a warning signal in time, resulting in low self-checking ability of the device, affecting the leveling effect. By placing the titanium alloy plate on the conveyor belt 20, the third motor 18 is operated to drive the first rotating rod 16 to rotate, the first rotating rod 16 drives the first gear 21 to rotate, the first gear 21 drives the transmission chain 23 to rotate, the transmission chain 23 drives the second gear 22 to rotate, and the second gear 22 drives the second rotating rod 17 to rotate, that is, the first rotating rod 16 and the second rotating rod 17 rotates synchronously, driving the two groups of rollers 19 to rotate synchronously, the two groups of rollers 19 drive the conveyor belt 20 to rotate, and the conveyor belt 20 drives the titanium alloy plate to move; the titanium alloy plate is driven to move between the first pressing roller 10 and the second pressing roller 13 by the conveyor belt 20, and the control panel 3 simultaneously controls the operation of the first motor 9 and the second motor 14 to drive the first pressing roller 10 and the second pressing roller 13 to rotate synchronously relative to each other, and the titanium alloy plate is flattened while being conveyed, and then the titanium alloy plate is moved to another conveyor belt 20 and transported out by another conveyor belt 20, thereby realizing the flattening of the titanium alloy plate; before the titanium alloy plate is flattened, the control panel 3 controls the operation of the first motor 9 and the second motor 14 to drive the first pressing roller 10 and the second pressing roller 13 to rotate synchronously relative to each other, and the titanium alloy plate is flattened while being conveyed. The thickness of the titanium alloy plate is input into the plate 3, and the control panel 3 controls the two groups of stepper motors 7 to operate synchronously. The stepper motor 7 drives the screw rod 6 to rotate, and the screw rod 6 drives the slider 8 to move vertically. The two groups of sliders 8 drive the first pressing roller 10 to move vertically, so as to adjust the distance between the first pressing roller 10 and the second pressing roller 13, and realize the quick adjustment of the distance between the first pressing roller 10 and the second pressing roller 13 according to the thickness of the titanium alloy plate; through the operation of two groups of distance measuring components, that is, the infrared generator 11 sends an infrared light beam vertically downward, and the infrared light beam is reflected after encountering the first pressing roller 10, and the reflected infrared light beam is received by the infrared receiver 12, and the infrared receiver 12 detects the emission time and reception time of the infrared light beam. The control panel 3 receives the signal and obtains the side distance data between the infrared generator 11 and the first pressure roller 10. The two sets of distance measuring components are respectively located directly above the two ends of the first pressure roller 10, that is, the two sets of distance data of the control panel 3 are respectively the distances between the two ends of the first pressure roller 10 and the top plate of the machine body 2. When the first pressure roller 10 is not loose, the two sets of distance data are consistent. When the first pressure roller 10 is loose and then offset, the two sets of distance data are different. At this time, the control panel 3 controls the alarm light 24 to turn on, which prompts that the first pressure roller 10 is tilted and needs to be repaired, which is beneficial to improving the self-inspection of the device.

[0023] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A titanium alloy plate forging and leveling device, characterized in that : It comprises a base (1), a body (2) is mounted on the base (1), a control panel (3) is mounted on the outer wall of the body (2), two sets of guide plates (4) are symmetrically mounted on the inner wall of the body (2), a slide groove (5) is provided in the guide plate (4), a screw rod (6) is rotatably mounted on the inner wall of the slide groove (5) through a bearing, a stepper motor (7) is mounted on the top plate of the body (2) through a machine base, the output shaft of the stepper motor (7) is fixedly connected to the top of the screw rod (6), a slider (8) is mounted in the slide groove (5), the slider (8) slides in cooperation with the screw rod (6) through a thread, and one of the sliders (8) ) is mounted on a first motor (9) through a machine base, a first pressing roller (10) is mounted on an output shaft of the first motor (9), the other end of the first pressing roller (10) is rotatably connected to another slider (8), two sets of distance measuring components are mounted on a top plate of the machine body (2), the distance measuring components include an infrared generator (11) and an infrared receiver (12), the two sets of distance measuring components are respectively located directly above the two ends of the first pressing roller (10), the two sets of infrared receivers (12) are connected to a control panel (3) through wires, an alarm light (24) is mounted on an outer wall of the machine body (2), and the alarm light (24) is connected to the control panel (3) through wires.

2. The titanium alloy sheet forging and leveling device according to claim 1, characterized in that: A second pressing roller (13) is rotatably mounted on the inner wall of the machine body (2), and a second motor (14) is mounted on the outer wall of the machine body (2) via a machine base, wherein an output shaft of the second motor (14) is connected to the second pressing roller (13).

3. The titanium alloy sheet forging and leveling device according to claim 1, characterized in that: Two groups of transmission components are installed on the inner wall of the machine body (2), and the transmission components include a support frame (15). A first rotating rod (16) and a second rotating rod (17) are rotatably installed on the support frame (15).

4. The titanium alloy sheet forging and leveling device according to claim 1, characterized in that: A third motor (18) is mounted on the outer wall of the machine body (2) via a machine base, and an output shaft of the third motor (18) is connected to the first rotating rod (16).

5. The titanium alloy plate forging and leveling device according to claim 3, characterized in that: The first rotating rod (16) and the second rotating rod (17) are sleeved with rollers (19), the rollers (19) are sleeved with a conveyor belt (20), and the first rotating rod (16) is fixedly sleeved with a first gear (21).

6. The titanium alloy plate forging and leveling device according to claim 3, characterized in that: A second gear (22) is fixedly sleeved on the second rotating rod (17), and a transmission chain (23) is sleeved on the second gear (22) and the first gear (21).

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