A mechanism for leveling molybdenum sheets after rolling
By designing the molybdenum sheet after rolling, including automatic collection and detection functions, the problem of insufficient function of the bearing and cutting mechanism when processing molybdenum sheets is solved, the working efficiency and product quality are improved, and the operation safety is ensured.
Patent Information
- Application Number
- CN202421196378.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-05-28
AI Technical Summary
When the leveling machine processes molybdenum sheets, the function of the bearing and cutting mechanism is insufficient, which leads to difficulty in cutting and collecting the molybdenum sheets, affecting work efficiency and convenience of use.
A molybdenum sheet rolling leveling mechanism is designed, including the leveling machine main body, material import and export, conveyor belt, bearing mechanism and testing mechanism. The bearing mechanism realizes automatic collection and stacking of molybdenum sheets through the combination of limiting plates, bearing plates and mounting plates; the detection mechanism uses laser ranging sensors to detect the thickness of the molybdenum sheets in real time to ensure that it meets processing standards.
The leveling mechanism effectively solves the problems of inconvenience in cutting and collecting molybdenum sheets, and improves work efficiency and the convenience of use of equipment. Through automatic collection and detection functions, the stable stacking and processing accuracy of molybdenum sheets are ensured, and product quality and operational safety are improved.
Smart Images
Figure CN222710668U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of leveling machines, in particular to a mechanism for leveling molybdenum sheets after rolling. Background Art
[0002] The sheet metal leveler is an important equipment that corrects the unevenness of the metal sheet through the rolling principle to achieve a flat effect. This equipment consists of multiple adjustable single-piece beams and upper rollers. It has high flexibility and versatility and is particularly suitable for leveling high-strength steel plates. The sheet metal leveler plays an indispensable role in manufacturing industries such as shipbuilding, locomotives, and bridges. It is also widely used in metallurgy, building materials and other fields. When using it, pay attention to the thickness of the metal sheet and the gap force adjustment of the leveling shaft to ensure the best leveling effect. This equipment improves production efficiency and is an important tool in the metal processing industry.
[0003] After rolling, the molybdenum sheet will inevitably produce internal stress, so it is usually necessary to use a metal plate leveling machine for further leveling. However, in actual operation, we found that the leveling machine has relatively insufficient functions in receiving and unloading mechanisms when processing molybdenum sheets, which makes the unloading and collection of molybdenum sheets quite difficult. This problem not only affects work efficiency, but also greatly reduces the convenience of using the leveling machine. Utility Model Content
[0004] Based on this, the purpose of the utility model is to provide a mechanism for leveling molybdenum sheets after rolling, so as to solve the technical problem of inconvenient unloading and collection of molybdenum sheets during the use of the leveling machine.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a mechanism for leveling molybdenum sheets after rolling, comprising a leveling machine body, the front and rear surfaces of the leveling machine body are respectively provided with a material inlet and a material outlet, a first conveyor belt and a second conveyor belt are respectively provided on one side of the material inlet and the material outlet, a receiving mechanism is provided at one end of the second conveyor belt, the receiving mechanism comprises a mounting plate, two side plates are provided on one side of the mounting plate, a limiting plate is provided between the two side plates, a receiving plate is provided on one side of the limiting plate, and the limiting plate is rotatably connected to the side plate through a rotating seat.
[0006] By adopting the above technical solution, the leveled molybdenum sheets fall from the material outlet onto the second conveyor belt, and after being conveyed to the end thereof, they naturally fall into the placement groove formed by the limiting plate, the receiving plate and the mounting plate, and multiple processed molybdenum sheets can be automatically collected.
[0007] Furthermore, the receiving plate is an oblique structure for receiving and placing the molybdenum sheet.
[0008] By adopting the above technical solution, the oblique structural design of the receiving plate enables the molybdenum sheets to be stacked at an inclined angle. Such a setting can make full use of gravity to ensure that the molybdenum sheets slide stably and are stacked on the receiving plate without rolling or sliding, thereby ensuring the stability of collection.
[0009] Furthermore, a handle is provided on the surface of the limiting plate to provide a point of action for the user on the limiting plate.
[0010] By adopting the above technical solution, the handle provides an intuitive and convenient point of action for the user, so that the operator can easily grasp the handle and apply force when adjusting the limit plate, thereby accurately controlling the position and angle of the limit plate.
[0011] Furthermore, a detection mechanism is provided at the top of the material inlet, and the detection mechanism is used to detect the thickness of the molybdenum sheet on the surface of the first conveyor belt.
[0012] By adopting the above technical solution, the detection mechanism can detect the thickness of the molybdenum sheet on the first conveyor belt in real time, which helps to promptly discover the molybdenum sheet whose thickness does not meet the standard and prevent it from entering the subsequent processing flow, thereby improving product quality.
[0013] Furthermore, the detection mechanism includes a fixing plate, and a laser ranging sensor is installed at the bottom of the fixing plate.
[0014] By adopting the above technical solution, a fixing plate is included in the setting of the detection mechanism, which enables the laser ranging sensor to be stably installed on the top of the material inlet. The fixing plate provides a solid support for the laser ranging sensor, ensuring its measurement accuracy and stability.
[0015] Furthermore, the laser ranging sensor is electrically connected to an external alarm device through a control center.
[0016] By adopting the above technical solution, real-time monitoring of the thickness of the molybdenum sheet is realized. Once the thickness of the molybdenum sheet is found to be abnormal, the sensor will immediately transmit the signal to the control center.
[0017] Furthermore, emergency stop switches are provided on both sides of the material inlet and the material outlet, and a control panel is provided on the surface of the leveling machine body.
[0018] By adopting the above technical solution, the emergency stop switch can quickly cut off the power supply of the equipment in an emergency to ensure the safety of operators and equipment. This setting effectively prevents the occurrence of accidents and improves the safety of the production process.
[0019] Furthermore, a pressure roller adjustment mechanism is provided on one side of the leveling machine body.
[0020] By adopting the above technical solution, the pressure roller adjustment mechanism enables the operator to flexibly adjust the position and pressure of the pressure roller according to needs to meet the leveling requirements of molybdenum sheets of different thicknesses and materials.
[0021] In summary, the utility model mainly has the following beneficial effects:
[0022] 1. The utility model uses a receiving mechanism, and the molybdenum sheet that has completed the leveling operation will accurately fall onto the second conveyor belt, and the conveyor belt will smoothly transport it to the end. When the molybdenum sheet reaches the end of the second conveyor belt, it will gently fall into the placement groove formed by the limit plate, the receiving plate and the mounting plate. This ingenious structure not only facilitates the collection of multiple molybdenum sheets, but also enables the molybdenum sheets to be stacked together obliquely due to its oblique structural characteristics, thereby realizing the cumulative storage of multiple sheets. After the processing of multiple molybdenum sheets is completed, the operator can easily adjust the angle of the limit plate through the rotating seat, and flip the molybdenum sheet originally stacked on the inside to the outside, which is not only convenient for subsequent collection work, but also effectively avoids direct contact between the operator's hands and the molybdenum sheet, thereby greatly improving the safety protection of the operation process;
[0023] 2. The utility model sets a detection mechanism, places the molybdenum sheet on the first conveyor belt, and automatically feeds it into the leveling machine body for leveling operation through the conveyor belt. This method realizes automatic feeding and leveling of the molybdenum sheet and improves production efficiency. At the same time, the laser ranging sensor at the bottom of the fixed plate is used to accurately measure the thickness of the molybdenum sheet and detect whether multiple sheets are superimposed, ensuring the accuracy of feeding. Once a molybdenum sheet that does not meet the processing standards is detected, the alarm device will immediately sound an alarm and remove the problematic product, thereby significantly improving the processing accuracy of the molybdenum sheet and ensuring product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0025] Figure 2 This is a schematic diagram of the back structure of the utility model;
[0026] Figure 3 For this utility model Figure 2 The enlarged structural diagram at A in the middle;
[0027] Figure 4 It is a schematic diagram of the expanded structure of the receiving mechanism of the utility model.
[0028] In the figure: 1. Leveling machine body; 201. Material inlet; 202. Material outlet; 301. First conveyor belt; 302. Second conveyor belt; 4. Emergency stop switch; 5. Receiving mechanism; 501. Side plate; 502. Limiting plate; 503. Rotating seat; 504. Handle; 505. Receiving plate; 506. Mounting plate; 6. Detection mechanism; 601. Fixed plate; 602. Laser ranging sensor; 7. Pressure roller adjustment mechanism; 8. Control panel. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. The embodiments described below with reference to the drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0030] The following describes an embodiment of the utility model based on its overall structure.
[0031] Embodiment 1:
[0032] A mechanism for leveling molybdenum sheets after rolling, such as Figure 1-Figure 4 As shown, it includes a leveling machine body 1, and the front and rear sides of the leveling machine body 1 are respectively provided with a material inlet 201 and a material outlet 202, and the first conveyor belt 301 and the second conveyor belt 302 are respectively provided on one side of the material inlet 201 and the material outlet 202, and a receiving mechanism 5 is provided at one end of the second conveyor belt 302, and the receiving mechanism 5 includes a mounting plate 506, and two side plates 501 are provided on one side of the mounting plate 506, and a limiting plate 502 is provided between the two side plates 501, and a receiving plate 505 is provided on one side of the limiting plate 502, and the limiting plate 502 is rotatably connected with the side plate 501 through a rotating seat 503. Then, the leveled molybdenum sheet falls from the material outlet onto the second conveyor belt 302, and after being conveyed to the end thereof, naturally falls into the placement groove formed by the limiting plate 502, the receiving plate 505 and the mounting plate 506, which can automatically collect multiple processed molybdenum sheets. At the same time, by utilizing the oblique structure of the receiving plate 505, the molybdenum sheets are stacked in an inclined manner, which is convenient for the stacking and storage of multiple molybdenum sheets. After all the processing is completed, the angle of the limiting plate 502 is adjusted by the rotating seat 503, and the inner molybdenum sheet can be turned to the outside, which not only simplifies the collection process, but also avoids direct contact between the operator and the molybdenum sheet, and significantly improves the safety of the operation.
[0033] See also Figure 3 , Figure 4The receiving plate 505 is an oblique structure for receiving and placing molybdenum sheets. The oblique structural design of the receiving plate 505 enables the molybdenum sheets to be stacked at an inclined angle. Such a setting can make full use of the effect of gravity to ensure that the molybdenum sheets stably slide and are stacked on the receiving plate 505 without rolling or sliding, thereby ensuring the stability of collection. At the same time, the oblique structure also enables multiple molybdenum sheets to be conveniently stacked and accumulated, effectively improving space utilization, reducing floor space, and making the collection process more efficient. This structural setting not only simplifies the collection of molybdenum sheets, but also improves the overall work efficiency.
[0034] See also Figure 3 , Figure 4 A handle 504 is provided on the surface of the limit plate 502 for providing the user with a point of action on the limit plate 502. The handle 504 provides the user with an intuitive and convenient point of action, so that the operator can easily grasp the handle 504 to apply force when the limit plate 502 needs to be adjusted, thereby accurately controlling the position and angle of the limit plate 502. At the same time, the setting of the handle 504 also enhances the safety and convenience of operation. Through the handle 504, the operator can control the limit plate 502 more stably to avoid accidental injuries caused by unstable operation. In addition, the setting of the handle 504 also makes the operation process more ergonomic and reduces the labor intensity of the operator.
[0035] Embodiment 2:
[0036] See also Figure 1 A detection mechanism 6 is provided at the top of the material inlet 201. The detection mechanism 6 is used to detect the thickness of the molybdenum sheet on the surface of the first conveyor belt 301. The detection mechanism 6 can detect the thickness of the molybdenum sheet on the first conveyor belt 301 in real time, which helps to promptly find the molybdenum sheet whose thickness does not meet the standard and avoid it from entering the subsequent processing flow, thereby improving product quality. At the same time, the detection mechanism 6 can also help operators to promptly find problems in production, such as equipment failure or raw material quality problems, so as to make timely adjustments and repairs to ensure the stable operation of the production line. In addition, by accurately measuring the thickness of the molybdenum sheet, more accurate data support can be provided for subsequent processing, further improving production efficiency and product quality.
[0037] See also Figure 1The detection mechanism 6 includes a fixed plate 601, and a laser distance sensor 602 is installed at the bottom of the fixed plate 601. The setting of the detection mechanism 6 includes the fixed plate 601, which enables the laser distance sensor 602 to be stably installed on the top of the material inlet 201. The fixed plate 601 provides a solid support for the laser distance sensor 602 to ensure its measurement accuracy and stability. At the same time, the laser distance sensor 602 is installed at the bottom of the fixed plate 601. Such a position layout is conducive to the sensor to accurately measure the thickness of the molybdenum sheet on the first conveyor belt 301. The high-precision measurement capability of the laser distance sensor 602 enables the detection mechanism 6 to promptly detect the molybdenum sheet that does not meet the thickness standard, further improving the accuracy and effectiveness of production quality control.
[0038] See also Figure 1 The laser distance sensor 602 is electrically connected to the external alarm device through the control center, realizing real-time monitoring of the thickness of the molybdenum sheet. Once the thickness of the molybdenum sheet is found to be abnormal, the sensor will immediately transmit the signal to the control center. At the same time, the control center can quickly process these signals and issue warnings through the alarm device to notify the operator in time. This electrical connection method not only improves the quality control level in the production process, but also effectively prevents substandard products from entering the next process, thereby ensuring the quality of the final product and reducing production risks.
[0039] See also Figure 1 , Figure 2 Emergency stop switches 4 are provided on both sides of the material inlet 201 and the material outlet 202. A control panel 8 is provided on the surface of the leveling machine body 1. The emergency stop switch 4 can quickly cut off the power supply of the equipment in an emergency to ensure the safety of the operator and the equipment. This setting effectively prevents the occurrence of accidents and improves the safety of the production process. At the same time, the control panel 8 provided on the surface of the leveling machine body 1 allows the operator to easily control and adjust various parameters of the equipment, such as conveyor belt speed, processing depth, etc., so as to achieve precise control of the production process. The setting of the control panel 8 not only improves the operability of the equipment, but also helps to improve production efficiency and product quality.
[0040] See also Figure 1 A pressure roller adjustment mechanism 7 is provided on one side of the leveling machine body 1. The pressure roller adjustment mechanism 7 enables the operator to flexibly adjust the position and pressure of the pressure roller according to needs to meet the leveling requirements of molybdenum sheets of different thicknesses and materials. At the same time, this adjustment mechanism can also help optimize the leveling effect and improve product quality. By adjusting the spacing and pressure of the pressure rollers, the flatness and surface quality of the molybdenum sheet can be better controlled and the production of defective products can be reduced. Therefore, the setting of the pressure roller adjustment mechanism 7 not only improves the flexibility and adaptability of the equipment, but also helps to improve production efficiency and product quality.
[0041] The implementation principle of the utility model is as follows: first, the molybdenum sheet is placed on the first conveyor belt 301, and the first conveyor belt 301 is used to transport the molybdenum sheet into the interior of the leveling machine body 1 for leveling operation. At the same time, the laser distance measuring sensor 602 at the bottom of the fixed plate 601 is used to measure the thickness of the molybdenum sheet and detect whether the molybdenum sheet is in a state of multiple sheets being superimposed. It is judged whether it meets the processing standard according to the specified numerical value, and an alarm device is used to alarm and remove it, thereby improving the processing accuracy of the molybdenum sheet. After the leveling is completed, the molybdenum sheet falls on the second conveyor belt 302 until it is The molybdenum sheets are transported to the end of the second conveyor belt 302, and fall into the placement groove formed by the limit plate 502, the receiving plate 505 and the mounting plate 506. Multiple molybdenum sheets are collected and processed, and the structural characteristics of the inclined receiving plate 505 are used to cause the molybdenum sheets to be placed at an angle, and multiple sheets are stacked and accumulated at the same time. After the processing of multiple molybdenum sheets is completed, the limit plate 502 is rotated by the rotating seat 503, and the molybdenum sheets on the inside are flipped to the outside for easy collection and processing, and to avoid contact between the operator's hands and the molybdenum sheets, thereby improving safety protection.
[0042] Parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here.
[0043] Although an embodiment of the utility model has been shown and described, this specific embodiment is only an explanation of the utility model and is not a limitation of the utility model. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions and variations to the embodiments without creative contribution as needed without departing from the principles and purpose of the utility model. However, as long as they are within the scope of the claims of the utility model, they are protected by patent law.
Claims
1. A mechanism for leveling molybdenum sheets after rolling, characterized in that: The invention comprises a leveling machine body (1), wherein a material inlet (201) and a material outlet (202) are respectively arranged on the front and rear sides of the leveling machine body (1), a first conveyor belt (301) and a second conveyor belt (302) are respectively arranged on one side of the material inlet (201) and the material outlet (202), a receiving mechanism (5) is arranged at one end of the second conveyor belt (302), and the receiving mechanism (5) comprises a mounting plate (506), two side plates (501) are arranged on one side of the mounting plate (506), a limiting plate (502) is arranged between the two side plates (501), a receiving plate (505) is arranged on one side of the limiting plate (502), and the limiting plate (502) is rotatably connected to the side plate (501) via a rotating seat (503).
2. The flattening mechanism for molybdenum sheets after rolling according to claim 1, characterized in that: The receiving plate (505) is an oblique structure and is used for receiving and placing the molybdenum sheet.
3. The flattening mechanism for molybdenum sheets after rolling according to claim 1, characterized in that: A handle (504) is provided on the surface of the limiting plate (502) for providing a point of action for the user on the limiting plate (502).
4. The flattening mechanism for molybdenum sheets after rolling according to claim 1, characterized in that: A detection mechanism (6) is provided at the top of the material inlet (201), and the detection mechanism (6) is used to detect the thickness of the molybdenum sheet on the surface of the first conveyor belt (301).
5. The flattening mechanism for molybdenum sheets after rolling according to claim 4, characterized in that: The detection mechanism (6) comprises a fixing plate (601), and a laser distance measuring sensor (602) is installed at the bottom of the fixing plate (601).
6. The flattening mechanism for molybdenum sheets after rolling according to claim 5, characterized in that: The laser distance measuring sensor (602) is electrically connected to an external alarm device through a control center.
7. The mechanism for flattening the molybdenum sheet after rolling according to claim 1, characterized in that: Emergency stop switches (4) are provided on both sides of the material inlet (201) and the material outlet (202), and a control panel (8) is provided on the surface of the leveling machine body (1).
8. The mechanism for flattening the molybdenum sheet after rolling according to claim 1, characterized in that: A pressure roller adjustment mechanism (7) is provided on one side of the leveling machine body (1).