Water purification plant functional pool crossing pipeline self-lifting type rapid construction bracket device

By designing the water purification plant functional pool through pipeline self-lifting rapid construction bracket device, the problem of existing brackets being unable to be lifted and lowered is solved, and pipeline construction and rapid construction are realized that adapted to different heights are achieved, and construction quality and efficiency are improved.

CN222717651UActive Publication Date: 2025-04-04THE FIRST CONSTR ENG COMPANY LTD OF CHINA CONSTR SECOND ENG BUREAU +1
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Patent Information

Application Number
CN202421071066.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-04-04
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

The existing pipeline construction and transportation adjustable bracket cannot be lifted and lowered, and cannot meet the requirements of the high height of the pool wall of the water purification plant for the formwork project and its support system, resulting in the low practicality of the bracket.

Method used

A self-lifting rapid construction bracket device for crossing pipelines of the water purification plant was designed, including a bracket mechanism and a lifting mechanism. The bracket mechanism includes a steel pipe base, a mounting shell, a top bracket bracket, a lifting plate, a pipe positioning bracket and a pipe rolling bracket. The lifting mechanism realizes the lifting of the bracket through a motor, a rotating shaft, bevel gear and a threaded rod.

Benefits of technology

The lifting mechanism is used to lift the bracket, adapt to the construction of crossing pipelines at different heights, and the adjustment, fixation, overall lifting and parallel insertion of the pool walls of the pipeline are achieved, improving the speed and quality of construction.

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Abstract

The utility model relates to a water purification plant functional pool crossing pipeline self-lifting type rapid construction bracket device, which belongs to the technical field of construction bracket equipment, and comprises a base, a bracket mechanism is arranged above the base, a lifting mechanism is arranged above the base, the bracket mechanism comprises a steel pipe base, and the steel pipe base is connected with the lifting mechanism. The bottom of the steel pipe base is fixedly connected with the top of the base, a mounting shell is fixedly mounted at the top of the steel pipe base, a jacking support is fixedly mounted at the top of the mounting shell, a lifting plate is fixedly mounted at the top of the jacking support, and a pipeline positioning support is slidably mounted at the top of the lifting plate. According to the self-lifting type rapid construction bracket device for the crossing pipeline of the functional pool of the water purification plant, by arranging the lifting mechanism, the effect of driving the construction bracket to ascend and descend is achieved so as to adapt to crossing pipeline construction at different heights on a pool body, and operation such as adjustment and fixation of the spatial position of the pipeline, overall lifting of the pipeline and parallel insertion of the pipeline into the pool wall is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of construction bracket equipment, in particular to a self-lifting rapid construction bracket device for a functional pool of a water purification plant crossing a pipeline. Background Art

[0002] The construction of a water treatment plant involves many different disciplines, such as civil engineering, process pipeline installation, and equipment installation, among which there are many interleaved operations. In order to complete the project on schedule with guaranteed quality and quantity, it is necessary to do a good job of cross-coordination between various disciplines and processes. At present, the research and application of functional pools in water treatment plants in China are mainly aimed at the site selection of plant areas and water purification processes under different geological conditions, and are mainly biased towards early engineering design. There is less research on the complex structural construction technology of each functional pool in a water treatment plant. The construction space of the functional pool in a water treatment plant is small, with dense pipelines and numerous and complex pipeline accessories, making the construction difficult.

[0003] According to the patent with announcement number CN218537639U, an adjustable bracket for pipeline construction and transportation is proposed. The adjustable bracket for pipeline construction and transportation is used in conjunction with a connecting block, a first sliding block, a first sliding groove, a bidirectional screw, a bearing and a turntable. Rotating the turntable can drive the bidirectional screw to rotate, and the rotation of the bidirectional screw can drive the limit bracket to move horizontally through the connecting block. In this way, the distance between the two limit brackets can be adjusted, so that it can be used to place pipelines with larger diameters, thereby making the device more adaptable.

[0004] However, the adjustable bracket for pipeline construction and transportation cannot be raised or lowered, and the wall height of the functional pool is high, which places high requirements on the formwork engineering and its supporting system, making the bracket not practical and not meeting the needs of users. Therefore, a self-lifting rapid construction bracket device for the functional pool of a water purification plant crossing the pipeline is proposed to solve the above problems. Utility Model Content

[0005] In view of the shortcomings of the prior art, the utility model provides a self-lifting rapid construction bracket device for a functional pool of a water purification plant crossing a pipeline, which has the advantage of lifting the bracket and solves the problem that the adjustable bracket for pipeline construction and transportation cannot be lifted, and the functional pool wall is high, which places high requirements on the formwork project and its supporting system, resulting in the bracket being of low practicality and failing to meet the user's needs.

[0006] To achieve the above purpose, the utility model provides the following technical solutions: a self-lifting rapid construction bracket device for a functional pool of a water purification plant crossing a pipeline, comprising a base, a bracket mechanism is arranged above the base, and a lifting mechanism is arranged above the base;

[0007] The bracket mechanism includes a steel pipe base, the bottom of the steel pipe base is fixedly connected to the top of the base, a mounting shell is fixedly installed on the top of the steel pipe base, a top supporting bracket is fixedly installed on the top of the mounting shell, a lifting plate is fixedly installed on the top of the top supporting bracket, a pipeline positioning bracket is slidably installed on the top of the lifting plate, a pipeline rolling bracket is rotatably installed inside the pipeline positioning bracket, and the top of the pipeline rolling bracket is tightly fitted with a pool-penetrating pipeline.

[0008] Furthermore, the lifting mechanism includes a motor, the bottom of the motor is fixedly connected to the inner top wall of the mounting shell, the output shaft of the motor is fixedly connected to two rotating shafts through a coupling, and vertical bevel gears are fixedly installed on the outer surfaces of the two rotating shafts.

[0009] Furthermore, the steel pipe base is constructed by steel pipes of different lengths, and an infrared positioning device is fixedly installed on the right side of the pipeline positioning bracket.

[0010] Furthermore, two lifting shells are fixedly installed on the top of the installation shell, and a lifting cylinder with one end penetrating and extending to the outside thereof is slidably installed inside the two lifting shells.

[0011] Furthermore, the top of the lifting cylinder is fixedly connected to the bottom of the lifting plate, and limit blocks are fixedly installed on both the left and right sides of the lifting cylinder.

[0012] Furthermore, the left and right side walls of the inner cavity of the lifting shell are both provided with limiting grooves, and the inner surfaces of the two limiting grooves are respectively slidably connected to the outer surfaces of the two limiting blocks.

[0013] Furthermore, two threaded rods are rotatably mounted inside the mounting shell, and outer surfaces of the two threaded rods are respectively connected to the inner threads of the two lifting cylinders.

[0014] Furthermore, transverse bevel gears are fixedly mounted on the outer surfaces of the two threaded rods, and the outer surfaces of the two transverse bevel gears are respectively meshed with the outer surfaces of the two vertical bevel gears.

[0015] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0016] The self-lifting rapid construction bracket device for the crossing pipe of the functional pool of the water purification plant is equipped with a lifting mechanism to drive the construction bracket to rise and fall, so as to adapt to the construction of crossing pipes at different heights on the pool body, and realize the adjustment and fixation of the spatial position of the pipe, the overall lifting of the pipe and the parallel insertion of the pipe into the pool wall. By setting up the bracket mechanism, the purpose of realizing the rolling welding construction of the pipes on both sides is achieved, which occupies a small construction space and has a fast construction speed, ensuring the construction quality of the joint between the pipe and the pool wall while realizing rapid construction. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 The utility model structure Figure 1 Right view of;

[0019] Figure 3 It is a three-dimensional diagram of the installation shell of the structure of the utility model.

[0020] In the figure: 1. base; 2. bracket mechanism; 201. steel pipe base; 202. mounting shell; 203. top support bracket; 204. lifting plate; 205. pipeline positioning bracket; 206. pipeline rolling bracket; 207. pipeline passing through the pool body; 3. lifting mechanism; 301. motor; 302. rotating shaft; 303. vertical bevel gear; 304. lifting shell; 305. lifting cylinder; 306. limit block; 307. threaded rod; 308. horizontal bevel gear. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] See also Figure 1-3 In this embodiment, a self-lifting rapid construction bracket device for a functional pool of a water purification plant crossing a pipeline includes a base 1, a bracket mechanism 2 is arranged above the base 1, a lifting mechanism 3 is arranged above the base 1, the bracket mechanism 2 includes a steel pipe base 201, the bottom of the steel pipe base 201 is fixedly connected to the top of the base 1, a mounting shell 202 is fixedly installed on the top of the steel pipe base 201, and a top supporting bracket 203 is fixedly installed on the top of the mounting shell 202.

[0023] Among them, a lifting plate 204 is fixedly installed on the top of the top supporting bracket 203, and the lifting plate 204 is used to realize the overall lifting of the pipe 207 passing through the pool body. A pipe positioning bracket 205 is slidably installed on the top of the lifting plate 204, and the spatial position of the pipe 207 passing through the pool body is adjusted by the pipe positioning bracket 205. The steel pipe base 201 is constructed by steel pipes of different lengths. An infrared positioning device is fixedly installed on the right side of the pipe positioning bracket 205, and the insertion position of the pipe passing through the pool body is accurately located by the infrared positioning device. A pipe rolling bracket 206 is rotatably installed inside the pipe positioning bracket 205, and the top of the pipe rolling bracket 206 is tightly fitted with the pipe 207 passing through the pool body, and the pipe 207 passing through the pool body is fixed by the pipe rolling bracket 206.

[0024] Specifically, the pipe 207 passing through the pool body is fixed by a pipe rolling bracket 206, the spatial position of the pipe 207 passing through the pool body is adjusted by a pipe positioning bracket 205, the overall lifting of the pipe 207 passing through the pool body is achieved by a lifting plate 204, the pipe 207 passing through the pool body is inserted into the pool wall structure by moving the pipe positioning bracket 205, and the pipe rolling welding on both sides is achieved by a pipe rolling bracket 206, thereby reducing the influence of processes such as steel bars, formwork, and pouring concrete on the position accuracy of reserved holes, ensuring the construction quality of the junction between the pipe and the pool wall while achieving rapid construction.

[0025] In this embodiment, the lifting mechanism 3 includes a motor 301, the bottom of the motor 301 is fixedly connected to the inner top wall of the mounting shell 202, the output shaft of the motor 301 is fixedly connected to two rotating shafts 302 through a coupling, and the outer surfaces of the two rotating shafts 302 are fixedly installed with vertical bevel gears 303, and the motor 301 drives the two rotating shafts 302 and the two vertical bevel gears 303 to rotate.

[0026] Among them, two lifting shells 304 are fixedly installed on the top of the mounting shell 202, and a lifting cylinder 305 with one end penetrating and extending to the outside thereof is slidably installed inside the two lifting shells 304, and the top of the lifting cylinder 305 is fixedly connected to the bottom of the lifting plate 204, and limiting blocks 306 are fixedly installed on the left and right sides of the lifting cylinder 305. Limiting grooves are provided on the left and right side walls of the inner cavity of the lifting shell 304, and the inner surfaces of the two limiting grooves are respectively slidably connected to the outer surfaces of the two limiting blocks 306, and the two lifting cylinders 305 are lifted and lowered inside the lifting shell 304 through the limiting blocks 306.

[0027] Among them, two threaded rods 307 are rotatably installed inside the mounting shell 202, and the outer surfaces of the two threaded rods 307 are respectively connected to the internal threads of the two lifting cylinders 305, and the outer surfaces of the two threaded rods 307 are fixedly installed with transverse bevel gears 308. The outer surfaces of the two transverse bevel gears 308 are respectively meshed with the outer surfaces of the two vertical bevel gears 303, and the two vertical bevel gears 303 drive the two threaded rods 307 to rotate through the two transverse bevel gears 308.

[0028] Specifically, when the crossing pipe of the functional pool of the water purification plant is rapidly constructed, the crossing pipe is moved to the pipe rolling bracket 206, and the insertion position of the crossing pipe of the pool body is accurately located by infrared positioning equipment, and the motor 301 is started to drive the two rotating shafts 302 and the two vertical bevel gears 303 to rotate. The two vertical bevel gears 303 drive the two threaded rods 307 to rotate through the two horizontal bevel gears 308. The two threaded rods 307 drive the two lifting cylinders 305 to lift and lower inside the lifting shell 304 through the limit blocks 306 to adapt to the construction of crossing pipes at different heights on the pool body, so as to realize the adjustment and fixation of the spatial position of the pipeline, the overall lifting of the pipeline and the parallel insertion of the pipeline into the pool wall.

[0029] The working principle of the above embodiment is:

[0030] (1) When the crossing pipe of the functional pool of the water treatment plant is rapidly constructed, the crossing pipe is moved to the pipe rolling bracket 206, and the insertion position of the pool crossing pipe is accurately located by infrared positioning equipment. The motor 301 is started to drive the two rotating shafts 302 and the two vertical bevel gears 303 to rotate. The two vertical bevel gears 303 drive the two threaded rods 307 to rotate through the two horizontal bevel gears 308. The two threaded rods 307 drive the two lifting cylinders 305 to lift and lower inside the lifting shell 304 through the limit blocks 306.

[0031] (2) The pipe 207 penetrating the pool body is fixed by the pipe rolling bracket 206, the spatial position of the pipe 207 penetrating the pool body is adjusted by the pipe positioning bracket 205, the overall lifting of the pipe 207 penetrating the pool body is achieved by the lifting plate 204, the pipe 207 penetrating the pool body is inserted into the pool wall structure by moving the pipe positioning bracket 205, and the pipes on both sides are rolled and welded by the pipe rolling bracket 206, thereby reducing the influence of the processes such as steel bars, formwork, and pouring concrete on the position accuracy of the reserved holes, ensuring the construction quality of the joint between the pipe and the pool wall while achieving rapid construction.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A self-lifting rapid construction bracket device for a functional pool of a water purification plant crossing a pipeline, comprising a base (1), characterized in that: A bracket mechanism (2) is arranged above the base (1), and a lifting mechanism (3) is arranged above the base (1); The bracket mechanism (2) comprises a steel pipe base (201), the bottom of the steel pipe base (201) is fixedly connected to the top of the base (1), a mounting shell (202) is fixedly installed on the top of the steel pipe base (201), a top supporting bracket (203) is fixedly installed on the top of the mounting shell (202), a lifting plate (204) is fixedly installed on the top of the top supporting bracket (203), a pipeline positioning bracket (205) is slidably installed on the top of the lifting plate (204), a pipeline rolling bracket (206) is rotatably installed inside the pipeline positioning bracket (205), and the top of the pipeline rolling bracket (206) is tightly fitted with a pool-penetrating pipeline (207); The lifting mechanism (3) comprises a motor (301), the bottom of the motor (301) is fixedly connected to the inner top wall of the mounting shell (202), the output shaft of the motor (301) is fixedly connected to two rotating shafts (302) via a coupling, and the outer surfaces of the two rotating shafts (302) are fixedly mounted with vertical bevel gears (303).

2. According to claim 1, a self-lifting rapid construction bracket device for a functional pool of a water purification plant crossing a pipeline is characterized by: The steel pipe base (201) is constructed by constructing steel pipes of different lengths, and an infrared positioning device is fixedly installed on the right side of the pipeline positioning bracket (205).

3. According to claim 1, a self-lifting rapid construction bracket device for a functional pool of a water purification plant crossing a pipeline is characterized by: Two lifting shells (304) are fixedly mounted on the top of the installation shell (202), and a lifting cylinder (305) having one end penetrating and extending to the outside thereof is slidably mounted inside the two lifting shells (304).

4. According to claim 3, a self-lifting rapid construction bracket device for a functional pool of a water purification plant crossing a pipeline is characterized by: The top of the lifting cylinder (305) is fixedly connected to the bottom of the lifting plate (204), and limit blocks (306) are fixedly installed on both the left and right sides of the lifting cylinder (305).

5. According to claim 3, a self-lifting rapid construction bracket device for a functional pool of a water purification plant crossing a pipeline is characterized by: The left and right side walls of the inner cavity of the lifting shell (304) are both provided with limiting grooves, and the inner surfaces of the two limiting grooves are respectively slidably connected to the outer surfaces of the two limiting blocks (306).

6. According to claim 1, a self-lifting rapid construction bracket device for a functional pool of a water purification plant crossing a pipeline is characterized by: Two threaded rods (307) are rotatably mounted inside the mounting shell (202), and the outer surfaces of the two threaded rods (307) are respectively connected to the inner threads of the two lifting cylinders (305).

7. A self-lifting rapid construction bracket device for a functional pool of a water purification plant crossing a pipeline according to claim 6, characterized in that: A transverse bevel gear (308) is fixedly mounted on the outer surfaces of the two threaded rods (307), and the outer surfaces of the two transverse bevel gears (308) are respectively meshed with the outer surfaces of the two vertical bevel gears (303).

Citation Information

Patent Citations

  • Adjustable bracket for pipeline construction transportation

    CN218537639U