Pipeline welding and grinding device
By designing a pipeline welding grinding device, the driving roller is rotated by a speed reduction motor driving chain, and the automatic rotation and grinding of the pipeline is solved, which is the problem of the weld being surrounded by one round and the pipeline is heavy and inconvenient to flip, and the grinding efficiency and surface smoothness are improved.
Patent Information
- Application Number
- CN202420727129.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-09
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-04-09
AI Technical Summary
During the pipeline welding process, the welds surround for one time and the metal pipe is heavier, which is inconvenient for flipping, resulting in low grinding efficiency.
A pipe welding grinding device is designed. By setting up a base, wheel frame, wheel base, support roller, drive roller, reducer motor and chain, the drive roller is driven by the reducer motor to rotate the drive roller, and then drive the pipe to rotate, realizing automatic grinding of the weld.
This device can easily grind the welds surrounding a circle, reduce the workload of manual grinding, improve the smoothness of the welded pipe surface, and is suitable for pipes of different sizes.
Smart Images

Figure CN222711698U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of pipeline welding, in particular to a pipeline welding and grinding device. Background Art
[0002] Anti-corrosion pipes refer to pipes that can slow down corrosion and extend their service life. Anti-corrosion pipes will be sprayed with anti-corrosion paint. When welding the pipes, the welds of the pipes need to be polished to make their surface smooth and flat to facilitate the spraying of anti-corrosion paint.
[0003] In the current existing technology, after the pipeline is welded, the staff needs to grind the weld to make the weld smooth and flat. The corresponding grinding device needs to be used for grinding. The grinding device is mainly composed of a shell, a motor and a grinding wheel. The motor drives the grinding wheel to rotate at high speed. The high-speed rotating grinding wheel grinds the weld, thereby removing the raised weld and making the connection of the pipeline smooth and flat, so as to facilitate subsequent anti-corrosion treatment.
[0004] However, during grinding, the pipeline weld is circled, and the pipeline needs to be turned over for grinding, but the metal pipeline is relatively heavy and inconvenient to turn over; therefore, a pipeline welding grinding device is proposed to address the above problem. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the utility model proposes a pipeline welding and grinding device.
[0006] The technical solution adopted by the utility model to solve its technical problems is: the pipeline welding and grinding device described in the utility model comprises a base; wheel frames are fixedly connected to both sides of the base; a wheel seat is provided on the top of the wheel frame; a support shaft is rotatably connected to the wheel seat; a pair of support rollers are fixedly connected to the support shaft; a vertical frame is fixedly connected to the side of the wheel frame; a driving seat is provided on the top of the vertical frame; a reduction motor is fixedly connected to the driving seat; a driving shaft is rotatably connected to the side of the driving seat; a driving roller is fixedly connected to the driving shaft; a chain is installed between the output end of the reduction motor and the driving shaft, and the above-mentioned arrangement is relied on to drive the pipeline to rotate, so that it is convenient for the staff to grind the surrounding welds, and then it is convenient for the staff to complete the grinding work.
[0007] Preferably, a fastening hydraulic cylinder is fixedly connected to the top of the stand; the output end of the fastening hydraulic cylinder is fixedly connected to the driving seat; the driving seat is slidably connected to the top of the stand; and the driving roller is located on the top of the supporting roller.
[0008] Preferably, an electric push rod is fixedly connected to the stand; a grinding seat is fixedly connected to the output end of the electric push rod; a grinding motor is fixedly connected to the top of the grinding seat; and a grinding wheel is fixedly connected to the output end of the grinding motor. When grinding, the staff can start the electric push rod, and the electric push rod pushes the grinding seat and the grinding wheel to move, so that the grinding wheel and the weld of the pipeline are fitted together, and the grinding motor is used to drive the grinding wheel to rotate. The above-mentioned settings are used to complete the grinding of the weld, thereby reducing the workload of manual grinding.
[0009] Preferably, the wheel seat is slidably connected to the wheel frame; the top of the wheel frame is inclined; a plurality of adjusting hydraulic cylinders are fixedly connected to both sides of the base; a push rod is fixedly connected to the output end of the adjusting hydraulic cylinder; a sliding seat is slidably connected to the push rod; the sliding seat is rotatably connected to the wheel seat. When in use, the adjusting hydraulic cylinder drives the push rod to push the wheel seat up along the inclined wheel frame at the top, so as to adjust the spacing and height between the two supporting rollers, thereby improving the scope of application, so as to adapt to pipes of different sizes and facilitate use.
[0010] Preferably, a plurality of guide rods are fixedly connected to the side surface of the wheel seat; a plurality of sleeves are fixedly connected to the wheel frame; and the guide rods penetrate the sleeves and are slidably connected thereto.
[0011] Preferably, a chip removal plate is fixedly connected to the bottom of the grinding seat; the chip removal plate is arranged obliquely; and a rubber strip is fixedly connected to the top of the chip removal plate.
[0012] The utility model is beneficial in that:
[0013] 1. The utility model is provided with a base, a wheel frame, a wheel seat, a support roller, a driving roller, a motor and a chain. When in use, the staff places the pipe above the support rollers on both sides and relies on the support rollers to support it. There is a certain gap between the two support rollers, and the gap is reserved for the weld to reduce the damage of the raised weld to the support roller. Then the reduction motor drives the driving roller to rotate through the chain. The driving roller contacts the top surface of the pipe to drive it to rotate. The above-mentioned arrangement is used to drive the pipe to rotate, so that the staff can grind the surrounding welds conveniently, and then the staff can complete the grinding work conveniently.
[0014] 2. The utility model is provided with an adjusting hydraulic cylinder, a push rod and a slide seat. When in use, the staff can start the adjusting hydraulic cylinder to push the push rod upward, thereby pushing the wheel seat upward along the inclined wheel frame at the top, and the slide seat slides on the push rod to adjust the distance and height between the two support rollers, thereby improving the scope of application, so as to adapt to pipes of different sizes and facilitate use. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of the grinding seat of the utility model;
[0018] Figure 3 This is a schematic diagram of the support roller structure of the utility model;
[0019] Figure 4 It is a structural schematic diagram of the slide seat of the utility model.
[0020] In the figure: 11, base; 12, wheel frame; 13, support roller; 14, wheel seat; 15, stand; 16, drive seat; 17, reduction motor; 18, drive roller; 2, fastening hydraulic cylinder; 31, electric push rod; 32, grinding seat; 33, grinding motor; 34, grinding wheel; 41, adjusting hydraulic cylinder; 42, push rod; 43, slide seat; 51, guide rod; 52, sleeve; 61, chip removal plate; 62, rubber strip; 7, pulley. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Specific examples are given below.
[0023] See also Figure 1-4As shown, a pipeline welding and grinding device comprises a base 11; wheel frames 12 are fixedly connected to both sides of the base 11; a wheel seat 14 is provided on the top of the wheel frame 12; a support shaft is rotatably connected to the wheel seat 14; a pair of support rollers 13 are fixedly connected to the support shaft; a stand 15 is fixedly connected to the side of the wheel frame 12; a drive seat 16 is provided on the top of the stand 15; a reduction motor 17 is fixedly connected to the drive seat 16; a drive shaft is rotatably connected to the side of the drive seat 16; a drive roller 18 is fixedly connected to the drive shaft; a support roller 18 is installed between the output end of the reduction motor 17 and the drive shaft Chain; when in use, the staff places the pipe on the support rollers 13 on both sides and relies on the support rollers 13 to support it. There is a certain gap between the two support rollers 13, and the gap is reserved for the weld to reduce the damage of the raised weld to the support rollers 13. Then the reduction motor 17 drives the drive roller 18 to rotate through the chain. The drive roller 18 contacts the top surface of the pipe to drive it to rotate. The pipe is driven to rotate by relying on the above setting, which makes it convenient for the staff to grind the welds around the pipe, thereby facilitating the staff to complete the grinding work.
[0024] Further, such as Figure 1-2 As shown, a fastening hydraulic cylinder 2 is fixedly connected to the top of the stand 15; the output end of the fastening hydraulic cylinder 2 is fixedly connected to the driving seat 16; the driving seat 16 is slidably connected to the top of the stand 15; the driving roller 18 is located on the top of the supporting roller 13; before placing the pipeline, the driving roller 18 is located obliquely above to facilitate the hanging of large pipelines. After the pipeline is placed, the fastening hydraulic cylinder 2 is started, and the fastening hydraulic cylinder 2 is extended to push the driving roller 18 to move, so that the driving roller 18 fits the surface of the pipeline, and the driving seat 16 is at the top of the stand 15.
[0025] Further, such as Figure 2 As shown, an electric push rod 31 is fixedly connected to the stand 15; a grinding seat 32 is fixedly connected to the output end of the electric push rod 31; a grinding motor 33 is fixedly connected to the top of the grinding seat 32; a grinding wheel 34 is fixedly connected to the output end of the grinding motor 33; when grinding, the staff can start the electric push rod 31, and the electric push rod 31 pushes the grinding seat 32 and the grinding wheel 34 to move, so that the grinding wheel 34 is fitted with the weld of the pipeline, and the grinding motor 33 is used to drive the grinding wheel 34 to rotate, and the above-mentioned settings are used to complete the grinding of the weld, thereby reducing the workload of manual grinding.
[0026] Further, such as Figure 1-4As shown, the wheel seat 14 is slidably connected to the wheel frame 12; the top of the wheel frame 12 is inclined; a plurality of adjusting hydraulic cylinders 41 are fixedly connected to both sides of the base 11; a push rod 42 is fixedly connected to the output end of the adjusting hydraulic cylinder 41; a slide seat 43 is slidably connected to the push rod 42; the slide seat 43 is rotatably connected to the wheel seat 14; when in use, the staff can start the adjusting hydraulic cylinder 41 to push the push rod 42 upward, thereby pushing the wheel seat 14 upward along the wheel frame 12 inclined at the top, and the slide seat 43 slides on the push rod 42 to adjust the spacing and height between the two support rollers 13, thereby improving the scope of application, so as to adapt to pipes of different sizes and facilitate use.
[0027] Further, such as Figure 3 As shown, a plurality of guide rods 51 are fixedly connected to the side of the wheel seat 14; a plurality of sleeves 52 are fixedly connected to the wheel frame 12; the guide rods 51 pass through the sleeves 52 and are slidably connected thereto; when in use, the guide rods 51 are used to guide the movement of the wheel seat 14, thereby improving its stability during movement and use and reducing its shaking.
[0028] Further, such as Figure 2 As shown, a chip plate 61 is fixedly connected to the bottom of the grinding seat 32; the chip plate 61 is arranged at an angle; a rubber strip 62 is fixedly connected to the top of the chip plate 61; when in use, when the grinding wheel is fitted to the pipe, the chip plate 61 fits against the surface of the pipe, and is mainly used to scrape off metal debris ground on the surface of the pipe, thereby reducing the situation where the driving roller 18 slips due to these debris, and the rubber strip 62 is used to improve the fit, and it can have a certain deformation ability to facilitate adaptation to the protruding weld.
[0029] Further, such as Figure 4 As shown, both sides of the wheel seat 14 are rotatably connected with pulleys 7. When in use, the friction between the sliding contact surface of the wheel seat 14 and the wheel frame 12 is reduced by rolling the pulleys 7, thereby reducing the friction force and facilitating the upward movement of the wheel seat 14.
[0030] Working principle: when in use, the staff places the pipe on the support rollers 13 on both sides and relies on the support rollers 13 to support it. There is a certain gap between the two support rollers 13, and the gap is reserved for the weld to reduce the damage of the raised weld to the support rollers 13. Then the reduction motor 17 drives the drive roller 18 to rotate through the chain. The drive roller 18 contacts the top surface of the pipe to drive it to rotate. The pipe is driven to rotate by relying on the above setting, so that it is convenient for the staff to grind the weld around the pipe, and then it is convenient for the staff to complete the grinding work. Before placing the pipe, the drive roller 18 is located at an angle above, which is convenient for hanging large pipes. After the pipe is placed, the tightening hydraulic cylinder 2 is started, and the tightening hydraulic cylinder 2 is extended to push the drive roller 18 to move, so that the drive roller 18 fits the surface of the pipe. The drive seat 16 is at the top of the stand 15. When grinding, the staff can start the electric push rod 31, and the electric push rod 31 pushes the grinding seat 32 and the grinding wheel 34 to move The grinding wheel 34 is moved to fit the weld of the pipe, and the grinding motor 33 is used to drive the grinding wheel 34 to rotate. The above-mentioned setting is used to complete the grinding of the weld, thereby reducing the workload of manual grinding. The staff can start the adjustment hydraulic cylinder 41 to push the push rod 42 to move up, and then push the wheel seat 14 to move up along the top inclined wheel frame 12. The slide seat 43 slides on the push rod 42 to adjust the spacing and height between the two support rollers 13, thereby improving the scope of application, so as to adapt to pipes of different sizes and facilitate use. The guide rod 51 is used to guide the movement of the wheel seat 14, improve its stability during movement and use, and reduce its shaking. When the grinding wheel fits the pipe, the chip removal plate 61 fits the surface of the pipe, which is mainly used to scrape off the metal debris ground on the surface of the pipe, thereby reducing the situation where the driving roller 18 slips due to these debris. The rubber strip 62 is used to improve the fit, and it can have a certain deformation ability to adapt to the convex weld.
[0031] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0032] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. A pipeline welding and grinding device, comprising a base (11); wheel frames (12) are fixedly connected to both sides of the base (11); characterized in that: A wheel seat (14) is provided on the top of the wheel frame (12); a support shaft is rotatably connected to the wheel seat (14); a pair of support rollers (13) are fixedly connected to the support shaft; a stand (15) is fixedly connected to the side of the wheel frame (12); a drive seat (16) is provided on the top of the stand (15); a reduction motor (17) is fixedly connected to the drive seat (16); a drive shaft is rotatably connected to the side of the drive seat (16); a drive roller (18) is fixedly connected to the drive shaft; a chain is installed between the output end of the reduction motor (17) and the drive shaft.
2. A pipeline welding and polishing device according to claim 1, characterized in that: A fastening hydraulic cylinder (2) is fixedly connected to the top of the vertical frame (15); the output end of the fastening hydraulic cylinder (2) is fixedly connected to a driving seat (16); the driving seat (16) is slidably connected to the top of the vertical frame (15); and the driving roller (18) is located on the top of the supporting roller (13).
3. A pipeline welding and polishing device according to claim 1, characterized in that: An electric push rod (31) is fixedly connected to the stand (15); a grinding seat (32) is fixedly connected to the output end of the electric push rod (31); a grinding motor (33) is fixedly connected to the top of the grinding seat (32); and a grinding wheel (34) is fixedly connected to the output end of the grinding motor (33).
4. A pipeline welding and polishing device according to claim 2, characterized in that: The wheel seat (14) is slidably connected to the wheel frame (12); the top of the wheel frame (12) is arranged in an inclined manner; a plurality of adjusting hydraulic cylinders (41) are fixedly connected to both sides of the base (11); a push rod (42) is fixedly connected to the output end of the adjusting hydraulic cylinder (41); a sliding seat (43) is slidably connected to the push rod (42); and the sliding seat (43) is rotatably connected to the wheel seat (14).
5. A pipeline welding and polishing device according to claim 4, characterized in that: A plurality of guide rods (51) are fixedly connected to the side of the wheel seat (14); a plurality of sleeves (52) are fixedly connected to the wheel frame (12); and the guide rods (51) penetrate the sleeves (52) and are slidably connected thereto.
6. A pipeline welding and polishing device according to claim 3, characterized in that: A chip removal plate (61) is fixedly connected to the bottom of the grinding seat (32); the chip removal plate (61) is arranged in an inclined manner; and a rubber strip (62) is fixedly connected to the top of the chip removal plate (61).
Citation Information
Cited By
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