An adaptive drive system for rail trolley

By setting up the main drive wheel group, driven wheel and reducer motor in the drive wheel box of the track trolley, and adjusting the contact force between the drive wheel and the track using an adaptive device, the problem of poor operation caused by slippage or suspension during walking is solved, and more efficient production is achieved.

CN222713456UActive Publication Date: 2025-04-04SHANGHAI ELECTRIC RES CONCRETE (XUZHOU) HEAVY IND
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Patent Information

Application Number
CN202421546362.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-02
Publication Date
2025-04-04
Estimated Expiration
2034-07-02

AI Technical Summary

Technical Problem

During the walking process, existing rail trolleys cannot flow due to the sliding or suspended driving wheels, resulting in poor operation of the production line, affecting production efficiency.

Method used

An adaptive driving system for rail trolleys is designed, including the main drive wheel set, driven wheel and reducer motor in the drive wheel box, and the main drive wheel set and reducer motor are adjusted through the elastic action of the adaptive device to ensure that the drive wheels are always closely fit with the track.

Benefits of technology

It effectively eliminates the problems of wheel slipping and suspension caused by factors such as trolley deformation, uneven tracks, and uneven loads, ensuring the normal operation of track trolleys, reducing production line failure points, and improving production efficiency.

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Abstract

The utility model discloses an adaptive driving system for a rail trolley, wherein a main driving wheel group, a driven wheel and a reduction motor are arranged in a driving wheel box body, the main driving wheel group and the reduction motor are adjustably mounted on the driving wheel box body, the main driving wheel group and the driven wheel group are evenly arranged in two rows along the length direction of the bottom of a frame for supporting the frame; a prefabricated component bottom mold is plane-mounted and fixed on the main beam of the frame, the rail trolley drives the main driving wheel group to move, and an electric control system is used to control the start and stop of the rail trolley; the driving system of the rail trolley is optimized and improved, an adaptive device is added to the driving wheel group, sufficient positive pressure is provided to the driving wheel, the negative effects of the above-mentioned adverse factors are effectively eliminated, the problem of the rail trolley stopping due to the slipping of the driving wheel during walking is solved, the failure points of the production line are reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete building material production equipment, in particular to an adaptive device for a driving wheel set of a track trolley. Background Art

[0002] The existing rail trolley can carry prefabricated components and flow between different workstations according to process requirements. It is mainly used for the flow of prefabricated components in the production process of the assembly line. The rail trolley consists of a frame, a driving wheel group, a driven wheel group, an electronic control system, a prefabricated component bottom mold, etc. The main working principle is: the main driving wheel group and the driven wheel group are arranged in two rows along the trolley track to support the frame. The prefabricated component bottom mold is installed on the plane of the main beam of the frame. The rail trolley is driven by the reduction motor configured by the driving wheel group. The electronic control system is used to control the start and stop of the rail trolley. Because the prefabricated components carried by the rail trolley are heavy and long in size, when the rail trolley runs on a fixed track, there will inevitably be wheel slippage caused by factors such as trolley deformation, uneven track, and uneven load, and even wheel suspension, which will cause the rail trolley to be unable to flow, the production line to run poorly, and affect production efficiency. For this reason, it is necessary to provide an adaptive drive system for a rail trolley. Utility Model Content

[0003] In view of the problems existing in the above-mentioned prior art, the utility model provides an adaptive driving system for a rail trolley, the purpose of which is to solve the above-mentioned technical problems.

[0004] In order to achieve the above-mentioned purpose, the utility model is implemented through the following technical solutions: an adaptive driving system for a rail trolley, comprising a rail trolley consisting of a frame, a driving wheel box, a driven wheel group, an electronic control system, and a prefabricated component bottom mold. The driving wheel box is provided with a main driving wheel group, a driven wheel, and a reduction motor. The main driving wheel group and the reduction motor are adjustably mounted on the driving wheel box. The main driving wheel group and the driven wheel group are divided into two rows and are evenly arranged along the length direction of the bottom of the frame to support the frame; the prefabricated component bottom mold is fixedly installed on the main beam of the frame, and the rail trolley relies on the reduction motor to drive the main driving wheel group to achieve movement, and the electronic control system is used to control the start and stop of the rail trolley; one side of the driving wheel box adjusts the main driving wheel group and the reduction motor through the elastic action of the adaptive device, so that the reduction motor drives the walking to always fit closely with the track.

[0005] Preferably, the adaptive device includes a disc spring bracket, a support screw, a clamping nut, a lock nut, and a disc spring. The disc spring bracket is welded to the drive wheel housing. The support screw passes through the frame hole and the disc spring in sequence on the disc spring bracket. The upper end of the support screw passes through the disc spring and is supported on the main beam of the frame. The upper end of the support screw is threadedly installed with a lock nut and a clamping nut in sequence from top to bottom.

[0006] Preferably, the driving wheel box is installed at the bottom of the frame through the axle box, the driving wheel box is located on one side of the travel direction and a main driving wheel set is arranged, the main driving wheel set is driven by a reduction motor, and a driven wheel is arranged on the side of the driving wheel box away from the main driving wheel set.

[0007] Preferably, at least four sets of driving wheel boxes are symmetrically arranged on both sides of the length direction of the bottom of the frame.

[0008] In summary, the utility model provides an adaptive driving system for a rail trolley. The utility model optimizes and improves the rail trolley driving system, adds an adaptive device to the driving wheel group, provides sufficient positive pressure to the driving wheel, effectively eliminates the negative effects of the above-mentioned unfavorable factors, and solves the problem of the rail trolley stopping due to driving wheel slipping during walking, reduces the failure points of the production line, and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a schematic diagram of the structure of the rail trolley of the utility model;

[0010] Figure 2 It is a schematic diagram of the structure of the driving wheel adaptive system of the utility model;

[0011] Figure 3 It is a schematic diagram of the structure of the adaptive device of the utility model;

[0012] In the figure: frame 1, driving wheel box 2, driven wheel group 3, prefabricated component bottom mold 4, main driving wheel group 5, driven wheel 6, reduction motor 7, adaptive device 11, disc spring bracket 12, support screw 13, clamping nut 14, anti-loosening nut 15, disc spring 16, axle box 17. DETAILED DESCRIPTION

[0013] The utility model is further described below in conjunction with the accompanying drawings.

[0014] like Figures 1 to 3 As shown:

[0015] The utility model is an adaptive driving system for a rail trolley, comprising a rail trolley consisting of a frame 1, a driving wheel box 2, a driven wheel group 3, an electronic control system, and a prefabricated component bottom mold 4. A main driving wheel group 5, a driven wheel 6, and a reduction motor 7 are arranged in the driving wheel box 2. The main driving wheel group 5 and the reduction motor 7 are adjustably installed with the driving wheel box 2. The main driving wheel group 5 and the driven wheel group 3 are evenly arranged in two rows along the length direction of the bottom of the frame 1 to support the frame 1; the prefabricated component bottom mold 4 is fixedly installed on the plane of the main beam of the frame 1, the rail trolley relies on the reduction motor 7 to drive the main driving wheel group 5 to achieve walking, and the electronic control system is used to control the start and stop of the rail trolley; one side of the driving wheel box 2 adjusts the main driving wheel group 5 and the reduction motor 7 through the elastic action of the adaptive device 11, so that the reduction motor 7 drives the walking to always fit closely with the track.

[0016] In at least one embodiment, the adaptive device 11 includes a disc spring bracket 12, a support screw 13, a clamping nut 14, a lock nut 15, and a disc spring 16. The disc spring bracket 12 is welded to the driving wheel housing 2. The support screw 13 passes through the frame hole and the disc spring 16 in sequence on the disc spring bracket 12. The upper end of the support screw 13 passes through the disc spring 16 and is supported on the main beam of the frame 1. The upper end of the support screw 13 is threadedly installed with the lock nut 15 and the clamping nut 14 in sequence from top to bottom.

[0017] In at least one embodiment, the driving wheel box 2 is installed at the bottom of the frame 1 through the axle box 17, and a main driving wheel set 5 is arranged on the side of the driving wheel box 2 in the direction of travel. The main driving wheel set 5 is driven by a reduction motor 7, and a driven wheel 6 is arranged on the side of the driving wheel box 2 away from the main driving wheel set 5.

[0018] In at least one embodiment, at least four sets of driving wheel boxes 2 are symmetrically arranged on both sides of the bottom length direction of the frame 1. In this embodiment, four sets of driving wheel boxes 2 are used, which are evenly distributed on both sides of the bottom length direction of the frame 1.

[0019] The structural principle of the adaptive device is as follows: the disc spring bracket 12 of the adaptive device is welded to the driving wheel housing 2, the support screw 13 passes through the frame hole opened on the disc spring 16 support and the inner hole of the disc spring 16 in sequence, the upper end of the support screw 13 is supported on the main beam of the frame 1, and the upper end of the support screw 13 is threadedly installed with a locking nut 15 and a clamping nut 14 in sequence from top to bottom, and the clamping nut 14 is tightened. The locking nut 15 is used to prevent loosening. When the rail trolley runs on the track, if the wheel slips due to factors such as the deformation of the trolley, uneven track, and uneven load, or even when the wheel is suspended in the air, the disc spring 16 presses down on the disc spring bracket 12, thereby providing downward pressure for the main driving wheel group 5, so that it generates sufficient positive pressure with the track to prevent the wheel from slipping and idling. Within the adjustment range of the disc spring, the main driving wheel group 5 relies on this adaptive device to keep the driving wheel in close contact with the track at all times, ensuring the normal operation of the rail trolley.

[0020] The embodiments of the present invention are only used to illustrate the present invention and do not constitute a limitation on the scope of the claims. Other substantially equivalent alternatives that can be thought of by those skilled in the art are all within the protection scope of the present invention.

Claims

1. An adaptive drive system for a rail vehicle, characterized in that: The invention comprises a rail trolley which is composed of a vehicle frame (1), a driving wheel housing (2), a driven wheel group (3), an electric control system and a prefabricated component bottom mold (4); a main driving wheel group (5), a driven wheel (6) and a reduction motor (7) are arranged in the driving wheel housing (2); the main driving wheel group (5) and the reduction motor (7) are both adjustably mounted on the driving wheel housing (2); the main driving wheel group (5) and the driven wheel group (3) are evenly arranged in two rows along the length direction of the bottom of the vehicle frame (1) for supporting the vehicle frame (1); a prefabricated component bottom mold (4) is fixedly mounted on a plane on the main beam of the vehicle frame (1); the rail trolley drives the main driving wheel group (5) to move by the reduction motor (7) to realize the movement; the electric control system is used to control the start and stop of the rail trolley; one side of the driving wheel housing (2) adjusts the main driving wheel group (5) and the reduction motor (7) through the elastic action of an adaptive device (11) so that the reduction motor (7) drives the vehicle to always move in close contact with the track.

2. The adaptive driving system for a rail vehicle according to claim 1, characterized in that: The adaptive device (11) comprises a disc spring bracket (12), a support screw (13), a clamping nut (14), a locking nut (15), and a disc spring (16). The disc spring bracket (12) is welded to a driving wheel housing (2). The support screw (13) passes through a frame hole and a disc spring (16) in sequence on the disc spring bracket (12). The upper end of the support screw (13) passes through the disc spring (16) and is supported on a main beam of a vehicle frame (1). The upper end of the support screw (13) is threadedly mounted with a locking nut (15) and a clamping nut (14) in sequence from top to bottom.

3. The adaptive driving system for a rail vehicle according to claim 1, characterized in that: The driving wheel housing (2) is installed at the bottom of the vehicle frame (1) through an axle housing (17); a main driving wheel set (5) is arranged on one side of the driving wheel housing (2) in the direction of travel; the main driving wheel set (5) is driven by a reduction motor (7); and a driven wheel (6) is arranged on the side of the driving wheel housing (2) away from the main driving wheel set (5).

4. The adaptive driving system for a rail vehicle according to claim 1, characterized in that: At least four sets of driving wheel boxes (2) are symmetrically arranged on both sides of the bottom of the frame (1) in the length direction.