A ring reinforcement installation device in the production of pipe segment steel mesh

Abstract

The utility model relates to the technical field of pipe segment steel mesh, and discloses a ring reinforcement installation device in the production of pipe segment steel mesh, the device comprising: a sliding track, a steel mesh cage fixing frame, a steel mesh cage moving frame, a ring reinforcement clamping device and other auxiliary mechanisms. The steel mesh cage moving frame comprises a screw lift and a ring reinforcement lifting frame. The ring reinforcement lifting frame comprises a ring reinforcement lifting frame bottom plate, a magnet steel bar clamp, and a clamping rod. The utility model aims to provide a pipe segment steel mesh production device that improves the working environment of workers, saves labor costs, and improves production efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of pipe segment steel mesh, in particular to a ring reinforcement installation device in the production of pipe segment steel mesh. Background Art

[0002] At the production site, in order to optimize the production process of pipe segment steel mesh, reduce the labor intensity of operators, improve the production efficiency of steel mesh, and lower the requirements for workers' technical level while meeting the overall process rhythm, it is necessary to design a method that can realize full-process automated assembly line operation and complete a fully automatic pipe segment steel mesh production line.

[0003] However, in the existing traditional segment steel mesh production process, the installation of ring reinforcement usually needs to be done manually by workers, which is not only time-consuming and labor-intensive, but also requires high technical skills of workers. Since the installation accuracy of the ring reinforcement directly affects the structural quality of the segment, the instability of manual operation often leads to low production efficiency and is prone to insufficient precision, thus affecting the quality of the final product.

[0004] To this end, we propose a ring reinforcement installation device in the production of segment steel mesh. Utility Model Content

[0005] The utility model mainly solves the current installation problem of ring reinforcement and proposes a ring reinforcement installation device in the production of pipe segment steel mesh, which can save labor costs, improve the working environment of workers and improve production efficiency.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a ring reinforcement installation device in the production of pipe segment steel mesh, comprising a sliding track, a steel mesh cage moving frame for lateral movement is arranged above the sliding track, a steel mesh cage fixing frame corresponding to the steel mesh cage moving frame is installed at the end of the sliding track, a ring reinforcement lifting frame is arranged inside the steel mesh cage moving frame, a ring reinforcement lifting frame bottom plate is arranged in the inner length direction of the ring reinforcement lifting frame, a limiting clamping component for clamping the bottom of the ring reinforcement lifting frame bottom plate is arranged on the ring reinforcement lifting frame bottom plate, a driving component for driving the ring reinforcement lifting frame to lift and adjust is arranged on the inner bottom surface of the steel mesh cage moving frame; two groups of ring reinforcement clamping devices are arranged on the side of the steel mesh cage fixing frame close to the steel mesh cage moving frame.

[0007] Preferably, the limit clamping assembly includes a magnetic steel bar clamp and a clamping rod, a row of magnetic steel bar clamps for adsorbing prefabricated ring bars are symmetrically arranged at both ends of the bottom of the clamping rod, a row of cross bars are arranged at both ends of the bottom plate of the ring bar lifting frame, and clamping rods corresponding to the magnetic steel bar clamps are movably connected between adjacent cross bars.

[0008] Preferably, the driving assembly includes screw lifts located at both ends of the steel mesh cage moving frame, and the top output end of each screw lift is fixed to the end face of the corresponding ring reinforcement lifting frame through a clamping block.

[0009] Preferably, the steel mesh cage moving frame is moved to the steel mesh cage fixing frame via a sliding track, and the ring bars and main bars are installed together via a ring bar clamping device.

[0010] Beneficial Effects

[0011] The utility model provides a ring reinforcement installation device in the production of pipe segment steel mesh. It has the following beneficial effects:

[0012] (1) The ring reinforcement installation device in the production of pipe segment steel mesh can automatically absorb and fix the prefabricated ring reinforcement through the design of magnetic steel bar clamps and clamping rods, thereby reducing manual operations and improving the degree of automation of installation; the entire ring reinforcement movement, positioning and installation process can mostly be completed through mechanized operations, significantly reducing dependence on manpower and reducing labor costs.

[0013] (2) The ring reinforcement installation device in the production of pipe segment steel mesh improves the working environment of workers by reducing repetitive and labor-intensive manual operations, while also reducing the risk of work-related accidents. The use of this device greatly improves the efficiency of pipe segment steel mesh production, especially in the installation of ring reinforcement, and shortens the production cycle through fast and accurate mechanical operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings in the following description are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0015] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0016] Figure 1 This is an overall schematic diagram of the ring reinforcement installation device of the utility model;

[0017] Figure 2This is a schematic diagram of the internal structure of the steel mesh cage mobile frame of the utility model;

[0018] Figure 3 It is a partially enlarged schematic diagram of the bottom of the bottom plate of the ring-rib lifting frame of the utility model.

[0019] Legend:

[0020] 1. Sliding track; 2. Steel mesh cage moving frame; 3. Ring reinforcement clamping device; 4. Steel mesh cage fixing frame; 5. Ring reinforcement lifting frame bottom plate; 6. Screw elevator; 7. Ring reinforcement lifting frame; 8. Magnetic steel bar clamp; 9. Clamping rod. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Embodiment: A ring reinforcement installation device in the production of pipe segment steel mesh, such as Figure 1-Figure 3 As shown, a ring reinforcement installation device in the production of pipe segment steel mesh comprises a sliding track 1, a steel mesh cage moving frame 2 for lateral movement is arranged above the sliding track 1, a steel mesh cage fixing frame 4 corresponding to the steel mesh cage moving frame 2 is installed at the end of the sliding track 1, a ring reinforcement lifting frame 7 is arranged inside the steel mesh cage moving frame 2, a ring reinforcement lifting frame bottom plate 5 is arranged in the inner length direction of the ring reinforcement lifting frame 7, a limiting clamping component for clamping the bottom of the ring reinforcement lifting frame bottom plate 5 is arranged on the ring reinforcement lifting frame bottom plate 5, and a driving component for driving the ring reinforcement lifting frame 7 to rise and fall and adjust is arranged on the inner bottom surface of the steel mesh cage moving frame 2; two groups of ring reinforcement clamping devices 3 are arranged on the side of the steel mesh cage fixing frame 4 close to the steel mesh cage moving frame 2.

[0023] Further, such as Figure 2 In the example shown, the limit clamping assembly includes a magnetic steel bar clamp 8 and a clamping rod 9. A row of magnetic steel bar clamps 8 for adsorbing prefabricated ring bars are symmetrically arranged at both ends of the bottom of the clamping rod 9. A row of cross bars are arranged at both ends of the ring bar lifting frame bottom plate 5. Clamping rods 9 corresponding to the magnetic steel bar clamps 8 are movably connected between adjacent cross bars. The magnetic steel bar clamp 8 is used to adsorb prefabricated steel bars and is clamped and fixed by the clamping rod 9. The steel bar mesh cage moving frame 2 is moved to one side of the steel bar mesh cage fixed frame 4 by the sliding track 1. The magnetic steel bar clamp 8 and the clamping rod 9 are installed on the bottom plate of the ring bar lifting frame. The bottom plate of the ring bar lifting frame is lifted upward by the screw elevator 5, saving manpower.

[0024] The driving assembly includes screw lifts 6 located at both ends of the steel mesh cage moving frame 2, and the top output end of each screw lift 6 is fixed to the end face of the corresponding ring reinforcement lifting frame 7 through a clamp block; the steel mesh cage moving frame 2 is moved to the steel mesh cage fixed frame 4 through the sliding track 1, and the ring reinforcement and the main reinforcement are installed together through the ring reinforcement clamping device 3.

[0025] like Figure 1 In the example shown, the bottom plate of the ring reinforcement lifting frame 7 is lifted to the corresponding position, the movable frame of the steel mesh cage 2 is moved to one side of the steel mesh cage fixing frame 4 through the sliding track 1, the ring reinforcement is placed on both sides of the main reinforcement, and the ring reinforcement is fixed by the ring reinforcement clamping device.

[0026] The working principle of this utility model:

[0027] Preparation of ring reinforcement: The prefabricated ring reinforcement is adsorbed on the clamping rod 9 through the magnetic reinforcement clamp 8 and remains in a state to be installed.

[0028] Positioning of the ring ribs: The clamping rod 9 with the ring ribs is placed on the bottom plate 5 of the ring rib lifting frame and connected to the bottom plate 5 via a cross bar to ensure the stability of the ring ribs during the lifting process.

[0029] Movement of the ring rib: the operator starts the driving assembly, and the screw lift 6 drives the ring rib lifting frame 7 to move up and down to meet the installation requirements of different heights.

[0030] Installation of ring reinforcement: The steel mesh cage moving frame 2 moves along the sliding track 1 to the position of the steel mesh cage fixing frame 4. The ring reinforcement is fixed to the main reinforcement by the ring reinforcement clamping device 3 to complete the installation of the ring reinforcement.

[0031] The advantages of this product are:

[0032] High degree of automation: Through the design of the magnetic steel bar clamp 8 and the clamping rod 9, the prefabricated ring reinforcement can be automatically adsorbed and fixed, which reduces manual operation and improves the degree of automation of installation.

[0033] Reduced labor costs: The entire process of moving, positioning and installing the ring reinforcement can mostly be completed through mechanized operations, which significantly reduces dependence on manpower and reduces labor costs.

[0034] Improved working environment: By reducing repetitive and labor-intensive manual work, the working environment of workers is improved, and the risk of work-related accidents is reduced.

[0035] Improved production efficiency: The use of this device has greatly improved the efficiency of segment steel mesh production, especially in the installation of ring reinforcement, shortening the production cycle through fast and accurate mechanical operation.

[0036] Improved precision: The fine adjustment function of the ring reinforcement lifting frame ensures that the ring reinforcement can be accurately installed to the predetermined position, improving the overall quality of the segment reinforcement mesh.

[0037] Equipment versatility: The design of the ring rib lifting frame allows it to adapt to ring ribs of different sizes and specifications, increasing the versatility and applicability of the equipment.

[0038] To sum up, the utility model of a ring reinforcement installation device in the production of pipe segment steel mesh, through its unique design, realizes the automation of ring reinforcement installation work, significantly improves production efficiency, reduces labor costs, and improves the working environment of workers, and has very significant economic and social benefits.

[0039] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A ring reinforcement installation device in the production of pipe segment steel mesh, comprising a sliding track (1), characterized in that: A steel mesh cage moving frame (2) for horizontal movement is arranged above the sliding track (1); a steel mesh cage fixing frame (4) corresponding to the steel mesh cage moving frame (2) is installed at the end of the sliding track (1); a ring reinforcement lifting frame (7) is arranged inside the steel mesh cage moving frame (2); a ring reinforcement lifting frame bottom plate (5) is arranged in the inner length direction of the ring reinforcement lifting frame (7); a limit clamping component for clamping the bottom of the ring reinforcement lifting frame bottom plate (5) is arranged on the ring reinforcement lifting frame bottom plate (5); a driving component for driving the ring reinforcement lifting frame (7) to lift and lower is arranged on the inner bottom surface of the steel mesh cage moving frame (2); two groups of ring reinforcement clamping devices (3) are arranged on the side of the steel mesh cage fixing frame (4) close to the steel mesh cage moving frame (2).

2. The ring reinforcement installation device in the production of pipe segment steel mesh according to claim 1 is characterized in that: The position-limiting clamping assembly comprises a magnetic steel bar clamp (8) and a clamping rod (9), wherein a row of magnetic steel bar clamps (8) for adsorbing prefabricated ring bars are symmetrically arranged at both ends of the bottom of the clamping rod (9), and a row of cross bars are arranged at both ends of the ring bar lifting frame bottom plate (5), and clamping rods (9) corresponding to the magnetic steel bar clamps (8) are movably connected between adjacent cross bars.

3. The ring reinforcement installation device in the production of pipe segment steel mesh according to claim 1 is characterized in that: The driving assembly comprises screw lifts (6) located at both ends of the steel mesh cage moving frame (2), and the top output end of each screw lift (6) is fixed to the end surface of the corresponding ring reinforcement lifting frame (7) through a clamping block.

4. The ring reinforcement installation device in the production of pipe segment steel mesh according to claim 1 is characterized in that: The steel mesh cage moving frame (2) is moved to the steel mesh cage fixing frame (4) via a sliding track (1), and the ring bars and main bars are installed together via a ring bar clamping device (3).

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