A torsion-resistant and tensile-resistant wind power cable
By adopting a multi-layer protective sleeve structure and reinforcement assembly design in the torsion-resistant cable, combined with the setting of the engagement block, reinforcement wire and limit ring, the problem of insufficient tensile resistance of existing cables is solved, and higher torsion and tensile resistance are achieved, extending the service life of the cable.
Patent Information
- Application Number
- CN202420572160.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-24
- Publication Date
- 2025-04-04
- Estimated Expiration
- 2034-03-24
AI Technical Summary
The existing torsion-resistant cables are relatively insufficient in terms of tensile resistance and are prone to deformation when subjected to large tension, which affects the service life.
A multi-layer protective sleeve structure is adopted, including an armor sleeve, an inner sleeve, an outer sleeve and a reinforcement assembly. Through the engagement of the first engagement block and the second engagement block, combined with the arrangement of the reinforcement wire and the limit ring, the cable's resistance to torsion and tensile resistance is improved.
It significantly improves the torsion and tensile resistance of the cable, enhances the overall strength and stability of the cable, and extends the service life of the cable.
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Figure CN222720101U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of wind power cables, and more specifically, to a torsion-resistant and tensile-resistant wind power cable. Background Art
[0002] Cable is an electrical energy or signal transmission device, usually composed of several or several groups of wires, and wind power cable is also a kind of cable. Wind power cable, also known as wind power generation cable, must not only meet the performance of ordinary cables, but also have the basic characteristics of softness, frequent torsion, and super vertical tensile resistance.
[0003] According to the search, the Chinese patent with patent number CN217655685U discloses a torsion-resistant cable, which includes a protective layer wrapped around the outside of the main conductor and a sheath outside the protective layer; the inner side wall of the sheath facing the protective layer is provided with circumferentially surrounding teeth, and the side wall of the protective layer facing the sheath is provided with circumferentially surrounding tooth grooves, and the tooth grooves are opposite to the teeth one by one; the teeth are inserted into the respective opposite tooth grooves, and the teeth and the tooth grooves are pressed against each other. This application has the effect of enhancing the torsion resistance of the sheath, ensuring the tightness of the cable structure, and extending the service life of the cable.
[0004] Regarding the above-mentioned related technologies, the applicant believes that the above-mentioned torsion-resistant cable, although it can achieve better torsion resistance, is still an ordinary multi-layer protective sheath structure, but the overall structure is not equipped with corresponding tensile facilities. Its tensile resistance during working use is relatively conventional. When the cable is subjected to large tensile force, it will endanger the cable structure and is prone to deformation. If the cable is damaged, it will greatly affect its subsequent use. For this reason, we propose a torsion-resistant and tensile-resistant wind power cable. Utility Model Content
[0005] In order to solve the above problems, the present application provides a torsion-resistant and tensile-resistant wind power cable, which adopts the following technical solutions:
[0006] A torsion-resistant and tensile-resistant wind power cable comprises a plurality of cable cores and a tensile-resistant module, wherein the tensile-resistant module comprises an armor sleeve arranged outside the plurality of cable cores, the outer sleeve of the armor sleeve is provided with an inner protective sleeve, the outer side of the inner protective sleeve is provided with an outer protective sleeve, a reinforcement component is provided between the outer protective sleeve and the inner protective sleeve, and a filling layer is provided between the armor sleeve and the plurality of cable cores.
[0007] Furthermore, the reinforcement component includes a plurality of first engaging blocks fixedly connected to the inner wall of the outer protective sleeve in an annular shape and at equal distances, and a plurality of second engaging blocks fixedly connected to the outer surface of the inner protective sleeve in an annular shape and at equal distances, and the plurality of first engaging blocks are engaged with the plurality of second engaging blocks.
[0008] By adopting the above technical solution, the first engagement block and the second engagement block are engaged with each other, thereby ensuring the tightness of the cable and enhancing the anti-twisting ability.
[0009] Furthermore, the reinforcement component also includes a plurality of reinforcing wires respectively fixedly connected to the inside of the plurality of first meshing blocks and the plurality of second meshing blocks, and the outer surfaces of the plurality of reinforcing wires are fixedly connected to a plurality of first limiting rings, and the plurality of first limiting rings are respectively located inside the plurality of first meshing blocks and the plurality of second meshing blocks.
[0010] By adopting the above technical solution and setting the reinforcing wire, the overall tensile strength of the cable can be improved.
[0011] Furthermore, the plurality of first engaging blocks are integrated with the outer protective sleeve, and the plurality of second engaging blocks are integrated with the inner protective sleeve.
[0012] By adopting the above technical solution, the first engaging block and the second engaging block can be prevented from loosening or falling off, and the one-piece molding method can further improve the stability.
[0013] Furthermore, the plurality of reinforcing wires are each formed by twisting a plurality of alloy steel wires.
[0014] By adopting the above technical solution,
[0015] Furthermore, the stretch-resistant module also includes a plurality of annular limiting grooves which are all opened on the inner wall of the inner protective sleeve, and a second limiting ring is movably clamped inside the plurality of annular limiting grooves, and the plurality of second limiting rings are fixedly connected to the outer surface of the armor sleeve.
[0016] By adopting the above technical solution, the inner protective sleeve and the armor sleeve can be limited to prevent the inner protective sleeve from loosening.
[0017] Furthermore, the filling layer is made of aramid yarn, and the plurality of cable cores are arranged in a ring shape and at equal distances inside the filling layer.
[0018] By adopting the above technical solution, the aramid yarn has special properties such as low density, very high tensile modulus, high breaking strength and low breaking elongation, thereby further improving the cable strength.
[0019] Furthermore, the stretch-resistant module also includes a corrosion-resistant coating coated on the outer surface of the outer protective sleeve.
[0020] By adopting the above technical solution, the corrosion resistance of the outer surface of the cable can be improved.
[0021] In summary, this application includes the following beneficial technical effects:
[0022] (1) The present application can enhance the anti-twisting ability of the cable by setting up the reinforcement component, and at the same time strengthen the cable as a whole, improve the overall tensile resistance of the cable, so that when the cable is subjected to a large tensile force, the cable is prevented from being deformed and affecting subsequent use, making the cable more durable;
[0023] (2) The present application provides a reinforcing wire, a first limiting ring, and a second limiting ring of an annular limiting groove. The reinforcing wire is twisted by multiple alloy steel wires, which can provide extremely high tensile strength and excellent wear resistance, thereby strengthening the cable as a whole and improving the overall tensile resistance of the cable. In addition, the annular limiting groove and the second limiting ring are provided to prevent the inner protective sleeve from loosening on the outer surface of the armor sleeve, thereby making the cable as a whole more stable.
[0024] (3) The present application sets the filling layer to be made of aramid yarn by setting a filling layer and a corrosion-resistant coating. Aramid yarn is a high-modulus aramid yarn, which is suitable for ADSS optical cables, non-metallic optical cables and indoor optical cables. Aramid yarn has special properties such as low density, very high tensile modulus, high breaking strength and low breaking elongation, thereby further improving the strength of the cable. In addition, by applying the corrosion-resistant coating, the outside of the outer protective sheath can be more corrosion-resistant, making the cable as a whole more durable. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the overall structure of this application;
[0026] Figure 2 This is a schematic diagram of the overall cross-sectional structure of this application;
[0027] Figure 3 This is a schematic diagram of the overall explosion structure of this application;
[0028] Figure 4 For this application Figure 2 A is an enlarged structural diagram of FIG.
[0029] Description of the numbers in the figure:
[0030] 100, cable core;
[0031] 200, stretch-resistant module; 210, armor sleeve; 220, inner protective sleeve; 230, outer protective sleeve; 240, reinforcement component; 241, first meshing block; 242, second meshing block; 243, reinforcing wire; 244, first limiting ring; 250, filling layer; 260, corrosion-resistant coating; 270, annular limiting groove; 280, second limiting ring. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application without making creative work are within the scope of protection of the present application.
[0033] In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "top / bottom" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific position, be constructed and operated in a specific position, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0034] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0035] The following is combined with Figure 1-4 This application is described in further detail.
[0036] See also Figure 1-4 A torsion-resistant and tensile-resistant wind power cable includes multiple cable cores 100 and a tensile-resistant module 200. The tensile-resistant module 200 includes an armored sleeve 210 arranged on the outside of the multiple cable cores 100. The outer sleeve of the armored sleeve 210 is provided with an inner protective sleeve 220. The outer side of the inner protective sleeve 220 is provided with an outer protective sleeve 230. A reinforcement component 240 is provided between the outer protective sleeve 230 and the inner protective sleeve 220. A filling layer 250 is provided between the armored sleeve 210 and the multiple cable cores 100.
[0037] During the use of the present cable, the reinforcement component 240 is provided to enhance the cable's anti-twisting capability, and at the same time, the cable as a whole is strengthened to enhance the cable's overall anti-tensile capability, thereby enhancing the overall strength of the cable.
[0038] The reinforcement component 240 includes a plurality of first engaging blocks 241 fixedly connected to the inner wall of the outer protective sleeve 230 in a ring shape and at equal distances, and a plurality of second engaging blocks 242 are fixedly connected to the outer surface of the inner protective sleeve 220 in a ring shape and at equal distances. The plurality of first engaging blocks 241 are meshed with the plurality of second engaging blocks 242. The reinforcement component 240 also includes a plurality of reinforcing wires 243 fixedly connected to the interior of the plurality of first engaging blocks 241 and the plurality of second engaging blocks 242, respectively. The outer surfaces of the plurality of reinforcing wires 243 are fixedly connected to a plurality of first limiting rings 244, and the plurality of first limiting rings 244 are respectively located inside the plurality of first engaging blocks 241 and the plurality of second engaging blocks 242. The plurality of first engaging blocks 241 are integrated with the outer protective sleeve 230, and the plurality of second engaging blocks 242 are integrated with the inner protective sleeve 220. The multiple reinforcing wires 243 are all twisted together from multiple alloy steel wires. The tensile-resistant module 200 also includes a multiple annular limiting grooves 270 that are all opened on the inner wall of the inner protective sleeve 220. The interiors of the multiple annular limiting grooves 270 are all movably clamped with second limiting rings 280, and the multiple second limiting rings 280 are all fixedly connected to the outer surface of the armor sleeve 210.
[0039] Through the engagement of the first engagement block 241 and the second engagement block 242, the outer protective sleeve 230 and the inner protective sleeve 220 are tightened, thereby improving the overall anti-twisting ability. At the same time, through the setting of the reinforcing wire 243, the reinforcing wire 243 is twisted by multiple alloy steel wires, which can provide extremely high tensile strength and excellent wear resistance, thereby strengthening the cable as a whole, improving the overall tensile resistance of the cable, and then improving the overall strength of the cable. The second limiting ring 280 is stuck in the annular limiting groove 270 for further limiting, while preventing the inner protective sleeve 220 from loosening on the outer surface of the armor sleeve 210, so that the cable as a whole is more stable.
[0040] The filling layer 250 is made of aramid yarn, and a plurality of cable cores 100 are arranged in a ring shape and at equal distances inside the filling layer 250 . The tensile-resistant module 200 further includes a corrosion-resistant coating 260 coated on the outer surface of the outer protective sleeve 230 .
[0041] By setting the filling layer 250 to be made of aramid yarn material, aramid yarn is a high modulus aramid yarn suitable for ADSS optical cables, non-metallic optical cables and indoor optical cables. Aramid yarn has special properties such as low density, very high tensile modulus, high breaking strength and low breaking elongation, thereby further improving the cable strength. By coating with the corrosion-resistant coating 260, the exterior of the outer protective sheath 230 can be more corrosion-resistant, making the cable as a whole more durable.
[0042] The implementation principle of the embodiment of the present application is: during the use of the present cable, through the engagement of the first engagement block 241 and the second engagement block 242, the outer protective sleeve 230 and the inner protective sleeve 220 are tightened, thereby improving the overall anti-torsion ability. At the same time, through the setting of the reinforcing wire 243, the reinforcing wire 243 is twisted by multiple alloy steel wires, has a certain degree of softness, and can provide extremely high tensile strength and excellent wear resistance, thereby strengthening the cable as a whole, improving the overall tensile resistance of the cable, and then improving the overall strength of the cable. The second limiting ring 280 is stuck in the annular limiting groove 270 for further limiting, while preventing the inner protective sleeve 220 from loosening on the outer surface of the armor sleeve 210, so that the cable as a whole is more stable. By setting the filling layer 250 to be made of aramid yarn material, aramid yarn is a high modulus aramid yarn, which is suitable for ADSS optical cables, non-metallic optical cables and indoor optical cables. Aramid yarn has special properties such as low density, very high tensile modulus, high breaking strength and low breaking elongation, which further improves the strength of the cable. By coating with the corrosion-resistant coating 260, the exterior of the outer protective sheath 230 can be more corrosion-resistant, making the cable as a whole more durable.
[0043] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A torsion-resistant and tensile-resistant wind power cable, comprising a plurality of cable cores (100) and tensile-resistant modules (200), characterized in that: The tensile-resistant module (200) comprises an armor sleeve (210) arranged outside a plurality of cable cores (100); an inner protective sleeve (220) is arranged outside the armor sleeve (210); an outer protective sleeve (230) is arranged outside the inner protective sleeve (220); a reinforcement component (240) is arranged between the outer protective sleeve (230) and the inner protective sleeve (220); and a filling layer (250) is arranged between the armor sleeve (210) and the plurality of cable cores (100).
2. A torsion-resistant and tensile-resistant wind power cable according to claim 1, characterized in that: The reinforcement component (240) comprises a plurality of first engaging blocks (241) fixedly connected to the inner wall of the outer protective sleeve (230) in an annular shape and at equal distances, and a plurality of second engaging blocks (242) fixedly connected to the outer surface of the inner protective sleeve (220) in an annular shape and at equal distances, and the plurality of first engaging blocks (241) are meshedly connected with the plurality of second engaging blocks (242).
3. A torsion-resistant and tensile-resistant wind power cable according to claim 2, characterized in that: The reinforcement component (240) also includes a plurality of reinforcing wires (243) respectively fixedly connected inside the plurality of first engaging blocks (241) and the plurality of second engaging blocks (242); the outer surfaces of the plurality of reinforcing wires (243) are fixedly connected with a plurality of first limiting rings (244); and the plurality of first limiting rings (244) are respectively located inside the plurality of first engaging blocks (241) and the plurality of second engaging blocks (242).
4. A torsion-resistant and tensile-resistant wind power cable according to claim 3, characterized in that: The plurality of first engaging blocks (241) are all integrated with the outer protective sleeve (230), and the plurality of second engaging blocks (242) are all integrated with the inner protective sleeve (220).
5. The torsion-resistant and tensile-resistant wind power cable according to claim 4, characterized in that: The plurality of reinforcing wires (243) are each formed by twisting a plurality of alloy steel wires.
6. The torsion-resistant and tensile-resistant wind power cable according to claim 5, characterized in that: The stretch-resistant module (200) further comprises a plurality of annular limiting grooves (270) which are all provided on the inner wall of the inner protective sleeve (220); a second limiting ring (280) is movably engaged inside the plurality of annular limiting grooves (270); and the plurality of second limiting rings (280) are fixedly connected to the outer surface of the armor sleeve (210).
7. A torsion-resistant and tensile-resistant wind power cable according to claim 6, characterized in that: The filling layer (250) is made of aramid yarn, and a plurality of the cable cores (100) are arranged in a ring-shaped manner and at equal distances inside the filling layer (250).
8. The torsion-resistant and tensile-resistant wind power cable according to claim 7, characterized in that: The tensile-resistant module (200) further comprises a corrosion-resistant coating (260) coated on the outer surface of the outer protective sleeve (230).
Citation Information
Patent Citations
Torsion-resistant cable
CN217655685U