A soldering machine for transformer processing

By designing a transformer solder machine with adjustment grooves and adjustment components, the problem of cumbersome operation of the existing solder machine is solved, and the ability to efficiently solder the transformer on multi-faceted transformers is realized.

CN222711039UActive Publication Date: 2025-04-04QINGZHOU HONGRUN ELECTRICAL TECH CO LTD
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Patent Information

Application Number
CN202421300896.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-04-04
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

When soldering different sides of the existing transformer soldering machine, the transformer needs to be loosened and clamped to adjust the position. The operation is complicated and it is not convenient to solder the transformer on multiple sides.

Method used

A solder machine including a solder rack and an adjustment assembly is designed. The inner side of the solder rack is provided with an adjustment groove. The adjustment assembly includes an electric slider, an electric push rod, a mounting bracket and a solder gun. Through the cooperation of the electric slider and the electric push rod, the solder gun can be soldered at multiple angles and depths.

Benefits of technology

It reduces the cumbersome steps of disassembly and assembly adjustment, improves the convenience and efficiency of soldering, and can easily perform soldering on multiple surfaces of the transformer.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a soldering machine for transformer processing, which relates to the technical field of transformer processing, including a soldering rack and an adjusting component, wherein an adjusting groove is provided on the inner side of the soldering rack, and the adjusting component for multi-angle solder processing is arranged inside the adjusting groove, and the adjusting component includes an electric slider, an electric push rod, a mounting frame and a soldering gun, wherein the electric push rod is installed on the surface of the electric slider, and the mounting frame is installed on the output end of the electric push rod. The soldering machine for transformer processing provides position and angle movement adjustment for processing through an arch-shaped soldering rack and an adjusting groove, wherein the electric slider is clamped in the adjusting groove and rotated by a gear controlled by a motor, and the gear rotates and meshes with the rack on the inner wall of the adjusting groove, so that the electric slider can be adjusted in position in the adjusting groove, and the soldering gun can be driven to solder the soldering positions on the side and top surface of the transformer, thereby reducing the cumbersome steps of disassembly and adjustment.
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Description

Technical Field

[0001] The utility model relates to the technical field of transformer processing, in particular to a soldering machine for transformer processing. Background Technique

[0002] During the production process of a transformer, it is necessary to perform soldering on the circuits and multiple components of the transformer to ensure the stable operation of the transformer. In the production process of the transformer, performing soldering on it through a soldering machine is an essential link. Therefore, a soldering machine for transformer circuit processing is particularly important.

[0003] For example, the utility model with the application number CN202020138042.2 relates to the technical field of transformer processing equipment, especially a transformer automatic soldering mechanism. The structure of this utility model is simple and compact. Under the action of the soldering clamping manipulator, it can automatically pick up the transformer to be soldered and drive the transformer to automatically complete the operations of flux, soldering, and cleaning. The whole process does not require manual operation, and it has a high degree of automation and high production efficiency. However, when the existing transformer soldering machine performs soldering on different surfaces, it needs to loosen the clamping of the transformer to adjust the position, and the operation is cumbersome, which is inconvenient for soldering and processing multiple surfaces of the transformer.

[0004] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and a soldering machine for transformer processing is provided. Content of the Utility Model

[0005] The purpose of the utility model is to provide a soldering machine for transformer processing to solve the problems raised in the above background technique.

[0006] To achieve the above purpose, the utility model provides the following technical solution: A soldering machine for transformer processing, including a soldering frame and an adjusting component. An adjusting groove is opened inside the soldering frame, and the adjusting component for multi-angle soldering processing is arranged inside the adjusting groove. The adjusting component includes an electric slider, an electric push rod, a mounting frame, and a soldering gun. An electric push rod is installed on the surface of the electric slider, and a mounting frame is installed at the output end of the electric push rod. The shape of the mounting frame is in the shape of a "匚", and a soldering gun is installed inside the mounting frame.

[0007] Furthermore, the lower end of the soldering frame is connected to a base, and auxiliary wheels are installed at the lower end of the base.

[0008] Furthermore, a lead screw is threadedly connected inside the base, and a processing table is arranged below the base.

[0009] Furthermore, a sinking groove is opened on the upper surface of the processing table, and the processing table and the sinking groove are of an integrated structure.

[0010] Furthermore, a side groove is provided on the side of the sinking trough, and the sinking trough and the side groove are an integrated structure.

[0011] Furthermore, a clamping assembly for clamping the transformer is arranged inside the side groove, and the number of the clamping assemblies is set to two groups.

[0012] Furthermore, the clamping assembly includes a hydraulic rod 1 and a clamping plate, and the clamping plate is installed at the output end of the hydraulic rod 1.

[0013] Furthermore, the clamping assembly also includes a hydraulic rod 2 and a reinforcement frame. The hydraulic rod 2 is installed on the inner side of the end of the clamping plate, and the reinforcement frame is installed on the output end of the hydraulic rod 2.

[0014] The utility model provides a soldering machine for transformer processing, which has the following beneficial effects:

[0015] 1. The utility model provides movable adjustment of position and angle for processing through an arch-shaped solder rack and an adjustment slot. The electric slider is clamped in the adjustment slot and rotated by a gear controlled by a motor. The gear rotates and meshes with the rack on the inner wall of the adjustment slot, so that the electric slider can be adjusted in position in the adjustment slot, and the soldering gun can be driven to solder the soldering positions on the side and top surface of the transformer, reducing the cumbersome steps of disassembly and adjustment. The electric push rod controls the movement of the soldering gun by telescoping, so that the soldering gun can solder the soldering positions at different depths on the surface of the transformer.

[0016] 2. The utility model drives the base to move by the motor through the screw rod, so that the soldering rack is moved on the processing table to the outside of the transformer for subsequent soldering processing. The side groove is used for the hidden installation of the hydraulic rod 1. The two sets of clamping plates are driven by the hydraulic rod 1 to clamp and limit the transformer to prevent the transformer from moving during the soldering process. The hydraulic rod 2 controls the reinforcement frame on the other side of the transformer through telescopic control to play a role in reinforcing the clamping and increase the clamping stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall front and side structure of a soldering machine used for transformer processing according to the utility model;

[0018] Figure 2 This is a schematic diagram of the overall rear side structure of a soldering machine used for transformer processing according to the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of a clamping assembly of a soldering machine used for transformer processing according to the utility model;

[0020] Figure 4 The utility model is a schematic diagram of the overall top view of a soldering machine used for transformer processing.

[0021] In the figure: 1. Solder rack; 2. Adjustment groove; 3. Adjustment component; 301. Electric slider; 302. Electric push rod; 303. Mounting rack; 304. Soldering gun; 4. Base; 5. Auxiliary wheel; 6. Lead screw; 7. Processing table; 8. Sinking groove; 9. Side groove; 10. Clamping component; 1001. Hydraulic rod 1; 1002. Clamping plate; 1003. Hydraulic rod 2; 1004. Reinforcement frame. Detailed implementation manners

[0022] The following further describes in detail the implementation manners of the present utility model in conjunction with the accompanying drawings and embodiments. The following embodiments are used to illustrate the present utility model, but cannot be used to limit the scope of the present utility model.

[0023] As Figure 1 shown, a soldering machine for transformer processing includes a solder rack 1 and an adjustment component 3. An adjustment groove 2 is provided inside the solder rack 1. The arch-shaped solder rack 1 and the adjustment groove 2 provide position and angle adjustment for processing. The adjustment component 3 for multi-angle soldering processing is arranged inside the adjustment groove 2, and the adjustment component 3 includes an electric slider 301, an electric push rod 302, a mounting rack 303 and a soldering gun 304. An electric push rod 302 is installed on the surface of the electric slider 301. The electric slider 301 is clamped in the adjustment groove 2 and rotates through a gear controlled by a motor. The rotation of the gear meshes with the rack on the inner wall of the adjustment groove 2, so that the electric slider 301 can adjust its position in the adjustment groove 2. The output end of the electric push rod 302 is installed with a mounting rack 303. The electric push rod 302 controls the movement of the soldering gun 304 through telescoping, so that the soldering gun 304 can solder the solder positions at different depths on the surface of the transformer. The shape of the mounting rack 303 is a C shape, and a soldering gun 304 is installed inside the mounting rack 303, which can drive the soldering gun 304 to solder the solder positions on the side and top surfaces of the transformer, reducing the cumbersome steps of disassembly and adjustment.

[0024] As Figure 2 shown, the lower end of the solder rack 1 is connected to a base 4, and an auxiliary wheel 5 is installed at the lower end of the base 4. The auxiliary wheel 5 increases the smoothness of the movement of the base 4. The inside of the base 4 is threadedly connected with a lead screw 6. The lead screw 6 is driven by a motor to drive the movement of the base 4, so that the solder rack 1 moves to the outside of the transformer on the processing table 7 for subsequent soldering processing. A processing table 7 is provided below the base 4. A sinking groove 8 is provided on the upper surface of the processing table 7, and the processing table 7 and the sinking groove 8 are of an integrated structure. A side groove 9 is provided on the side of the sinking groove 8. The side groove 9 is used for the hidden installation of the hydraulic rod 1001, and the sinking groove 8 and the side groove 9 are of an integrated structure.

[0025] As Figure 3 and Figure 4As shown, a clamping assembly 10 for clamping the transformer is arranged inside the side groove 9, and the number of the clamping assemblies 10 is arranged in two groups, the clamping assembly 10 comprises a hydraulic rod 1001 and a clamping plate 1002, and the clamping plate 1002 is installed at the output end of the hydraulic rod 1001, and the two groups of clamping plates 1002 are driven by the hydraulic rod 1001 to clamp and limit the transformer to prevent the transformer from moving during the soldering process, the clamping assembly 10 also comprises a hydraulic rod 1003 and a reinforcement frame 1004, the hydraulic rod 1003 is installed on the inner side of the end of the clamping plate 1002, the hydraulic rod 1003 controls the reinforcement frame 1004 by telescopic means to play a role of reinforcing clamping on the other side of the transformer, thereby increasing the clamping stability, and the reinforcement frame 1004 is installed at the output end of the hydraulic rod 1003.

[0026] In summary, the soldering machine used for transformer processing is first based on Figure 1-Figure 4 The structure shown in the figure, during processing, the transformer to be processed is placed in the sinking groove 8 in the processing table 7, and the extension and contraction of the hydraulic rod 1001 located inside the side groove 9 is controlled, so that the two sets of clamping plates 1002 are driven by the hydraulic rod 1001 to clamp and limit the transformer to prevent the transformer from moving during the soldering process. After the clamping plate 1002 is clamped stably, the hydraulic rod 2 1003 is controlled to further clamp the transformer on the other side of the transformer through the extension and contraction control reinforcement frame 1004 to increase the clamping stability. During soldering, the soldering gun 304 is used to clamp the transformer The soldering process is performed, and the electric push rod 302 controls the movement of the solder gun 304 by telescoping, so that the solder gun 304 can solder the solder positions at different depths on the surface of the transformer. At the same time, the electric slider 301 can be clamped in the adjustment slot 2 and rotated by the gear controlled by the motor. The gear rotates and engages with the rack on the inner wall of the adjustment slot 2, so that the electric slider 301 can be adjusted in position in the adjustment slot 2, thereby driving the solder gun 304 to solder the solder positions on the side and top surface of the transformer, reducing the cumbersome steps of disassembly and adjustment, and increasing the convenience of soldering.

[0027] The embodiments of the present invention are provided for the purpose of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention, and to enable those of ordinary skill in the art to understand the present invention and thereby design various embodiments with various modifications suitable for specific uses.

Claims

1. A soldering machine for transformer processing, comprising a soldering rack (1) and an adjustment component (3), characterized in that: An adjustment groove (2) is formed inside the soldering rack (1), and the adjustment component (3) for multi-angle soldering is arranged inside the adjustment groove (2). The adjustment component (3) includes an electric slider (301), an electric push rod (302), a mounting bracket (303), and a soldering gun (304). An electric push rod (302) is mounted on the surface of the electric slider (301), and a mounting bracket (303) is mounted at the output end of the electric push rod (302). The mounting bracket (303) is in a U shape, and a soldering gun (304) is mounted inside the mounting bracket (303).

2. A soldering machine for transformer processing according to claim 1, characterized in that: A base (4) is connected to the lower end of the soldering rack (1), and auxiliary wheels (5) are mounted at the lower end of the base (4).

3. A soldering machine for transformer processing according to claim 2, characterized in that: A lead screw (6) is threadedly connected inside the base (4), and a processing table (7) is arranged below the base (4).

4. A soldering machine for transformer processing according to claim 3, characterized in that: A sinking groove (8) is formed on the upper surface of the processing table (7), and the processing table (7) and the sinking groove (8) are of an integrated structure.

5. A soldering machine for transformer processing according to claim 4, characterized in that: A side groove (9) is formed on the side of the sinking groove (8), and the sinking groove (8) and the side groove (9) are of an integrated structure.

6. A soldering machine for transformer processing according to claim 5, characterized in that: A clamping component (10) for clamping a transformer is arranged inside the side groove (9), and the number of the clamping components (10) is two groups.

7. A soldering machine for transformer processing according to claim 6, characterized in that: The clamping component (10) includes a hydraulic rod one (1001) and a clamping plate (1002), and a clamping plate (1002) is mounted at the output end of the hydraulic rod one (1001).

8. A soldering machine for transformer processing according to claim 7, characterized in that: The clamping component (10) further includes a hydraulic rod two (1003) and a reinforcing frame (1004). A hydraulic rod two (1003) is mounted inside the end of the clamping plate (1002), and a reinforcing frame (1004) is mounted at the output end of the hydraulic rod two (1003).

Citation Information

Patent Citations

  • Automatic tin soldering mechanism for transformer

    CN211680417U