Ceramic alloy saw blade front angle grinding machine
By designing a ceramic alloy saw blade front angle grinder, using movable plates, support rods, electric telescopic rods and vibrators, the rapid collection and cleaning of debris is achieved, and the problems of debris affecting processing quality and equipment operation in the existing technology are solved, and processing efficiency and equipment life are improved.
Patent Information
- Application Number
- CN202421380408.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-18
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-18
AI Technical Summary
Existing ceramic alloy saw blade grinders produce a large amount of debris during processing, resulting in reduced processing quality, equipment failure and increased production costs.
A ceramic alloy saw blade front angle grinder was designed, and by setting up a movable plate and support rod, using electric telescopic rods and vibrators, the rapid collection and cleaning of debris were achieved.
Effectively prevent debris from accumulation, keep the working environment clean, extend the service life of the equipment, and ensure stable processing quality.
Smart Images

Figure CN222710991U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic alloy saw blade processing, in particular to a front angle gear grinding machine for ceramic alloy saw blades. Background Art
[0002] Ceramic alloy saw blade front angle grinding machine is a kind of equipment specially used for grinding the front angle of ceramic alloy saw blade teeth. This kind of machine is designed to optimize the cutting performance of saw blades, especially for hard materials such as metal, wood or specific types of ceramic alloys. By accurately grinding the front angle of the saw teeth, the cutting efficiency of the saw blade can be improved, the service life can be extended, and the smoothness of the cutting process can be maintained.
[0003] Existing gear grinding machines use cutters to process ceramic alloy saw blades, and debris is generated during cutting. Due to the hardness and brittleness of ceramic alloys, more debris is generated during processing. The debris may adhere to the processing surface or the cutter, affecting the processing quality, resulting in reduced product accuracy or other quality problems. The accumulation of debris on the machine surface or working area may affect the normal operation of the machine, resulting in reduced processing quality or equipment failure. A large amount of debris requires time and manpower to clean up, increasing production costs and workload. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a front angle gear grinder for ceramic alloy saw blades, which solves the problem that when the existing gear grinder processes the ceramic alloy saw blade through the tool, debris will adhere to the processing surface or the tool, affecting the processing quality, resulting in reduced product accuracy or other quality problems. The accumulation of debris on the machine surface or working area may affect the normal operation of the machine, resulting in reduced processing quality or equipment failure. A large amount of debris requires time and manpower to clean up, increasing production costs and workload.
[0005] To achieve the above objectives, the utility model is implemented through the following technical solutions: a ceramic alloy saw blade front angle gear grinder, comprising a base, a mounting plate movably connected inside the base, and a saw blade front angle gear grinder body fixedly installed on the upper surface of the mounting plate, the bottom of the mounting plate is fixedly connected to a bottom plate, the top of the bottom plate is fixedly installed with a sealing plate, a groove is provided inside the base, a limiting hole is provided on the upper surface of the base, a first electric telescopic rod is equidistantly fixedly installed on the inner bottom end of the groove, an active plate is fixedly connected to the output end of the first electric telescopic rod, and the upper surface of the active plate is attached to the A material collection box is provided, a clamping block is fixedly connected to the bottom of the material collection box, the outer surface of the clamping block is slidably connected to the inside of the movable plate, a second electric telescopic rod is fixedly installed on the upper surface of the movable plate close to the material collection box, the output end of the second electric telescopic rod is fixedly connected to a support rod, and an end of the upper surface of the movable plate away from the second electric telescopic rod is fixedly connected to a support frame, the inner top ends of the support rod and the support frame are fixedly installed with a silicone tube, a rotating shaft is fixedly connected to the inside of the silicone tube, a connecting column is inserted on the outer surface of the rotating shaft, and a vibrator is fixedly installed on the inside of the connecting column.
[0006] Preferably, a material receiving door is hinged on the outer surface of the base, and the upper surface of the bottom plate is sealed to the upper wall of the groove through a sealing plate.
[0007] Preferably, the outer surface of the base plate is slidably connected to the inside of the groove, and the outer surface of the mounting plate is slidably connected to the inner wall of the limiting hole.
[0008] Preferably, the block is in the shape of a "convex" character, and the material collection box is located below the bottom plate near one end of the support rod.
[0009] Preferably, the outer surface of the rotating shaft is rotatably connected to the inside of the connecting column through a bearing, and the supporting frame is "U"-shaped.
[0010] Preferably, after the support rod is extended, the mounting plate is parallel to the surface of the base.
[0011] Beneficial Effects
[0012] The utility model provides a ceramic alloy saw blade front angle gear grinding machine. Compared with the prior art, it has the following advantages:
[0013] Beneficial effects:
[0014] 1. The ceramic alloy saw blade front angle gear grinder is provided with a movable plate and a support rod, etc. After the main body of the saw blade front angle gear grinder is completed, the first electric telescopic rod is started to allow the mounting plate and the saw blade front angle gear grinder main body to sink into the base as a whole, and then the support rod is started to rotate the end of the bottom plate close to the collection box downward, and in conjunction with the work of the vibrator, the debris on the saw blade front angle gear grinder main body and the surface of the mounting plate can be thoroughly and quickly shaken off into the collection box and collected. Timely cleaning of debris can keep the working environment clean and prevent debris accumulation from affecting the normal operation of the machine and the safety of the operator. Regular cleaning of debris on the surface of the machine can reduce friction and wear, which helps to extend the service life of the saw blade front angle gear grinder main body and ensure the stable quality of the processed ceramic alloy saw blade.
[0015] 2. The ceramic alloy saw blade front angle gear grinder has a silicone tube sleeved on the outer surface of the rotating shaft. When the vibrator is working, the support rod and the support frame can have a larger shaking amplitude, which can accelerate the falling of debris, while also reducing the friction of the contact surface and extending the service life of the rotating shaft. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the connection between the base and the mounting plate in the utility model;
[0018] Figure 3 This is a schematic diagram of the connection between the connecting column and the supporting rod in the utility model;
[0019] Figure 4 It is a schematic diagram of the connection between the connecting column and the supporting frame in the utility model.
[0020] In the figure: 1. base; 101. material collecting door; 2. mounting plate; 21. bottom plate; 22. sealing plate; 3. saw blade front angle gear grinder body; 4. groove; 5. limit hole; 6. first electric telescopic rod; 7. movable plate; 8. material collecting box; 9. block; 10. second electric telescopic rod; 11. connecting column; 12. vibrator; 13. rotating shaft; 14. support rod; 141. support frame; 15. silicone tube. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-4 The utility model provides a technical solution: a ceramic alloy saw blade front angle gear grinder, comprising a base 1, a mounting plate 2 movably connected to the inside of the base 1 and a saw blade front angle gear grinder body 3 fixedly installed on the upper surface of the mounting plate 2, a material receiving door 101 is hinged on the outer surface of the base 1, a bottom plate 21 is fixedly connected to the bottom of the mounting plate 2, the outer surface of the bottom plate 21 is slidably connected to the inside of the groove 4, a sealing plate 22 is fixedly installed on the top of the bottom plate 21, and the upper surface of the bottom plate 21 is sealed and fitted with the upper wall of the groove 4 through the sealing plate 22, a groove 4 is provided inside the base 1, a limiting hole 5 is provided on the upper surface of the base 1, the outer surface of the mounting plate 2 is slidably connected to the inner wall of the limiting hole 5, a first electric telescopic rod 6 is equidistantly fixedly installed on the inner bottom end of the groove 4, and a movable plate 7 is fixedly connected to the output end of the first electric telescopic rod 6, and the mounting plate 2 and the saw blade front angle gear grinder body 3 can be driven to slide up and down by starting the first electric telescopic rod 6;
[0023] A material collecting box 8 is fitted on the upper surface of the movable plate 7, and a clamping block 9 is fixedly connected to the bottom of the material collecting box 8. The clamping block 9 is in a "convex" shape, and the outer surface of the clamping block 9 is slidably connected to the inside of the movable plate 7. A second electric telescopic rod 10 is fixedly installed on the end of the upper surface of the movable plate 7 close to the material collecting box 8, and a support rod 14 is fixedly connected to the output end of the second electric telescopic rod 10. After the support rod 14 is extended, the mounting plate 2 is parallel to the surface of the base 1, and the material collecting box 8 is located below the bottom plate 21 close to one end of the support rod 14. A support frame 141 is fixedly connected to the end of the upper surface of the movable plate 7 away from the second electric telescopic rod 10. The support frame 141 is in a "U" shape. A silicone tube 15 is fixedly installed on the inner top of the support rod 14 and the support frame 141. The interior of the silicone tube 15 is fixedly connected to a rotating shaft 13. The outer surface of the rotating shaft 13 is rotatably connected to the inside of the connecting column 11 through a bearing. The outer surface of the rotating shaft 13 A connecting column 11 is inserted, and a vibrator 12 is fixedly installed inside the connecting column 11. By setting a movable plate 7 and a support rod 14, after the saw blade front angle gear grinder body 3 is completed, by starting the first electric telescopic rod 6, the mounting plate 2 and the saw blade front angle gear grinder body 3 can be sunk into the base 1 as a whole, and then by starting the support rod 14, the end of the bottom plate 21 close to the collection box 8 is rotated downward, and in conjunction with the work of the vibrator 12, the debris on the saw blade front angle gear grinder body 3 and the surface of the mounting plate 2 can be thoroughly and quickly shaken off into the collection box 8 and collected. Timely cleaning of debris can keep the working environment clean and prevent debris accumulation from affecting the normal operation of the machine and the safety of the operator. Regular cleaning of debris on the surface of the machine can reduce friction and wear, which helps to extend the service life of the saw blade front angle gear grinder body 3 and ensure the stable quality of the processed ceramic alloy saw blade.
[0024] After the saw blade front angle gear grinder body 3 has finished working, the saw blade front angle gear grinder body 3 is completely stopped, and the first electric telescopic rod 6 is started, which drives the movable plate 7 to slide downward, so that the mounting plate 2 and the saw blade front angle gear grinder body 3 can be sunk into the base 1 as a whole, and then the support rod 14 is started to rotate the end of the bottom plate 21 close to the collection box 8 downward, and the work of the vibrator 12 can be cooperated with to completely and quickly shake off the debris on the saw blade front angle gear grinder body 3 and the surface of the mounting plate 2 into the collection box 8 and collect it, and then the support rod is started 14, make the bottom plate 21 parallel to the surface of the base 1, then start the first electric telescopic rod 6 to drive the movable plate 7 to slide upwards, after the first electric telescopic rod 6 is lifted to the highest position, when the surface of 22 is sealed and fits the inner wall of the groove 4, the saw blade front angle gear grinder body 3 can be used normally, and timely cleaning of debris can keep the working environment clean, prevent debris accumulation from affecting the normal operation of the machine and the safety of the operator, and regularly clean the debris on the surface of the machine can reduce friction and wear, which helps to extend the service life of the saw blade front angle gear grinder body 3 and ensure the stable quality of the processed ceramic alloy saw blade.
[0025] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
Claims
1. A ceramic alloy saw blade front angle gear grinder, comprising a base (1), a mounting plate (2) movably connected to the inside of the base (1), and a saw blade front angle gear grinder body (3) fixedly mounted on the upper surface of the mounting plate (2), characterized in that: The bottom of the mounting plate (2) is fixedly connected to a bottom plate (21), the top of the bottom plate (21) is fixedly installed with a sealing plate (22), a groove (4) is provided inside the base (1), a limiting hole (5) is provided on the upper surface of the base (1), a first electric telescopic rod (6) is fixedly installed at an equal distance at the bottom end of the inner part of the groove (4), an output end of the first electric telescopic rod (6) is fixedly connected to a movable plate (7), a collection box (8) is attached to the upper surface of the movable plate (7), a clamping block (9) is fixedly connected to the bottom of the collection box (8), the outer surface of the clamping block (9) is slidably connected to the inside of the movable plate (7), and the A second electric telescopic rod (10) is fixedly mounted on one end of the upper surface of the movable plate (7) close to the collecting box (8); the output end of the second electric telescopic rod (10) is fixedly connected to a support rod (14); an end of the upper surface of the movable plate (7) away from the second electric telescopic rod (10) is fixedly connected to a support frame (141); a silicone tube (15) is fixedly mounted on the top ends of the support rod (14) and the support frame (141); a rotating shaft (13) is fixedly mounted inside the silicone tube (15); a connecting column (11) is inserted into the outer surface of the rotating shaft (13); a vibrator (12) is fixedly mounted inside the connecting column (11).
2. The ceramic alloy saw blade front angle gear grinding machine according to claim 1, characterized in that: A material receiving door (101) is hingedly connected to the outer surface of the base (1), and the upper surface of the bottom plate (21) is sealed and fitted with the upper wall of the groove (4) via a sealing plate (22).
3. The ceramic alloy saw blade front angle gear grinding machine according to claim 1, characterized in that: The outer surface of the bottom plate (21) is slidably connected to the inside of the groove (4), and the outer surface of the mounting plate (2) is slidably connected to the inner wall of the limiting hole (5).
4. The ceramic alloy saw blade front angle gear grinding machine according to claim 1, characterized in that: The clamping block (9) is in the shape of a "convex" character, and the material collecting box (8) is located below the bottom plate (21) close to one end of the support rod (14).
5. The ceramic alloy saw blade front angle gear grinding machine according to claim 1, characterized in that: The outer surface of the rotating shaft (13) is rotatably connected to the inside of the connecting column (11) via a bearing, and the supporting frame (141) is "U"-shaped.
6. The ceramic alloy saw blade front angle gear grinding machine according to claim 1, characterized in that: After the support rod (14) is extended, the mounting plate (2) is parallel to the surface of the base (1).