Automatic loading equipment
By designing automated loading equipment and using sliding table mechanisms and telescopic tube components to achieve automated loading, the problems of low loading accuracy and efficiency in the prior art are solved, and loading efficiency and adaptability are improved.
Patent Information
- Application Number
- CN202421553839.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-07-03
AI Technical Summary
In the prior art, the loading process of powder and grain requires precise parking and conveyor belt adjustment, resulting in high technical requirements for drivers, time-consuming and low loading efficiency.
An automated loading equipment is designed, including a base, gantry, silo, hopper and telescopic tube assembly. The position of the hopper and the height of the telescopic tube assembly are adjusted through the sliding platform mechanism to realize automatic loading.
It reduces the requirements for truck parking accuracy, reduces the truck parking time, improves loading efficiency, and is adapted to trucks of different heights to prevent materials from being blown away by the wind.
Smart Images

Figure CN222714637U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic loading, in particular to automatic loading equipment. Background Art
[0002] For powder and grain, in order to ensure the stability of materials during transportation, tank trucks are usually used for transportation. The loading port of the tank truck is much smaller than the open area on the upper side of a conventional van. In the prior art, loading is mainly carried out through a conveyor belt. When loading, the tank truck needs to be parked accurately to ensure that the loading port of the tank truck corresponds to the conveyor belt. This has high requirements for driving skills, and the driver is also very time-consuming in the process of constantly adjusting the position of the truck.
[0003] In addition, for trucks of different heights, in order to prevent the materials from being blown away by the wind during the natural fall, it is necessary to adjust the conveyor belt and reduce the distance between the conveyor belt and the loading port of the tank truck. The process of adjusting the conveyor belt is cumbersome, wastes time, and affects loading efficiency. Utility Model Content
[0004] The purpose of the present invention is to provide an automated loading device in order to solve the above-mentioned problems, as described below.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] The utility model provides an automated loading device, comprising a base, a gantry is provided on the base, a silo is provided on the gantry, a hopper is provided at a discharge port at the bottom of the silo, and a slide mechanism is provided on the gantry for horizontally adjusting the position of the hopper;
[0007] The bottom of the hopper is connected to a telescopic pipe assembly with adjustable length.
[0008] By using the above-mentioned automated loading equipment, the truck is driven under the hopper, the position of the hopper is adjusted by the slide mechanism so that the hopper is accurately aligned with the loading port of the truck, and then the telescopic tube assembly is controlled to extend so that the telescopic tube assembly extends into the cargo tank of the truck, and then the electric valve is opened to accurately fill the material into the cargo tank of the truck.
[0009] Preferably, the telescopic tube assembly includes a fixed tube, which is vertically arranged at the bottom of the hopper, a movable tube is slidably arranged on the surface of the fixed tube, and a movable assembly is arranged on the fixed tube for driving the movable tube to move along the length direction of the fixed tube.
[0010] Preferably, the moving component includes a frame, the frame is fixedly arranged on a fixed tube, a sliding rod is vertically arranged on the frame, a screw is vertically rotatably arranged on the frame, a motor 1 is arranged on the frame, the output shaft of the motor 1 is fixed to the end of the screw, a connecting block is slidably arranged on the sliding rod, and the connecting block is fixed to the movable tube, a connecting plate is threadedly connected to the surface of the screw, and the connecting plate is fixed to the movable tube.
[0011] Preferably, a dust suction assembly is provided on the gantry to absorb dust generated at the lower end of the movable pipe during material discharge.
[0012] Preferably, the dust suction assembly comprises a dust collector and a conical mouth, the dust collector is arranged on the gantry, the conical mouth is arranged at the lower end of the movable tube, and the dust suction port of the dust collector is connected to the conical mouth through a hose.
[0013] Preferably, a baffle is horizontally arranged at the discharge port at the lower end of the hopper, and the bottom of the baffle is in contact with the upper side of the hopper.
[0014] Preferably, the slide mechanism includes a first moving component and a second moving component, the first moving component is arranged on the gantry, and is used to drive the second moving component to move along the X-axis, and the second moving component is provided with a hopper, and is used to drive the hopper to move along the Y-axis.
[0015] Preferably, the first moving component includes a fixed frame 1, which is fixedly arranged on the gantry, and the second moving component includes a fixed frame 2, which is arranged above the fixed frame 1, and two guide rods 1 and a rack 1 are horizontally arranged on the fixed frame 1, and the guide rod 1 is parallel to the rack 1, a sliding sleeve 1 is slidably arranged on the guide rod 1, and the sliding sleeve 1 is fixed on the fixed frame 2, a rotating shaft 1 is rotatably arranged at the bottom of the fixed frame 2, two gears 1 are arranged on the rotating shaft 1, and the two gears 1 are respectively meshed with the two racks 1, and a motor 2 is arranged on the fixed frame 2 for rotating the rotating shaft 1.
[0016] Preferably, two racks 2 and guide rod 2 are arranged in parallel on the fixed frame 2, a sleeve 2 is slidably arranged on the surface of the guide rod 2, and a mounting seat is fixedly arranged between the two sleeves 2, a hopper is arranged on the mounting seat, a rotating shaft 2 is rotatably arranged on the mounting seat, two gears 2 are arranged on the rotating shaft 2, and the two gears 2 are respectively meshed with the two racks 2, and a motor 3 is arranged on the mounting seat for rotating the rotating shaft 2.
[0017] The beneficial effects are:
[0018] The position of the hopper is adjusted by the sliding mechanism so that the hopper can be accurately aligned with the loading port of the truck, thereby reducing the requirements for the parking accuracy of the truck. The driver is no longer required to adjust the parking position, which can greatly reduce the time required for parking the truck. At the same time, the telescopic tube assembly is extended into the cargo tank of the truck, so that the material can be accurately filled into the cargo tank of the truck. Loading will not be disturbed by side winds, and it can adapt to trucks of different heights to improve loading efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 This is a front view structural diagram of the utility model;
[0021] Figure 2 It is a schematic diagram of the three-dimensional structure of the base of the utility model;
[0022] Figure 3 This is a front view structural diagram of the slide mechanism of the utility model;
[0023] Figure 4 This is a schematic diagram of the three-dimensional structure of the telescopic tube assembly of the utility model;
[0024] Figure 5 It is a three-dimensional structural schematic diagram of the slide mechanism of the utility model.
[0025] The following are the descriptions of the reference numerals:
[0026] 1. Base; 2. Floor scale; 3. Gate; 4. Gantry; 5. Silo; 6. Electric valve; 7. Baffle; 8. Hopper; 9. Telescopic pipe assembly; 10. Slide mechanism; 11. Dust collection assembly; 12. Dust collector; 13. Hose; 14. Conical mouth; 15. Movable pipe; 16. Fixed pipe; 17. Moving assembly; 18. Frame; 19. Sliding rod; 20. Connecting block; 21. Lead screw; 22. Connecting plate; 2 3. Motor 1; 24. First moving assembly; 25. Second moving assembly; 26. Fixed frame 1; 27. Rack 1; 28. Guide rod 1; 29. Sleeve 1; 30. Fixed plate 1; 31. Gear 1; 32. Motor 2; 33. Fixed frame 2; 34. Rack 2; 35. Guide rod 2; 36. Mounting seat; 37. Sleeve 2; 38. Rotating shaft 1; 39. Motor 3; 40. Gear 2; 41. Rotating shaft 2. DETAILED DESCRIPTION
[0027] In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be described in detail below. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other implementation methods obtained by ordinary technicians in this field without creative work belong to the scope of protection of the utility model.
[0028] See also Figure 1-Figure 5 As shown, the utility model provides an automated loading device, including a base 1, a gantry 4 is arranged on the base 1, a silo 5 is arranged on the gantry 4, a hopper 8 is arranged at the discharge port at the bottom of the silo 5, and a slide mechanism 10 is arranged on the gantry 4 for horizontally adjusting the position of the hopper 8;
[0029] The bottom of the hopper 8 is connected to a telescopic pipe assembly 9 whose length can be adjusted;
[0030] A floor scale 2 is provided on the base 1 for measuring the material loading amount. Barrier gates 3 are provided on both sides of the base 1. The barrier gates 3 are electrically connected to the outside of the barrier gates 3 for transmitting license plate number information to the barrier gates 3 so as to control the opening and closing of the barrier gates 3. The barrier gates 3 are prior art in this field and will not be described in detail here.
[0031] As an optional embodiment, the telescopic tube assembly 9 includes a fixed tube 16, which is vertically arranged at the bottom of the hopper 8, and a movable tube 15 is slidably arranged on the surface of the fixed tube 16, and a moving assembly 17 is arranged on the fixed tube 16 to drive the movable tube 15 to move along the length direction of the fixed tube 16;
[0032] The movable tube 15 is moved by the movable assembly 17, so that the height of the movable tube 15 can be adjusted, so that the device can adapt to trucks of different heights. By moving the movable tube 15 into the storage tank of the truck, the problem of materials being blown away by the wind and causing material spillage can be avoided.
[0033] The moving assembly 17 includes a frame 18, which is fixedly arranged on the fixed tube 16, a slide bar 19 is vertically arranged on the frame 18, a lead screw 21 is vertically rotatably arranged on the frame 18, a motor 23 is arranged on the frame 18, the output shaft of the motor 23 is fixed to the end of the lead screw 21, a connecting block 20 is slidably arranged on the slide bar 19, and the connecting block 20 is fixed to the movable tube 15, a connecting plate 22 is threadedly connected to the surface of the lead screw 21, and the connecting plate 22 is fixed to the movable tube 15;
[0034] The motor 23 rotates the lead screw 21 , and the cooperation between the lead screw 21 , the slide bar 19 , the connecting block 20 and the connecting plate 22 can drive the movable tube 15 to move along the fixed tube 16 .
[0035] A dust collecting assembly 11 is provided on the gantry 4 for absorbing dust generated at the lower end of the movable pipe 15 during material discharge.
[0036] The dust collection assembly 11 includes a dust collector 12 and a conical port 14. The dust collector 12 is arranged on the gantry 4, and the conical port 14 is arranged at the lower end of the movable pipe 15. The dust collection port of the dust collector 12 is connected to the conical port 14 through a hose 13.
[0037] The vacuum cleaner 12 cooperates with the hose 13 to absorb dust at the lower end of the movable tube 15. The conical mouth 14 is larger than the movable tube 15, so that a cavity can be generated, and the cavity will not be filled with materials. The cavity is used to concentrate dust, thereby facilitating dust absorption. A filter net is provided at the end of the hose 13 to prevent materials from being sucked into the hose 13.
[0038] A baffle 7 is horizontally arranged at the discharge port at the lower end of the hopper 8, and the bottom of the baffle 7 is in contact with the upper side of the hopper 8. The baffle 7 is used to cover the upper side of the hopper 8 to avoid dust generation at the hopper 8.
[0039] The slide mechanism 10 includes a first moving component 24 and a second moving component 25. The first moving component 24 is arranged on the gantry 4, and is used to drive the second moving component 25 to move along the X-axis. The second moving component 25 is provided with a hopper 8, and is used to drive the hopper 8 to move along the Y-axis. The first moving component 24 cooperates with the second moving component 25 to accurately move the hopper 8 to any point within the movable range of the device.
[0040] The first moving assembly 24 includes a fixed frame 26, which is fixedly arranged on the gantry 4. The second moving assembly 25 includes a fixed frame 23, which is arranged above the fixed frame 23. Two guide rods 28 and a rack 27 are horizontally arranged on the fixed frame 23, and the guide rod 28 is parallel to the rack 27. A sliding sleeve 29 is slidably arranged on the guide rod 28, and the sliding sleeve 29 is fixed on the fixed frame 23. A rotating shaft 38 is rotatably arranged at the bottom of the fixed frame 23, and two gears 31 are arranged on the rotating shaft 38, and the two gears 31 are respectively meshed with the two racks 27. A motor 232 is arranged on the fixed frame 23 for rotating the rotating shaft 38;
[0041] The motor 2 32 rotates the shaft 1 38 , and the shaft 1 38 rotates the gear 1 31 . The gear 1 31 , the rack 1 27 , the guide rod 1 28 and the sleeve 1 29 cooperate to drive the fixed frame 2 33 to move.
[0042] Two racks 2 34 and a guide rod 2 35 are arranged in parallel on the fixing frame 2 33, a sleeve 2 37 is slidably arranged on the surface of the guide rod 2 35, and a mounting seat 36 is fixedly arranged between the two sleeves 2 37, a hopper 8 is arranged on the mounting seat 36, a rotating shaft 2 41 is rotatably arranged on the mounting seat 36, two gears 2 40 are arranged on the rotating shaft 41, and the two gears 2 40 are respectively meshed with the two racks 2 34, and a motor 39 is arranged on the mounting seat 36 for rotating the rotating shaft 2 41;
[0043] The motor 39 rotates the second shaft 41, and the second shaft gear 40 is rotated by the second shaft 41. The second gear 40 cooperates with the second rack 34, the second guide rod 35 and the second sleeve 37 to move the mounting seat 36;
[0044] By moving the hopper 8 and the telescopic tube assembly 9 through the slide mechanism 10, the telescopic tube assembly 9 can be accurately aligned with the cargo tank of the truck, thereby reducing the requirements for the parking accuracy of the truck. Even if the parking position of the truck is not accurate enough, the telescopic tube assembly 9 can be moved to the loading port of the truck through the slide mechanism 10.
[0045] By adopting the above structure, the truck is driven under the hopper 8, and the position of the hopper 8 is adjusted by the slide mechanism 10 so that the hopper 8 is accurately aligned with the loading port of the truck. Then, the telescopic tube assembly 9 is controlled to extend so that the telescopic tube assembly 9 extends into the cargo tank of the truck. Then, the electric valve 6 is opened to accurately fill the material into the cargo tank of the truck.
[0046] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed by the utility model, which should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope of the claims.
Claims
1. An automated loading equipment, characterized in that: The invention comprises a base (1), a gantry (4) is arranged on the base (1), a silo (5) is arranged on the gantry (4), a hopper (8) is arranged at a discharge port at the bottom of the silo (5), and a slide mechanism (10) is arranged on the gantry (4) for horizontally adjusting the position of the hopper (8); The bottom of the hopper (8) is connected to a telescopic pipe assembly (9) with adjustable length.
2. The automated loading equipment according to claim 1, characterized in that: The telescopic tube assembly (9) comprises a fixed tube (16) which is vertically arranged at the bottom of the hopper (8). A movable tube (15) is slidably arranged on the surface of the fixed tube (16). A moving assembly (17) is arranged on the fixed tube (16) for driving the movable tube (15) to move along the length direction of the fixed tube (16).
3. The automated loading equipment according to claim 2, characterized in that: The moving assembly (17) comprises a frame (18), wherein the frame (18) is fixedly arranged on the fixed tube (16), a sliding rod (19) is vertically arranged on the frame (18), a lead screw (21) is vertically rotatably arranged on the frame (18), a motor (23) is arranged on the frame (18), an output shaft of the motor (23) is fixed to the end of the lead screw (21), a connecting block (20) is slidably arranged on the sliding rod (19), and the connecting block (20) is fixed to the movable tube (15), a connecting plate (22) is threadedly connected to the surface of the lead screw (21), and the connecting plate (22) is fixed to the movable tube (15).
4. The automated loading equipment according to claim 3, characterized in that: The gantry (4) is provided with a dust collecting assembly (11) for absorbing dust generated at the lower end of the movable pipe (15) during material discharge.
5. The automated loading equipment according to claim 4, characterized in that: The dust collection assembly (11) comprises a dust collector (12) and a conical mouth (14); the dust collector (12) is arranged on a gantry (4); the conical mouth (14) is arranged at the lower end of a movable pipe (15); and the dust collection port of the dust collector (12) is connected to the conical mouth (14) via a hose (13).
6. The automated loading equipment according to claim 1, characterized in that: A baffle (7) is horizontally arranged at the discharge port at the lower end of the hopper (8), and the bottom of the baffle (7) is in contact with the upper side of the hopper (8).
7. The automated loading equipment according to claim 1, characterized in that: The slide mechanism (10) comprises a first moving assembly (24) and a second moving assembly (25); the first moving assembly (24) is arranged on the gantry (4) and is used to drive the second moving assembly (25) to move along the X-axis; the second moving assembly (25) is provided with a hopper (8) and is used to drive the hopper (8) to move along the Y-axis.
8. The automated loading equipment according to claim 7, characterized in that: The first moving assembly (24) comprises a fixed frame (26), wherein the fixed frame (26) is fixedly arranged on the gantry frame (4); the second moving assembly (25) comprises a fixed frame (33), wherein the fixed frame (33) is arranged above the fixed frame (26); two guide rods (28) and a rack (27) are horizontally arranged on the fixed frame (26), and the guide rods (28) are parallel to the rack (27); a sliding sleeve (29) is slidably arranged on the guide rods (28), and the sliding sleeve (29) is fixed on the fixed frame (33); a rotating shaft (38) is rotatably arranged at the bottom of the fixed frame (33); two gears (31) are arranged on the rotating shaft (38), and the two gears (31) are respectively meshed with the two racks (27); a motor (32) is arranged on the fixed frame (33) for rotating the rotating shaft (38).
9. The automated loading equipment according to claim 8, characterized in that: Two racks (34) and a guide rod (35) are arranged in parallel on the fixed frame (33); a sliding sleeve (37) is slidably arranged on the surface of the guide rod (35); a mounting seat (36) is fixedly arranged between the two sliding sleeves (37); a hopper (8) is arranged on the mounting seat (36); a rotating shaft (41) is rotatably arranged on the mounting seat (36); two gears (40) are arranged on the rotating shaft (41); the two gears (40) are respectively meshed with the two racks (34); a motor (39) is arranged on the mounting seat (36) for rotating the rotating shaft (41).