Discharging chute with adjustment function

By designing a discharge pipe with adjustment function, and using the cooperation of the PLC control module, the motor and electric telescopic rod to automatically adjust the discharge position and height, the problems of frequent movements and dust in the existing technology are solved, and a more efficient discharge process and environmental protection requirements are achieved.

CN222714635UActive Publication Date: 2025-04-04SHAN DONG GANG KOU KE JI JI TUAN WEI FANG YOU XIAN GONG SI
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Patent Information

Application Number
CN202421389616.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-18
Publication Date
2025-04-04
Estimated Expiration
2034-06-18

AI Technical Summary

Technical Problem

The existing funnel loading system requires moving the transport vehicle multiple times during the unloading process, and the unloading height must be greater than the height of the truck compartment, which is prone to dust floating problems and exceeds the dust standards required by environmental protection.

Method used

A discharge pipe with adjustment function is designed, and the motor and electric telescopic rod are controlled through the PLC control module to realize automatic adjustment of the main pipe and sleeve, and automatically adjust the discharge position and height.

Benefits of technology

It reduces the number of movements of transport vehicles, reduces the generation of dust, and meets environmental protection requirements.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222714635U_ABST
    Figure CN222714635U_ABST
Patent Text Reader

Abstract

This utility model discloses a discharge chute with adjustable function, including a main pipe. The top end of the main pipe is connected to the bottom of the inner cavity of a funnel via a fixed pipe. The bottom end of the main pipe is provided with a sleeve that is slidably connected to it, and a feeding hopper is installed at the bottom of the sleeve. A slewing bearing is installed between the bottom end of the fixed pipe and the top end of the main pipe. The slewing bearing is bolted between an upper flange and a lower flange. The upper flange is fixed to the outside of the bottom end of the fixed pipe, and the lower flange is fixed to the outside of the top end of the main pipe. The outer wall of the sleeve is connected to the head of a second electric telescopic rod, which is arranged vertically, and the tail end of the second electric telescopic rod is fixedly connected to the outer wall of the main pipe. The discharge chute provided by this utility model can not only automatically adjust the discharge position, reducing the number of times the transport vehicle moves, but also automatically adjust the discharge height, reducing dust generation.
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Description

Technical Field

[0001] The utility model relates to a material discharge chute with an adjustment function, belonging to the technical field of material transportation. Background Art

[0002] At present, the hopper loading system is widely used in port unloading operations. The operation process is to unload the material in the grab bucket into the hopper first. The lower end of the hopper is connected to a discharge chute, and the bottom of the discharge chute has a discharge port. By controlling the opening of the discharge port valve, the material is unloaded into the truck compartment. When the material in the compartment reaches a certain height, the discharge valve is automatically closed.

[0003] However, in actual applications, due to the long carriage, the vehicle needs to be moved several times to coordinate the loading and unloading operations, which is troublesome. In addition, the height of the unloading port must be greater than the height of the truck compartment. During the unloading process, it is very easy to cause dust to float to varying degrees, often exceeding the dust standards required by environmental protection.

[0004] In summary, the prior art obviously has inconveniences and defects in practical use, so it is necessary to improve it. Utility Model Content

[0005] In view of the deficiencies in the background technology, the utility model provides a discharge chute with an adjustment function, which can not only automatically adjust the discharge position to reduce the movement times of the transport vehicle, but also automatically adjust the discharge height to reduce the generation of dust.

[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0007] The discharge chute with an adjustable function comprises a main pipe, the top of which is connected to the bottom of the inner cavity of the funnel through a fixed pipe, the bottom of which is provided with a sleeve slidably connected thereto, and a feeding hopper is installed at the bottom of the sleeve;

[0008] A slewing bearing is installed between the bottom end of the fixed pipe and the top end of the main pipe. The slewing bearing is installed between an upper flange and a lower flange by bolts. The upper flange is fixed to the outer side of the bottom end of the fixed pipe, and the lower flange is fixed to the outer side of the top end of the main pipe.

[0009] The outer wall of the sleeve is connected to the head of the second electric telescopic rod, the second electric telescopic rod is arranged in the vertical direction, and the tail of the second electric telescopic rod is fixedly connected to the outer wall of the main pipe.

[0010] Furthermore, the top of the fixed tube is fixedly connected to the bottom of the funnel, and two fixed tubes are correspondingly arranged at the bottom of each funnel.

[0011] Furthermore, the slewing bearing comprises a rotatably connected supporting inner ring and a supporting outer ring, the supporting inner ring is connected to the upper flange by bolts, and the supporting outer ring is connected to the lower flange by bolts.

[0012] Furthermore, a gear ring is fixedly installed on the outside of the supporting outer ring, the gear ring is meshed and connected with the gear on the motor output shaft, and the motor is fixed to the outside of the fixed tube.

[0013] Furthermore, a gate plate is installed inside the fixed tube, and a side end of the gate plate is connected to the first electric telescopic rod.

[0014] Furthermore, an electric jaw valve is installed in the feeding hopper.

[0015] Furthermore, the motor, the first electric telescopic rod, the second electric telescopic rod and the electric jaw valve are all connected to the PLC control module.

[0016] Furthermore, the bottom end of the fixed pipe is provided with an outer chamfer, and the top end of the main pipe is provided with an inner chamfer.

[0017] Furthermore, the main pipe is composed of an inlet pipe, a middle pipe and an outlet pipe in sequence. The axes of the inlet pipe and the outlet pipe are both arranged in the vertical direction, and the axis of the middle pipe is arranged at an inclination of 45°.

[0018] Furthermore, each sleeve is correspondingly provided with two second electric telescopic rods.

[0019] Compared with the prior art, the utility model has the following advantages after adopting the above technical solution:

[0020] The material in the hopper flows to the fixed pipe, main pipe, casing pipe and feeding hopper in sequence, and finally is discharged to the transport vehicle through the feeding hopper;

[0021] During the unloading process, the PLC control module can control the motor to start. The motor drives the main pipe, casing and feeding hopper to rotate along the slewing bearing through gear transmission, thereby automatically adjusting the unloading position and reducing the number of times the transport vehicle moves.

[0022] During the unloading process, the PLC control module can control the movement of the second electric telescopic rod, and the second electric telescopic rod can drive the casing to rise and fall, thereby automatically adjusting the unloading height and reducing the generation of dust.

[0023] The utility model is described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of the utility model;

[0025] Figure 2 It is the installation diagram of the slewing bearing;

[0026] Figure 3 It is a schematic diagram of the installation of the casing.

[0027] In the figure, 1-main pipe, 2-fixed pipe, 3-funnel, 4-slewing bearing, 5-casing, 6-feeding hopper, 7-motor, 8-first electric telescopic rod, 9-gate, 10-second electric telescopic rod, 11-gear ring, 12-upper flange, 13-lower flange, 14-electric jaw valve. DETAILED DESCRIPTION

[0028] In order to have a clearer understanding of the technical features, purposes and effects of the utility model, the specific implementation methods of the utility model are now described with reference to the accompanying drawings.

[0029] like Figure 1-Figure 3 As shown together, the utility model provides a discharge chute with an adjustment function, including a main pipe 1, the top of which is connected to the bottom of an inner cavity of a funnel 3 through a fixed pipe 2, the bottom of the main pipe 1 is provided with a sleeve 5 slidably connected thereto, and a feeding hopper 6 is installed at the bottom of the sleeve 5.

[0030] The top of the fixed tube 2 is fixedly connected to the bottom of the funnel 3 , and two fixed tubes 2 are correspondingly arranged at the bottom of each funnel 3 .

[0031] A slewing bearing 4 is installed between the bottom end of the fixed pipe 2 and the top end of the main pipe 1. The slewing bearing 4 is installed between an upper flange 12 and a lower flange 13 by bolts. The upper flange 12 is fixedly connected to the outer side of the bottom end of the fixed pipe 2, and the lower flange 13 is fixedly connected to the outer side of the top end of the main pipe 1.

[0032] The slewing bearing 4 comprises a supporting inner ring and a supporting outer ring which are rotatably connected. The supporting inner ring is connected to the upper flange 12 by bolts, and the supporting outer ring is connected to the lower flange 13 by bolts.

[0033] The outer part of the support outer ring is fixedly mounted with a gear ring 11, which is meshed with the gear on the output shaft of the motor 7, and the motor 7 is fixed to the outside of the fixed pipe 2. The motor 7 drives the main pipe 1 to rotate along the slewing bearing 4 at a certain angle through gear transmission, thereby adjusting the discharge position.

[0034] The bottom end of the fixed pipe 2 is provided with an outer chamfer, and the top end of the main pipe 1 is provided with an inner chamfer. The inner and outer chamfers cooperate with each other to play a protective function, which can effectively prevent the material from damaging the slewing bearing 4.

[0035] A gate plate 9 is installed inside the fixed tube 2 , and a side end of the gate plate 9 is connected to a first electric telescopic rod 8 , and the first electric telescopic rod 8 drives the gate plate 9 to move in the lateral direction.

[0036] The main pipe 1 is composed of an inlet pipe, a middle pipe and an outlet pipe in sequence. The axes of the inlet pipe and the outlet pipe are arranged in a vertical direction, and the axis of the middle pipe is arranged at an angle of 45 degrees.

[0037] The outer wall of the sleeve 5 is connected to the head of the second electric telescopic rod 10 . The second electric telescopic rod 10 is arranged in the vertical direction. The tail of the second electric telescopic rod 10 is fixedly connected to the outer wall of the main pipe 1 .

[0038] Each sleeve 5 is correspondingly provided with two second electric telescopic rods 10, and the second electric telescopic rods 10 drive the sleeve 5 to rise and fall, so as to fine-tune the unloading height.

[0039] An electric jaw valve 14 is installed in the feeding hopper 6 .

[0040] The motor 7, the first electric telescopic rod 8, the second electric telescopic rod 10 and the electric jaw valve 14 are all connected to the PLC control module.

[0041] The specific working principle of this utility model:

[0042] When discharging, the PLC control module controls the first electric telescopic rod 8 to retract, controls the electric jaw valve 14 to open, and the material in the funnel 3 flows to the fixed pipe 2, the main pipe 1, the sleeve 5 and the feeding hopper 6 in turn, and finally discharges to the transport vehicle through the feeding hopper 6. During the unloading process, the PLC control module can control the motor 7 to start, and the motor 7 drives the main pipe 1, the sleeve 5 and the feeding hopper 6 to rotate along the slewing bearing 4 through gear transmission, thereby automatically adjusting the unloading position and reducing the number of movements of the transport vehicle. During the unloading process, the PLC control module can control the movement of the second electric telescopic rod 10, and the second electric telescopic rod 10 can drive the sleeve 5 to rise and fall, thereby automatically adjusting the unloading height and reducing the generation of dust.

[0043] The above is an example of the best implementation of the utility model, and the parts not described in detail are common knowledge of ordinary technicians in this field. The protection scope of the utility model is based on the content of the claims, and any equivalent transformation based on the technical inspiration of the utility model is also within the protection scope of the utility model.

Claims

1. The discharge chute with adjustment function is characterized by: It comprises a main pipe (1), the top of which is connected to the bottom of the inner cavity of the funnel (3) through a fixed pipe (2), the bottom of which is provided with a sleeve (5) slidably connected thereto, and a feeding hopper (6) is installed at the bottom of the sleeve (5); A slewing bearing (4) is installed between the bottom end of the fixed pipe (2) and the top end of the main pipe (1), and the slewing bearing (4) is installed between an upper flange (12) and a lower flange (13) by means of bolts, the upper flange (12) is fixedly connected to the outer side of the bottom end of the fixed pipe (2), and the lower flange (13) is fixedly connected to the outer side of the top end of the main pipe (1); The outer wall of the sleeve (5) is connected to the head of the second electric telescopic rod (10); the second electric telescopic rod (10) is arranged in a vertical direction; and the tail of the second electric telescopic rod (10) is fixedly connected to the outer wall of the main pipe (1).

2. The discharge chute with adjustment function as claimed in claim 1, characterized in that: The top end of the fixed tube (2) is fixedly connected to the bottom of the funnel (3), and two fixed tubes (2) are correspondingly arranged at the bottom of each funnel (3).

3. The discharge chute with adjustment function as claimed in claim 1, characterized in that: The slewing bearing (4) comprises a rotatably connected inner ring and an outer ring, the inner ring being connected to an upper flange (12) by bolts, and the outer ring being connected to a lower flange (13) by bolts.

4. The discharge chute with adjustment function as claimed in claim 3, characterized in that: A gear ring (11) is fixedly mounted on the outside of the supporting outer ring, the gear ring (11) is meshingly connected with a gear on an output shaft of the motor (7), and the motor (7) is fixedly connected to the outside of the fixed tube (2).

5. The discharge chute with adjustment function as claimed in claim 4, characterized in that: A gate plate (9) is installed inside the fixed tube (2), and a side end of the gate plate (9) is connected to the first electric telescopic rod (8).

6. The discharge chute with adjustment function as claimed in claim 5, characterized in that: An electric jaw valve (14) is installed in the feed hopper (6).

7. The discharge chute with adjustment function as claimed in claim 6, characterized in that: The motor (7), the first electric telescopic rod (8), the second electric telescopic rod (10), and the electric jaw valve (14) are all connected to a PLC control module.

8. The discharge chute with adjustment function as claimed in claim 1, characterized in that: The bottom end of the fixed pipe (2) is provided with an outer chamfer, and the top end of the main pipe (1) is provided with an inner chamfer.

9. The discharge chute with adjustment function as claimed in claim 1, characterized in that: The main pipe (1) is composed of an inlet pipe, a middle pipe and an outlet pipe in sequence. The axes of the inlet pipe and the outlet pipe are arranged in a vertical direction, and the axis of the middle pipe is arranged at an angle of 45°.

10. The discharge chute with adjustment function as claimed in claim 1, characterized in that: Each sleeve (5) is correspondingly provided with two second electric telescopic rods (10).