A fairing runner mold

By designing devices such as the second communication pipe, tributary runner, water pump, return pipe and exhaust pipe in the fairing mold, the problem of pore generation caused by air in the mold cavity is solved, and uniform casting of metal liquid and high-quality molding of the fairing is achieved.

CN222710785UActive Publication Date: 2025-04-04QINGDAO KAILI MASCH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421388029.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-04-04
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

During the pouring process, the existing fairing molds cause air rolling due to the air inside the cavity, which generates air holes and reduces the quality and performance of the fairing.

Method used

A fairing runner mold is designed, and the second communication pipe, a branch runner, a water pump, a return pipe and an exhaust pipe are used to achieve uniform casting of metal liquid and gas discharge in the mold cavity through the driving mechanism and the synchronization mechanism.

Benefits of technology

The uniform pouring of metal liquid in the mold cavity is achieved, reducing the generation of pores, and ensuring the mechanical properties and stability of the fairing.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222710785U_ABST
    Figure CN222710785U_ABST
Patent Text Reader

Abstract

The utility model discloses a fairing runner mold, comprising a machine body, a lower mold fixedly installed on the top surface of the machine body, an upper mold slidingly arranged in the machine body, the machine body connected to the upper mold through a driving mechanism, a liquid storage tank fixedly installed on the top surface of the machine body, the liquid storage tank is respectively connected with a second connecting pipe and an exhaust pipe, the second connecting pipe is connected with the inside of the upper mold through a diverter seat, and a plurality of branch runners are symmetrically opened in the upper mold. When the utility model is used, the operation is simple, and the metal liquid can fill the mold cavity at a steady and uniform speed, ensuring that the thickness and density of various parts of the fairing are uniform and consistent, so that it has better mechanical properties and stability, and at the same time, the air inside the mold cavity can be discharged and filled with metal liquid, thereby reducing the air holes generated on the fairing.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of injection molds, in particular to a fairing runner mold. Background Art

[0002] The fairing is a device used to protect satellites and other payloads from harmful environments such as aerodynamic forces, aerodynamic heating, and acoustic vibration. It is usually made of composite materials and has high temperature resistance. When making it, it is necessary to select a suitable mold, inject material into it, and finally cool it down and take it out.

[0003] When the existing fairing is produced, since there is air inside the mold cavity, air entrainment and the like will occur after pouring, so that air holes will be generated on the fairing, thereby reducing the quality and performance of the fairing. Utility Model Content

[0004] The utility model aims to solve the problems in the background technology and proposes a fairing runner mold.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A fairing runner mold comprises a body, a lower mold is fixedly mounted on the top surface of the body, an upper mold is slidably mounted in the body, the body is connected to the upper mold via a driving mechanism, a liquid storage tank is fixedly mounted on the top surface of the body, the liquid storage tank is respectively connected to a second connecting pipe and an exhaust pipe, the second connecting pipe is connected to the interior of the upper mold via a diverter seat, a plurality of branch runners are symmetrically opened in the upper mold, and each branch runner is connected to the diverter seat, the outer side of the lower mold is connected to a water pump via a first connecting pipe, the water pump is connected to the liquid storage tank via a reflux pipe, and check valves are installed on the second connecting pipe and the first connecting pipe.

[0007] Preferably, the driving mechanism includes a plurality of slide columns symmetrically installed on the bottom surface of the machine body, and each slide column is slidably connected to the upper mold, and the top surface of the machine body is symmetrically rotatably connected to two threaded rods, and each threaded rod is threadedly connected to the upper mold, and the two threaded rods are connected by a synchronization mechanism.

[0008] Preferably, the synchronization mechanism comprises two synchronization wheels, and the two synchronization wheels are respectively mounted on top ends of threaded rods at corresponding positions, and the two synchronization wheels are jointly sleeved with a synchronization belt.

[0009] Preferably, a plurality of threaded sleeves are symmetrically installed on the outer side of the upper mold, and each threaded sleeve is threadedly connected to a threaded rod at a corresponding position. A plurality of slide seats are symmetrically installed on the outer side of the upper mold, and each slide seat is slidably connected to a slide column at a corresponding position.

[0010] Preferably, the liquid storage tank is connected to a liquid inlet pipe, and a plurality of heating elements are symmetrically installed on the inner wall of the liquid storage tank.

[0011] Preferably, a fixing seat is fixedly mounted on the top of the machine body, a motor is fixedly mounted on the top surface of the fixing seat, and an output shaft of the motor passes through the fixing seat and is connected to one of the threaded rods.

[0012] Compared with the prior art, the beneficial effects of the utility model are:

[0013] 1. The utility model realizes the purpose of uniform pouring of molten metal when it enters the mold cavity by arranging the second connecting pipe, branch runner and other devices. The molten metal can fill the mold cavity at a steady and uniform speed, ensuring that the thickness and density of each part of the fairing are uniform and consistent, so that it has better mechanical properties and stability.

[0014] 2. The utility model realizes the purpose of extracting the gas inside the mold cavity through the water pump and allowing the metal liquid to flow slowly between the liquid storage tank and the mold cavity by arranging devices such as a water pump, a reflux pipe, and an exhaust pipe. The first connecting pipe and the second connecting pipe are closed successively through the check valve, so that the metal liquid fills the mold cavity and reduces the pores generated on the fairing.

[0015] To sum up, the utility model is easy to operate when in use, and the metal liquid can fill the mold cavity at a steady and uniform speed, ensuring that the thickness and density of each part of the fairing are uniform, so that it has better mechanical properties and stability. At the same time, the air inside the mold cavity can be discharged and filled with metal liquid, thereby reducing the pores generated on the fairing. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a structural schematic diagram of a fairing runner mold proposed by the utility model;

[0017] Figure 2 This is a schematic diagram of the cross-sectional structure of an upper mold of a fairing runner mold proposed by the utility model;

[0018] Figure 3 The utility model is a structural schematic diagram of a fairing runner mold.

[0019] In the figure: 1 body, 2 lower mold, 3 upper mold, 4 slide column, 5 threaded rod, 6 slide seat, 7 threaded sleeve, 8 diverter seat, 9 check valve, 10 first connecting pipe, 11 water pump, 12 return pipe, 13 synchronous wheel, 14 synchronous belt, 15 motor, 16 fixed seat, 17 heating element, 18 branch runner, 19 liquid storage tank, 20 exhaust pipe. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0021] Reference Figure 1-3 A fairing runner mold comprises a body 1, a lower mold 2 is fixedly installed on the top surface of the body 1, an upper mold 3 is slidably installed in the body 1, the body 1 is connected to the upper mold 3 through a driving mechanism, the driving mechanism comprises a plurality of slide columns 4 symmetrically installed on the bottom surface of the body 1, and each slide column 4 is slidably connected to the upper mold 3, two threaded rods 5 are symmetrically rotated and connected to the top surface of the body 1, and each threaded rod 5 is threadedly connected to the upper mold 3, a plurality of threaded sleeves 7 are symmetrically installed on the outer side of the upper mold 3, and each threaded sleeve 7 is threadedly connected to the threaded rod 5 corresponding to the position, a plurality of slide seats 6 are symmetrically installed on the outer side of the upper mold 3, and each slide seat 6 is slidably connected to the slide column 4 corresponding to the position, the two threaded rods 5 are connected by a synchronization mechanism, and then the upper mold 3 can slide up and down by synchronously rotating the two threaded rods 5 in different directions, and the two threaded rods 5 and the slide column 4 can ensure that the upper mold 3 is stable during the sliding process to prevent it from tilting;

[0022] The synchronization mechanism includes two synchronization wheels 13, and the two synchronization wheels 13 are respectively installed at the top of the threaded rod 5 at corresponding positions. The two synchronization wheels 13 are jointly sleeved with a synchronization belt 14, so that the two threaded rods 5 rotate synchronously;

[0023] A fixing seat 16 is fixedly installed on the top of the machine body 1, and a motor 15 is fixedly installed on the top surface of the fixing seat 16. The output shaft of the motor 15 passes through the fixing seat 16 and is connected to one of the threaded rods 5. By starting the motor 15, one of the threaded rods 5 is driven to rotate, thereby driving the upper mold 3 to slide.

[0024] A liquid storage tank 19 is fixedly installed on the top surface of the machine body 1, and a liquid inlet pipe is connected to the liquid storage tank 19. A plurality of heating elements 17 are symmetrically installed on the inner wall of the liquid storage tank 19, so as to maintain a constant temperature of the metal liquid inside the liquid storage tank 19. The liquid storage tank 19 is respectively connected with a second connecting pipe and an exhaust pipe 20, and the second connecting pipe is connected with the inside of the upper mold 3 through a diverter seat 8. A plurality of branch runners 18 are symmetrically opened in the upper mold 3, and each branch runner 18 is connected with the diverter seat 8, so that the metal liquid flows into the inside of multiple mold cavities through the plurality of branch runners 18 at the same time, thereby making the casting speed faster;

[0025] The outside of the lower mold 2 is connected to a water pump 11 through a first connecting pipe 10, and the water pump 11 is connected to a liquid storage tank 19 through a reflux pipe 12. Check valves 9 are installed on the second connecting pipe and the first connecting pipe 10. The metal liquid inside the liquid storage tank 19 enters the cavity formed by the upper mold 3 and the lower mold 2 through the second connecting pipe, thereby squeezing out the air inside. The air enters the liquid storage tank 19 through the first connecting pipe 10 and the water pump 11, and then enters the mold cavity, forming a closure between the liquid storage tank 19. The liquid storage tank 19 is connected to an exhaust pipe 20, and then the gas floats up and passes through the liquid storage tank 19, so that only metal liquid exists in the cavity, thereby achieving the effect of exhausting the gas, avoiding bubbles in the generated fairing and affecting the performance of the fairing.

[0026] When the utility model is used, the motor 15 is started to drive the two threaded rods 5 to rotate synchronously, and then the upper mold 3 is driven to move downward, so that the upper mold 3 and the lower mold 2 are closely fitted to form a seal, and then the water pump 11 can be started to extract the gas in the mold cavity through the first connecting pipe 10, and the air is discharged to the liquid storage tank 19 through the return pipe 12, and then the gas is discharged to the external device through the liquid storage tank 19;

[0027] At the same time, when the air inside the mold cavity is exhausted, the metal liquid slowly circulates back and forth between the mold cavity and the return pipe 12. It is worth noting that the return pipe 12 is connected to the interior of the upper mold 3 through the check valve 9 and the diverter seat 8, and there are multiple branch runners 18 symmetrically in the upper mold 3, and then the mold cavity is filled through multiple liquid storage tanks 19 until the metal liquid fills the entire mold cavity, so that the casting is more uniform, and then the first connecting pipe 10 and the second connecting pipe are closed successively through the check valve 9 on the first connecting pipe 10 and the second connecting pipe. After the metal liquid in the mold cavity cools down, the motor 15 can be started again to separate the upper mold 3 and the lower mold 2, and then the fairing can be removed.

[0028] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A fairing runner mold, comprising a body (1), characterized in that: A lower mold (2) is fixedly mounted on the top surface of the machine body (1), an upper mold (3) is slidably mounted inside the machine body (1), the machine body (1) is connected to the upper mold (3) via a driving mechanism, a liquid storage tank (19) is fixedly mounted on the top surface of the machine body (1), the liquid storage tank (19) is respectively connected to a second connecting pipe and an exhaust pipe (20), the second connecting pipe is connected to the interior of the upper mold (3) via a diverter seat (8), a plurality of branch runners (18) are symmetrically arranged inside the upper mold (3), and each branch runner (18) is connected to the diverter seat (8), the outer side of the lower mold (2) is connected to a water pump (11) via a first connecting pipe (10), the water pump (11) is connected to the liquid storage tank (19) via a return pipe (12), and a check valve (9) is installed on both the second connecting pipe and the first connecting pipe (10).

2. A fairing runner mold according to claim 1, characterized in that: The driving mechanism comprises a plurality of slide posts (4) symmetrically mounted on the bottom surface of the machine body (1), and each slide post (4) is slidably connected to the upper mold (3); the top surface of the machine body (1) is symmetrically rotatably connected to two threaded rods (5), and each threaded rod (5) is threadedly connected to the upper mold (3); the two threaded rods (5) are connected via a synchronization mechanism.

3. A fairing runner mold according to claim 2, characterized in that: The synchronization mechanism comprises two synchronization wheels (13), and the two synchronization wheels (13) are respectively installed on the top ends of the threaded rods (5) at corresponding positions, and the two synchronization wheels (13) are jointly sleeved with a synchronization belt (14).

4. A fairing runner mold according to claim 3, characterized in that: A plurality of threaded sleeves (7) are symmetrically mounted on the outer side of the upper mold (3), and each threaded sleeve (7) is threadedly connected to a threaded rod (5) at a corresponding position; a plurality of slide seats (6) are symmetrically mounted on the outer side of the upper mold (3), and each slide seat (6) is slidably connected to a slide column (4) at a corresponding position.

5. A fairing runner mold according to claim 4, characterized in that: The liquid storage box (19) is connected to a liquid inlet pipe, and a plurality of heating elements (17) are symmetrically mounted on the inner wall of the liquid storage box (19).

6. A fairing runner mold according to claim 5, characterized in that: A fixing seat (16) is fixedly mounted on the top of the machine body (1), a motor (15) is fixedly mounted on the top surface of the fixing seat (16), and an output shaft of the motor (15) passes through the fixing seat (16) and is connected to one of the threaded rods (5).