Pressure drive operation remote control system
By designing a remote control system for pressure-drive operation based on PLC and mobile network, the problem of the existing oilfield pressure-drive operation mode relying on manual operation is solved, remote monitoring and control are realized, and automation level and data security are improved.
Patent Information
- Application Number
- CN202420503659.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-15
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-03-15
AI Technical Summary
The existing oilfield pressure-drive operation mode relies on on-site manual operation, which has problems such as high noise, poor environment, and inability to realize online monitoring, making it difficult to meet the needs of modern technology and automated management.
A remote control system for pressure-driven operation based on PLC and mobile network is designed, including a main control system for pressure-driven operation, data monitoring and acquisition system, 4G Internet of Things communication module, DMZ area host, dedicated server for pressure-driven operation and remote monitoring system, to realize remote monitoring and control of equipment.
Remote monitoring and operation are realized, avoiding workers being exposed to harsh environments, while improving the security of data transmission and automation of control.
Smart Images

Figure CN222719808U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pressure-driven operation control, in particular to a pressure-driven operation remote control system. Background Art
[0002] As global resources become increasingly valuable, oil, as the lifeline of the national economy, is becoming increasingly important to ensure its stable production. With the continuous advancement of modern technology and the continuous improvement of the level of automation in production management, the industry's requirements for the digitalization and automation of oilfield pressure-driven operations are becoming increasingly higher, and the original on-site manual water injection work mode can no longer meet the needs of work. This mode is not only noisy, has a poor environment, is not conducive to long-term manual operations, but also cannot meet the requirements of online monitoring of water injection equipment. Therefore, the development of a remote control system based on PLC and mobile networks that can adapt to the needs of oilfield development and water injection, and in which each operation link supports and relies on each other, has very high practical application value and practical significance for real-time monitoring of the operating status, working parameters and status changes of water injection site equipment, and rapid scientific judgment.
[0003] In the Chinese patent application with application number: 202010233697.2, a DMZ-based oil and gas industrial Internet data processing system is involved, including multiple DTU acquisition and transmission units, DMZ subsystem and industrial control subsystem. The multiple DTU acquisition and transmission units collect data signals from remote well stations in oil and gas fields, and interact with the DMZ subsystem through the communication operation network. The DMZ subsystem is deployed in the isolated service area of the communication operator. On the one hand, it communicates with the multiple DTU acquisition and transmission units, and on the other hand, it responds to data acquisition requests and remote control requests from the intranet of the oil and gas field enterprise. The industrial control subsystem is deployed inside an industrial control network of the oil and gas field, and communicates with the office network and the DMZ subsystem through a network switch or firewall to collect, monitor and control all well station data. The system fully takes into account the network security and data transmission rate of data processing, and ensures the information privacy, high speed and industrial control security of remote data acquisition in oil and gas fields.
[0004] In the Chinese patent application with application number: CN202110017627.8, a data acquisition and access system is involved, which belongs to the field of oilfield information technology. The system includes a data acquisition part, a cloud server, a DMZ channel and an intranet server. The data acquisition part is located at the acquisition site, the cloud server is located outside the enterprise, and the intranet server is located inside the enterprise. The cloud server is used to send a data acquisition request to the data acquisition part when the data acquisition conditions are met, receive the target data sent by the data acquisition part, and send a first message including the target data to the DMZ server through the address information of the DMZ server in the DMZ channel. The DMZ server is used to determine the address information of the intranet server according to the correspondence between the stored address information of the DMZ server and the address information of the intranet server, and send a second message including the target data to the intranet server through the address information of the intranet server. Using this application, a system for accessing the collected data to the intranet of an oilfield enterprise is provided.
[0005] In the Chinese patent application with application number: CN202010227981.9, an oil and gas IoT data acquisition system based on NBIoT technology is involved, including NB-IoT area, DMZ area, oilfield industrial network area and oilfield office network area. The NB-IoT area collects and stores real-time data of the oil and gas production site and transmits it to the DMZ area. The DMZ area collects and stores data of wireless communication equipment, and transmits the data of the site and the data of wireless communication equipment to the oilfield industrial network area. The oilfield industrial network area collects and stores data of wired communication equipment, and transmits the data of the site, the data of wireless communication equipment and the data of wired communication equipment to the oilfield office network area. The oilfield office network area stores the data after receiving it and applies the data to the oilfield production command work. The oil and gas IoT data acquisition system based on NBIoT technology greatly reduces the engineering cost, ensures the information security of the oilfield industrial network, and improves production efficiency.
[0006] The above existing technologies are all significantly different from the present invention and fail to solve the technical problem we want to solve. For this reason, we have invented a new pressure-driven operation remote control system. Utility Model Content
[0007] The utility model aims to provide a remote control system for pressure-driven operation which can realize remote monitoring and operation and prevent workers from being affected by harsh environments on their work.
[0008] The purpose of the utility model can be achieved through the following technical measures: a remote control system for pressure-driven operation, which includes a pressure-driven operation main control system, a data monitoring and acquisition system, a 4G Internet of Things communication module, a DMZ area host, a pressure-driven operation dedicated server and a remote monitoring system connected in sequence. The remote monitoring system sends an operation request to the pressure-driven operation dedicated server, and through the pressure-driven operation dedicated server and then through the DMZ area host, the 4G Internet of Things communication module and the data monitoring and acquisition system, sends an operation request to the pressure-driven operation main control system. The pressure-driven operation main control system is connected to the pressure-driven operation equipment and is responsible for controlling the start and stop of switches and valves in the equipment according to the operation request.
[0009] The purpose of the utility model can also be achieved through the following technical measures:
[0010] The pressure-driven operation remote control system also includes a field display control module, which is connected to the data monitoring and acquisition system. The data monitoring and acquisition system collects various field data during pressure-driven construction and sends the data to the 4G Internet of Things communication module and the field display control module. The field display control module receives various field data sent by the data monitoring and acquisition system, and is operated by field staff to send operation requests to the data monitoring and acquisition system. The operation request reaches the pressure-driven operation main control system through the data monitoring and acquisition system to control the pressure-driven operation main control system, thereby realizing on-site control of the equipment.
[0011] The data monitoring and acquisition system includes multiple pressure sensors, flow sensors and temperature sensors to collect various field data during pressure-driven construction, and send the collected field data to the 4G Internet of Things communication module and the field display control module. The 4G Internet of Things communication module transmits the collected field data to the DMZ area host. The DMZ area host processes the field data and sends it to the pressure-driven operation dedicated server. The pressure-driven operation dedicated server alarms and automatically operates on possible abnormal data and emergencies based on the received field data.
[0012] The data monitoring and acquisition system also includes a Siemens S7-1200 PLC controller to process the collected field data.
[0013] The data monitoring and acquisition system uses a Siemens S7-1200 PLC controller installed in the electrical cabinet for field control.
[0014] The data monitoring and acquisition system uses multiple pressure sensors, flow sensors and temperature sensors installed in the pressure-driven operating equipment.
[0015] The on-site display control module is installed in the on-site shed.
[0016] The pressure-driven operation main control system, the data monitoring and acquisition system, and the 4G Internet of Things communication module are installed in an electrical cabinet for on-site control.
[0017] The DMZ area host and the dedicated server for pressure drive operation are installed in the remote control room.
[0018] The remote control system can be deployed by staff in the remote control room or installed in an authorized mobile terminal.
[0019] The pressure-driven operation remote control system in the utility model can remotely monitor the working status of the pressure-driven operation equipment, timely feedback the working parameters, and transmit the on-site data to the control center in a timely and accurate manner; when an unexpected situation alarm occurs, the switch, valve and other control actions can be completed manually or automatically to realize the automation of the operation; at the same time, the report will be sent to the staff through the cloud configuration platform, and the data will be stored and recorded to facilitate the subsequent analysis and improvement of the problem. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural diagram of a specific embodiment of the pressure-driven operation remote control system of the utility model. DETAILED DESCRIPTION
[0021] It should be noted that the following detailed descriptions are exemplary and are intended to provide further description of the present invention. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.
[0022] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the utility model. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and / or "including" are used in this specification, it indicates the presence of features, steps, operations and / or combinations thereof.
[0023] The utility model of the remote control system of pressure-driven operation includes a pressure-driven operation main control system, a data monitoring and acquisition system, a 4G Internet of Things communication module, a field display control module, a DMZ area, a dedicated server for pressure-driven operation and a remote monitoring system. The data monitoring and acquisition system is connected to the pressure-driven operation main control system, the 4G Internet of Things communication module and the field display control module, collects a variety of field data during pressure-driven construction, and sends the data to the 4G Internet of Things communication module and the field display control module, and can also transmit operation requests to the pressure-driven operation main control system to complete remote or field control of the equipment.
[0024] The on-site display control module can receive various data sent by the data monitoring and acquisition system, and can be operated by on-site staff to control the pressure-driven operation main control system, thereby realizing on-site control of the equipment.
[0025] The DMZ area host is connected between the 4G Internet of Things communication module and the pressure-driven operation dedicated server. The 4G Internet of Things communication module sends the data of the data monitoring and acquisition system to the pressure-driven operation dedicated server under the DMZ area host, and sends the operation request made by the remote monitoring system to the pressure-driven operation dedicated server to the DMZ area host and then to the pressure-driven operation main control system. The pressure-driven operation main control system responds to realize remote control of the on-site equipment.
[0026] The dedicated server for pressure-driven operations can download the equipment operating parameter data processed by the DMZ area to alarm or even automate operations for possible abnormal data and emergencies; the PLC controller used to control on-site equipment can also receive control requests sent by the remote control system to achieve remote control of the equipment.
[0027] The beneficial technical effect of the utility model is that while realizing remote monitoring and operation, the workers are protected from the influence of harsh environment, such as oil pollution, noise and mosquitoes in the wild on their work; compared with the ordinary remote control method, the utility model also uses the method of isolating the internal and external networks, which effectively protects the operation data and blocks the network attacks to the maximum extent.
[0028] The following are several specific embodiments of the present invention:
[0029] Example 1
[0030] like Figure 1 As shown, Figure 1 The structure diagram of the remote control system for pressure-driven operation of the utility model. The system is mainly composed of a pressure-driven operation main control system (1), a data monitoring and acquisition system (2), a 4G Internet of Things communication module (3), an on-site display control module (4), a DMZ area (5), a pressure-driven operation dedicated server (6) and a remote monitoring system (7). The pressure-driven operation main control system (1) is connected to the 4G Internet of Things communication module (3) and the on-site display control module (4) through the data monitoring and acquisition system (2), and can respond to the operation request issued by the 4G Internet of Things communication module (3) and the on-site display control module (4) to control the on-site equipment. The data monitoring and acquisition system (2) is used to collect a variety of on-site data during pressure-driven construction in real time, and send the data to the 4G Internet of Things communication module (3) and the on-site display control module (4). At the same time, it can transmit the operation request to the pressure-driven operation main control system (1) to complete the remote or on-site control of the equipment;
[0031] The 4G Internet of Things communication module (3) exchanges data with the host in the DMZ area (5), sends data from the data monitoring and acquisition system (2) to the dedicated server (6) for pressure-driven operation under the host in the DMZ area (5), and sends the operation request made by the remote monitoring system (7) to the dedicated server (6) for pressure-driven operation to the DMZ area (5) and then to the main control system (1) for pressure-driven operation, and the main control system (1) for pressure-driven operation responds, thereby realizing remote control of the on-site equipment.
[0032] The on-site display control module (4) can receive various data sent by the data monitoring and acquisition system (2), and can be operated by on-site staff to control the pressure-driven operation main control system (1), thereby realizing on-site control of the equipment.
[0033] The host in the DMZ area (5) is used to receive data sent by the 4G Internet of Things communication module (3), and after processing, the host sends the data to the dedicated server for pressure driving operation (6). At the same time, it can receive control instructions sent by the upper computer, that is, the dedicated server for pressure driving operation (6), and after processing, send them to the 4G Internet of Things communication module (3), so as to achieve the effect of still being able to communicate in an environment where the internal and external networks are isolated.
[0034] The dedicated server (6) for pressure-driven operation can download the equipment operation parameter data processed by the DMZ area (5) to issue alarms or even automate operations for possible abnormal data and emergencies; it can also receive control requests sent by the remote monitoring system (7) and transmit them to the lower computer, thereby realizing remote control of the equipment.
[0035] The remote monitoring system (7) is used to display monitoring data and is operated by staff to implement remote issuance of control instructions.
[0036] The proprietary communication protocol between the Siemens S7-1200 PLC is used between the pressure-driven operation main control system (1) and the data monitoring (2); the modbus RTU communication protocol is used between the monitoring and acquisition system (2) and the 4G Internet of Things communication module (3); the fieldbus communication protocol is used between the data monitoring and acquisition system (2) and the field display control module (4); and the TCP communication protocol is used between the 4G Internet of Things communication module (3) and the DMZ area (5).
[0037] Example 2
[0038] In a specific embodiment 2 of the present invention, a pressure-driven operation remote control system mainly comprises a pressure-driven operation main control system (1), a data monitoring and acquisition system (2), a 4G Internet of Things communication module (3), an on-site display control module (4), a DMZ area (5), a pressure-driven operation dedicated server (6) and a remote monitoring system (7); the pressure-driven operation main control system (1), the data acquisition monitoring system (2) and the 4G Internet of Things communication module (3) are installed together in an on-site controlled electrical cabinet; the pressure-driven operation main control system (1) is directly connected to the pressure-driven operation equipment and is responsible for controlling the start and stop of switches and valves in the equipment; the data acquisition monitoring system comprises a plurality of pressure sensors, flow sensors and temperature sensors, etc., as well as a Siemens S7-1200 PLC, which are respectively installed in the equipment and in the on-site electrical cabinet and are responsible for detecting various data in the equipment, and the PLC processes the data and sends it to other modules connected thereto; the 4G Internet of Things communication module (3) is installed in the on-site electrical cabinet and adopts the Siemens S7-1200 The PLCs are connected to the data acquisition monitoring system (2) using a proprietary communication protocol to receive sensor data; the PLCs are connected to the host in the DMZ area (5) using a TCP communication protocol to send data to the host, and data can also be transmitted in the reverse direction;
[0039] The on-site display control module (4) is installed in the on-site shed to facilitate equipment control when someone is on duty. When working, it will receive sensor data and be operated by on-site staff to directly control the main control system.
[0040] The DMZ area (5) and the pressure drive operation dedicated server (6) are installed in the remote control room, and their functions are respectively handled by different hosts, with the purpose of ensuring data security. The effect is roughly the same as that of the on-site display control module (4), the only difference being the distance of the geographical location during operation; operations such as automatic emergency stop in unexpected situations can be realized.
[0041] The remote control system (7) includes various forms, which can be arranged by the staff in the remote control room, or installed in an authorized mobile terminal, such as a laptop computer. The platform is directly operated by the staff to view data and remotely control. In case of an unexpected situation, error reports and past equipment operation conditions can also be viewed through the terminal.
[0042] Example 3
[0043] In a specific embodiment 3 of the present invention, during monitoring, the data monitoring and acquisition system (2) uses sensors to collect data and sends the data to the 4G Internet of Things communication module (3). The 4G Internet of Things communication module (3) sends the data to the host in the DMZ area (5). The processed data is sent to the dedicated server for pressure drive operation (6), and the data is recorded for viewing by the staff.
[0044] When remote control is in operation, a worker issues a control request on the remote control system (7), and the signal is transmitted in sequence through the dedicated server for pressure drive operation (6), the host in the DMZ area (5), the 4G Internet of Things communication module (3), and the PLC in the data monitoring and acquisition system (2) to the pressure drive operation main control system (1), thereby realizing remote control.
[0045] When the alarm is working, abnormal data is identified by the remote control system (7). On the one hand, the system automatically completes control actions such as switching on and off switches and valves; on the other hand, the error report is sent to the staff through the cloud configuration platform to facilitate analysis and improvement of the problem;
[0046] The on-site display control function is implemented by module (4), which realizes on-site monitoring and operation of the equipment through a wired connection with the data acquisition monitoring system (2). It should be noted that the control module in this module is interlocked with the control module of the remote monitoring system (7), that is, when the staff uses the on-site display control module (4) to operate, the control signal of the remote monitoring system (7) becomes invalid, but the display function in the platform is still effective, and the staff can still remotely view the working data of the equipment; the remote control will only take effect after the on-site staff grants the remote monitoring system (7) permission on the industrial touch screen.
[0047] The utility model realizes the remote monitoring and control of the pressure-driven operation; when an unexpected situation occurs, the system can be used to manually or automatically complete control actions such as switching on and off the switch to realize the automation of the operation.
[0048] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein with equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
[0049] Except for the technical features described in the specification, all other technical features are known technologies to those skilled in the art.
Claims
1. Pressure-driven operation remote control system, characterized in that: The pressure-driven operation remote control system includes a pressure-driven operation main control system, a data monitoring and acquisition system, a 4G Internet of Things communication module, a DMZ area host, a pressure-driven operation dedicated server and a remote monitoring system which are connected in sequence. The remote monitoring system sends an operation request to the pressure-driven operation dedicated server, and the pressure-driven operation dedicated server sends the operation request to the pressure-driven operation main control system through the DMZ area host, the 4G Internet of Things communication module and the data monitoring and acquisition system. The pressure-driven operation main control system is connected to the pressure-driven operation equipment and is responsible for controlling the start and stop of switches and valves in the equipment according to the operation request.
2. The remote control system for pressure-driven operation according to claim 1, characterized in that: The pressure-driven operation remote control system also includes a field display control module, which is connected to the data monitoring and acquisition system. The data monitoring and acquisition system collects various field data during pressure-driven construction and sends the data to the 4G Internet of Things communication module and the field display control module. The field display control module receives various data sent by the data monitoring and acquisition system and is operated by field staff to send operation requests to the data monitoring and acquisition system. The operation request reaches the pressure-driven operation main control system through the data monitoring and acquisition system to control the pressure-driven operation main control system, thereby realizing on-site control of the equipment.
3. The remote control system for pressure-driven operation according to claim 2, characterized in that: The data monitoring and acquisition system includes multiple pressure sensors, flow sensors and temperature sensors to collect various field data during pressure-driven construction, and send the collected field data to the 4G Internet of Things communication module and the field display control module. The 4G Internet of Things communication module transmits the collected field data to the DMZ area host. The DMZ area host processes the field data and sends it to the pressure-driven operation dedicated server. The pressure-driven operation dedicated server alarms and automatically operates on possible abnormal data and emergencies based on the received field data.
4. The remote control system for pressure-driven operation according to claim 3, characterized in that: The data monitoring and acquisition system also includes a Siemens S7-1200 PLC controller to process the collected field data.
5. The remote control system for pressure-driven operation according to claim 4, characterized in that: The data monitoring and acquisition system uses a Siemens S7-1200 PLC controller installed in the electrical cabinet for field control.
6. The remote control system for pressure-driven operation according to claim 3, characterized in that: The data monitoring and acquisition system uses multiple pressure sensors, flow sensors and temperature sensors installed in the pressure-driven operating equipment.
7. The remote control system for pressure-driven operation according to claim 2, characterized in that: The on-site display control module is installed in the on-site shed.
8. The remote control system for pressure-driven operation according to claim 1, characterized in that: The pressure-driven operation main control system, the data monitoring and acquisition system, and the 4G Internet of Things communication module are installed in an electrical cabinet for on-site control.
9. The remote control system for pressure-driven operation according to claim 1, characterized in that: The DMZ area host and the dedicated server for pressure drive operation are installed in the remote control room.
10. The remote control system for pressure-driven operation according to claim 1, characterized in that: The pressure-driven operation remote control system can be deployed by staff in a remote control room or installed in an authorized mobile terminal.
Citation Information
Patent Citations
Oil and Gas Industrial Internet Data Processing System Based on DMZ
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