A double-row scraper chain
By designing a three-point fixed structure supporting side plates and lengthened pins on the chain of the scraper conveyor, the problems of tilting and breaking after the scraper is raised are solved, the stability and service life of the scraper are improved, and the material transportation of different capacity is adapted.
Patent Information
- Application Number
- CN202421485395.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-06-26
AI Technical Summary
When the existing scraper conveyor is arranged to convey materials inclinedly, torque is likely to occur after the scraper is raised, causing the scraper to tip, which in turn causes the welds or coupling bolts to be broken with the chain.
A double-row chain scraper chain is designed. By setting up support side plates and lengthened pins, the three-point fixing of the raised scraper is achieved, which enhances its stability, and a rubber buffer pad is installed on the lengthened pins to reduce frictional damage.
It effectively prevents the tilt and breakage of the increased scraper, improves the service life. At the same time, through the adjustment of the extended scraper, it adapts to material transportation of different capacity, and improves the scope of application and practicality of the scraper chain.
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Figure CN222714326U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conveyor accessories, in particular to a double-row chain scraper chain. Background Art
[0002] Scraper conveyor is a widely used material conveying equipment. When existing scraper conveyors are arranged at an angle to convey materials, the scrapers on the chain need to be raised to meet the production requirements.
[0003] The scraper blade is usually welded to the chain or connected to the ear bolt on the chain. However, when the scraper blade is raised, torque will be generated during operation, which will cause the scraper blade to tip over. The tipping of the scraper blade will cause the weld on the chain to crack or the connecting bolt to break, which is particularly obvious when the machine is large and the scraper blade is high. Utility Model Content
[0004] Based on the above description, the utility model provides a double-row scraper chain to solve the problem of increased risk of breakage between the scraper and the chain after the scraper is raised.
[0005] The utility model solves the above technical problems with the following technical solutions: a double-row scraper chain comprises a heightened scraper and a plurality of chain link units arranged on both sides of the heightened scraper, an extended pin is arranged between two adjacent chain link units, and the extended pin passes through the two adjacent chain link units at the same time;
[0006] A supporting side plate is arranged between the heightened scraper and the chain link unit, and the heightened scraper is fixedly connected to the supporting side plate and the chain link units at the front and rear of the heightened scraper.
[0007] On the basis of the above technical solution, the present invention can also be improved as follows.
[0008] Furthermore, the supporting side plate is provided with a through hole, the extended pin shaft passes through the through hole, and the supporting side plate can slide along the extended pin shaft;
[0009] Both ends of the extended pin shaft are fixed with limit stop plates for limiting the support side plate from being separated from the extended pin shaft.
[0010] Furthermore, a plurality of rubber buffer pads are sleeved on the extended pin shaft, and rubber buffer pads are arranged on both sides of the supporting side plate.
[0011] Furthermore, a plurality of reinforcing ribs are fixed at intervals on the heightened scraper.
[0012] Furthermore, a transverse reinforcement rod is fixed between the supporting side plates on both sides of the elevated scraper, and the transverse reinforcement rod passes through a plurality of reinforcement ribs at the same time, and the transverse reinforcement rod is fixedly connected to the plurality of reinforcement ribs.
[0013] Furthermore, a long slide groove is provided on one side of the reinforcing rib plate close to the heightened scraper plate, a transverse movable plate is slidably arranged in the long slide groove, an extension scraper plate is fixed on the transverse movable plate, and the extension scraper plate can move relative to the heightened scraper plate.
[0014] Furthermore, a tooth plate is fixed on the raised scraper, a support shaft is rotatably arranged between any two adjacent reinforcement ribs, and a driving gear is fixedly sleeved outside the support shaft, the driving gear is meshed with the tooth plate, and a fixing component for locking the rotation state of the support shaft is arranged on the support shaft.
[0015] Further, the fixing assembly includes a threaded sleeve fixed on the reinforcing rib plate and a positioning plate fixed on an end surface of one end of the supporting shaft;
[0016] The positioning disk is provided with a snowflake card slot, the threaded sleeve is internally threadedly connected with a threaded plug body, and the end of the threaded plug body is fixed with a snowflake card block for being inserted into the snowflake card slot.
[0017] Furthermore, a limiting slide groove is provided on one side of the threaded sleeve close to the snowflake clamping groove, and the snowflake clamping block is slidably disposed in the limiting slide groove;
[0018] A return spring for pushing the snowflake block out of the snowflake slot is also fixed between the snowflake block and the reinforcement rib.
[0019] Compared with the prior art, the technical solution of this application has the following beneficial technical effects:
[0020] 1. The double-row scraper chain of the present application is provided with supporting side plates, and the heightened scraper is fixedly connected with the supporting side plates and the front and rear extended pins at the same time, so as to realize three-point fixation, which is more stable; at the same time, the extended pins are high in strength, so that the heightened scraper is fixed more reliably at the front and rear points, and the heightened scraper is not easy to fall over or break, which greatly improves the service life of the heightened scraper;
[0021] 2. The present application is provided with an extended scraper. By adjusting the height of the extended scraper, it can adapt to the transportation of materials of different capacities within a certain range, which not only provides convenience for users, but also improves the applicable scope of the entire scraper chain and improves its practicality;
[0022] 3. The present application can achieve locking of the extended scraper position and switching of the adjustable state through a fixing component, thereby achieving adjustment of the extended scraper position. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a double-row scraper chain proposed by the utility model;
[0024] Figure 2 This is a schematic diagram of the overall structure of a double-row scraper chain proposed by the utility model from another perspective;
[0025] Figure 3 It is a schematic diagram of the local structure of a chain link unit of the utility model;
[0026] Figure 4 This is a schematic diagram of the cross-sectional structure of the threaded sleeve of the utility model.
[0027] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0028] 1. Chain link unit; 2. Extended pin shaft; 3. Limit baffle plate; 4. Support side plate; 5. Heightened scraper; 6. Rubber buffer pad; 7. Reinforcement rib plate; 8. Horizontal reinforcement rod; 9. Long slide; 10. Horizontal movable plate; 11. Extended scraper; 12. Support shaft rod; 13. Drive gear; 14. Tooth plate; 15. Fixing assembly; 16. Threaded sleeve; 17. Positioning plate; 18. Threaded plug body; 19. Snowflake slot; 20. Snowflake block; 21. Slotted slot; 22. Reset spring; 23. Limiting cam; 24. Limiting slide. DETAILED DESCRIPTION
[0029] In order to facilitate understanding of the present application, the present application will be described more fully below with reference to the relevant drawings. Embodiments of the present application are provided in the drawings. However, the present application can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.
[0030] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art to which this application belongs. The terms used herein in the specification of this application are only for the purpose of describing specific embodiments and are not intended to limit this application.
[0031] See also Figure 1-4 The utility model provides a double-row chain scraper chain, including a plurality of chain link units 1 and a plurality of extended pins 2. Through holes are provided at both ends of the chain link units 1. The extended pins 2 are rotatably connected in the through holes, and any two adjacent chain link units 1 are rotatably connected at the head and tail through the extended pins 2. The plurality of chain link units 1 are connected to form a parallel and spaced double-row chain scraper chain. The two ends of each extended pin 2 are fixed with a limit stopper 3. By setting the limit stopper 3, the firmness of the connection between the chain link units 1 can be improved.
[0032] Two adjacent extended pin shafts 2 are slidably connected to a supporting side plate 4 . Specifically, two through holes are provided on the surface of the supporting side plate 4 , and the extended pin shaft 2 passes through the through holes to achieve a sliding connection with the supporting side plate 4 .
[0033] A heightened scraper 5 is provided between the two rows of chains, and the two ends of the heightened scraper 5 are fixedly connected to the supporting side plates 4 on both sides respectively; at the same time, the heightened scraper 5 is fixedly connected to the front and rear two extended pins 2 of a chain link unit 1. Since the extended pin 2 has high strength, the front and rear fixation is more reliable. At the same time, three-point fixation is achieved through the two extended pins 2 and the supporting side plates 4, so that the heightened scraper 5 is not easy to tip over or break, which greatly improves the service life of the heightened scraper 5.
[0034] Furthermore, at least two rubber buffer pads 6 are provided on the outer sleeve of the extended pin shaft 2, and rubber buffer pads 6 are provided on both sides of the supporting side plate 4. By providing the rubber buffer pads 6, the hard contact between the supporting side plate 4 and the limit baffle 3 can be effectively reduced, and the hard contact between the supporting side plate 4 and the chain link unit 1 can also be effectively reduced, thereby effectively reducing the damage to the supporting side plate 4 due to friction.
[0035] A plurality of reinforcing ribs 7 are also fixed on the surface of the heightened scraper plate 5. The surface of the reinforcing ribs 7 is provided with a slot, and the upper end of the heightened scraper plate 5 can be inserted into the slot of the reinforcing ribs 7, so that the reinforcing ribs 7 are connected to the heightened scraper plate 5. Specifically, during installation, the reinforcing ribs 7 are first inserted into the upper end of the heightened scraper plate 5, and the slot is used to engage with the heightened scraper plate 5, so that the position of the reinforcing ribs 7 can be locked, and then the reinforcing ribs 7 are welded to the surface of the heightened scraper plate 5 by electric welding to complete the installation of the reinforcing ribs 7.
[0036] A transverse reinforcement rod 8 is fixedly welded between two adjacent supporting side plates 4. The transverse reinforcement rod 8 passes through multiple reinforcement ribs 7. By providing the transverse reinforcement rod 8 and multiple reinforcement ribs 7, the connection firmness of the elevated scraper 5 can be effectively improved, and the service life of the elevated scraper 5 can be further improved.
[0037] Example 2
[0038] See also Figure 2-4 The difference between Example 2 and Example 1 is that a long slide groove 9 is further provided on the surface of the reinforcement rib 7, a transverse movable plate 10 is slidably connected in the long slide groove 9, an extension scraper plate 11 is fixedly connected to the surface of the transverse movable plate 10, and the surface of the extension scraper plate 11 is in contact with the side wall of the heightened scraper plate 5 on which the transverse reinforcement rod 8 is arranged.
[0039] A support shaft 12 is rotatably connected between the two reinforcement ribs 7, a driving gear 13 is fixedly connected to the outside of the support shaft 12, a tooth plate 14 is fixedly connected to the surface of the extended scraper 11, the driving gear 13 and the tooth plate 14 are meshed with each other, and a fixing component 15 for fixing the support shaft 12 is provided on the side of the reinforcement rib 7.
[0040] The fixing assembly 15 includes a threaded sleeve 16, a positioning disk 17, a threaded plug body 18, a return spring 22 and a limiting cam 23. The threaded sleeve 16 is fixedly connected to the side of the reinforcing rib 7, the positioning disk 17 is fixedly connected to the end of the supporting shaft 12, the inner wall of the threaded sleeve 16 is provided with a limiting groove 24, the limiting cam 23 is slidably connected in the limiting groove 24, the return spring 22 is fixedly connected to the surface of the limiting cam 23, the threaded plug body 18 can be threadedly connected to the threaded sleeve 16, and the surface of the positioning disk 17 is provided with a snowflake groove 19, and the surface of the limiting cam 23 is fixedly connected with a snowflake block 20 that can fit with the snowflake groove 19.
[0041] When it is necessary to adjust the extension height of the extended scraper 11, the threaded plug 18 can be loosened first. When the snowflake block 20 is away from the snowflake slot 19 under the elastic force of the reset spring 22, the positioning plate 17 and the support shaft 12 can be freely rotated. By rotating the support shaft 12 and the driving gear 13, the driving gear 13 and the toothed plate 14 are engaged with each other, and the long slide groove 9 is used to limit the horizontal movable plate 10, the extension height of the extended scraper 11 can be adjusted. When the height is adjusted, the threaded plug 18 is tightened again, and the limiting cam 23 is pushed by the threaded plug 18. The limiting cam 23 will slide along the limiting slot 24 and approach the positioning plate 17 until the snowflake block 20 is engaged in the snowflake slot 19, thereby fixing the positioning plate 17, thereby fixing the support shaft 12 and the driving gear 13, and finally fixing the extended scraper 11.
[0042] By adjusting the height of the extended scraper 11, it is possible to adapt to the transportation of materials of different capacities within a certain range, which not only provides convenience for users, but also improves the application range of the entire scraper chain and improves its practicality. Moreover, this structure can be applied to a variety of chain forms, such as straight plate chains, bent plate chains, and die-forged chains.
[0043] A slotted groove 21 is formed at one end of the threaded plug body 18 away from the snowflake block 20 , and a slotted screwdriver is inserted into the slotted groove 21 , which facilitates the rotation of the threaded plug.
[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A double-row scraper chain, characterized in that: It comprises a raised scraper (5) and a plurality of chain link units (1) arranged on both sides of the raised scraper (5), an extended pin shaft (2) being arranged between two adjacent chain link units (1), and the extended pin shaft (2) simultaneously passes through the two adjacent chain link units (1); A supporting side plate (4) is arranged between the raised scraper (5) and the chain link unit (1), and the raised scraper (5) is fixedly connected to the supporting side plate (4) and the chain link unit (1) at the front and rear of the raised scraper (5).
2. A double-row scraper chain according to claim 1, characterized in that: The supporting side plate (4) is provided with a through hole, the extended pin shaft (2) passes through the through hole, and the supporting side plate (4) can slide along the extended pin shaft (2); Both ends of the extended pin shaft (2) are fixed with limit stop plates (3) for limiting the support side plate (4) from separating from the extended pin shaft (2).
3. A double-row scraper chain according to claim 2, characterized in that: A plurality of rubber buffer pads (6) are sleeved on the extended pin shaft (2), and rubber buffer pads (6) are arranged on both sides of the supporting side plate (4).
4. A double-row scraper chain according to claim 1, characterized in that: A plurality of reinforcing ribs (7) are fixed at intervals on the heightened scraper (5).
5. A double-row scraper chain according to claim 4, characterized in that: A transverse reinforcement rod (8) is also fixed between the supporting side plates (4) on both sides of the elevated scraper (5); the transverse reinforcement rod (8) passes through a plurality of reinforcement ribs (7) at the same time, and the transverse reinforcement rod (8) is fixedly connected to the plurality of reinforcement ribs (7).
6. A double-row scraper chain according to claim 4, characterized in that: A long slide groove (9) is provided on one side of the reinforcing rib plate (7) close to the heightened scraper plate (5), a transverse movable plate (10) is slidably arranged in the long slide groove (9), an extension scraper plate (11) is fixed on the transverse movable plate (10), and the extension scraper plate (11) can move relative to the heightened scraper plate (5).
7. A double-row scraper chain according to claim 6, characterized in that: A toothed plate (14) is fixed on the heightened scraper (5), a support shaft (12) is rotatably arranged between any two adjacent reinforcement ribs (7), a driving gear (13) is fixedly sleeved outside the support shaft (12), the driving gear (13) is meshed with the toothed plate (14), and a fixing component (15) for locking the rotation state of the support shaft (12) is arranged on the support shaft (12).
8. A double-row scraper chain according to claim 7, characterized in that: The fixing assembly (15) comprises a threaded sleeve (16) fixed on the reinforcing rib (7) and a positioning plate (17) fixed on an end surface of one end of the supporting shaft (12); The positioning disk (17) is provided with a snowflake slot (19), the threaded sleeve (16) is internally threadedly connected with a threaded plug body (18), and a snowflake block (20) for inserting into the snowflake slot (19) is fixed at the end of the threaded plug body (18).
9. A double-row scraper chain according to claim 8, characterized in that: A limiting slide groove (24) is also provided on one side of the threaded sleeve (16) close to the snowflake clamping groove (19), and the snowflake clamping block (20) is slidably disposed in the limiting slide groove (24); A return spring (22) for pushing the snowflake block (20) out of the snowflake slot (19) is also fixed between the snowflake block (20) and the reinforcing rib (7).