Conveying detection mechanism and battery piece gluing device

By setting detection stations and reflective components on the conveying components of the conveying detection mechanism, online photography inspection after the battery is applied is realized, the problem of low detection efficiency in the prior art is solved, and the detection accuracy and production efficiency are improved.

CN222720371UActive Publication Date: 2025-04-04WUXI AUTOWELL TECH
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Patent Information

Application Number
CN202421091654.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-18
Publication Date
2025-04-04
Estimated Expiration
2034-05-18

AI Technical Summary

Technical Problem

In the prior art, the detection of photo-taking after applying the battery sheet has the problem of low detection efficiency, and it is necessary to frequently switch between the detection table and the conveying line.

Method used

A conveying detection mechanism is designed, including a transfer mechanism, a conveying component, a detection camera, a light source component and a reflecting component. By setting a detection station on the conveying component, the detection camera performs online photo detection of the battery cells after applying glue, and uses the reflecting component to improve the detection accuracy.

Benefits of technology

The online photo detection of the battery cells after applying glue on the conveying module is realized, which improves the detection efficiency, reduces production costs, and improves the detection accuracy through the use of reflective modules.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides a conveying detection mechanism and a battery piece gluing device, the conveying detection mechanism comprises a transfer mechanism, a conveying assembly, a detection camera, a light source assembly and a light reflection assembly, and the transfer mechanism transfers a glued battery piece to the input end of the conveying assembly; the input end of the conveying assembly is provided with a detection station. The detection camera is located above the detection station, and the detection camera is configured to carry out photographing detection on the glued battery pieces on the detection station; the light source assembly is arranged at the detection station, and the light source assembly is configured to supplement light when the detection camera photographs the battery piece on the detection station; and the light reflecting assembly is arranged at the detection station and is configured to reflect light of the light source assembly to the gluing surface and the edge of the battery piece on the detection station. According to the conveying detection mechanism, the detection efficiency is improved, the occupied space is small, and the production cost is reduced; and moreover, the glue points can be distinguished, and the detection precision is improved.
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Description

Technical Field

[0001] The present application belongs to the technical field of photovoltaic cell production, and in particular relates to a conveying and detecting mechanism and a cell sheet gluing device. Background Art

[0002] In order to solve the problem of cracks easily caused by high-temperature welding, a low-temperature welding process has emerged in the industry. It first applies glue to the specified position on the battery cell, then strings the soldering ribbon and the battery cell together, and then heats at a low temperature to achieve positional contact between the battery cell and the soldering ribbon through adhesive bonding to form a battery string. Then, when the components are laminated, the soldering ribbon and the battery cell achieve ohmic contact.

[0003] In order to ensure the welding quality between the battery cells and the welding strips, the battery cells need to be photographed and inspected by the inspection mechanism after the glue is applied. The existing inspection mechanism usually needs to set up a special inspection table. During the inspection, the transportation mechanism first transports the battery cells after the glue is applied to the inspection table. After the photographed inspection, the inspected battery cells are transported to the conveyor line for further transportation and process processing. Obviously, the existing inspection mechanism needs to frequently switch between the inspection table and the conveyor line when photographing and inspecting the battery cells after the glue is applied, which has the disadvantage of low inspection efficiency. Utility Model Content

[0004] The purpose of the present application is to provide a conveying and detecting mechanism to solve the problem of low detection efficiency in the prior art of photographing and detecting battery cells after gluing; in addition, the purpose of the present application is also to provide a battery cell gluing device including the conveying and detecting mechanism.

[0005] To achieve this goal, this application adopts the following technical solutions:

[0006] In a first aspect, the present application proposes a conveying detection mechanism, which includes a transfer mechanism, a conveying component, a detection camera, a light source component and a reflective component, wherein:

[0007] The transfer mechanism is located at the front of the conveyor assembly, and the transfer mechanism transfers the battery sheet after glue application to the input end of the conveyor assembly;

[0008] An inspection station is provided at the input end of the conveying assembly;

[0009] The inspection camera is located above the inspection station, and is configured to take photos of the battery cells after glue application at the inspection station;

[0010] The light source assembly is arranged at the inspection station, and the light source assembly is configured to provide supplementary light when the inspection camera takes pictures of the battery slice on the inspection station;

[0011] The reflective component is arranged at the inspection station, and is configured to reflect the light of the light source component to the gluing surface and edge of the battery cell at the inspection station, so that the gluing marks on the surface of the battery cell at the inspection station and the pattern of the edge of the battery cell captured by the inspection camera are clear.

[0012] The conveying inspection mechanism provided in the present application sets an inspection station on the conveying component, and the inspection camera is set above the inspection station. The inspection camera is used to carry out photographic inspection of the battery cells after glue application on the inspection station, thereby realizing online photographic inspection of the battery cells after glue application on the conveying component. There is no need to set up a separate inspection table, which improves the inspection efficiency of the battery cells after glue application, occupies less space, and reduces production costs. At the same time, by setting a reflective component at the inspection station, the light of the light source component is reflected to the glue application surface and edge of the battery cell on the inspection station, so that the glue application marks on the surface of the battery cell at the inspection station and the pattern of the edge of the battery cell photographed by the inspection camera are clear, which is conducive to distinguishing glue points and improving the inspection accuracy.

[0013] Optionally, the light source assembly includes two bar-shaped light sources for providing light to the battery sheet at the detection station, the two bar-shaped light sources are respectively arranged on both sides of the detection station, and the two bar-shaped light sources extend along the conveying direction of the conveying assembly.

[0014] By arranging strip light sources extending along the conveying direction of the conveying assembly on both sides of the detection station, the lighting effect of the light source assembly is ensured.

[0015] Optionally, the conveying detection mechanism further includes two shading plates, which are respectively installed in the directions of the two strip-shaped light sources to respectively block the light of the opposite strip-shaped light sources.

[0016] By setting up two shading plates, the light from the opposite strip light source is shielded, making it easy to shoot the glue marks on the surface of the battery cell with clear patterns.

[0017] Optionally, the light source assembly includes a top light source, which is installed above the inspection station and is used to provide light to the battery cell at the inspection station.

[0018] By setting a top light source above the inspection station, the lighting effect of the light source assembly on the battery cell is guaranteed. The top light source is set above to facilitate manual maintenance of the mechanical structure at the inspection station.

[0019] Optionally, the reflective assembly includes a first reflective base plate, the conveying assembly includes a light-transmitting conveyor belt, the first reflective base plate is located below the conveyor belt of the detection station, and the first reflective base plate is used to reflect light emitted by the light source assembly upward.

[0020] By providing the first reflective bottom plate and the light-transmitting conveyor belt, it is achieved that the light emitted by the light source assembly is reflected upward, thereby improving the clarity of photographing the glue dot marks on the surface of the battery cell.

[0021] Optionally, the transfer mechanism is a stepping beam structure, the transfer mechanism includes a stepping driver and two support frames, and the driving end of the stepping driver is connected to the two support frames to drive the two support frames to step;

[0022] The reflective assembly further includes a second reflective base plate and a third reflective base plate, the second reflective base plate and the third reflective base plate are respectively installed at two sides of the first reflective base plate, a first stepping gap is formed between the first reflective base plate and the second reflective base plate, and a second stepping gap is formed between the first reflective base plate and the third reflective base plate, and two support frames of the transfer mechanism are respectively inserted into the first stepping gap and the second stepping gap after stepping;

[0023] The second reflective bottom plate and the third reflective bottom plate are respectively located directly below the two side edges of the battery sheet carried by the conveyor belt at the detection station to reflect the light emitted by the light source assembly upward.

[0024] The stepping beam structure is used to realize the transportation of the battery cells. The battery cells are subjected to little force when being taken and placed, which can effectively reduce the risks of battery cell fragments and hidden cracks. By setting the second reflective base plate and the third reflective base plate, stepping gaps for avoiding two support frames are formed between the first reflective base plate and the second reflective base plate and between the first reflective base plate and the third reflective base plate. At the same time, the second reflective base plate and the third reflective base plate are arranged directly below the two side edges of the battery cell, so as to reflect the light emitted by the light source assembly upward, so that the two side edges of the battery cell are easy to identify.

[0025] Optionally, an adsorption component is provided on the reflective component, an adsorption hole is opened on the conveyor belt, and the adsorption component is connected to the adsorption hole of the conveyor belt to provide a downward adsorption force to the battery cell carried on the conveyor belt.

[0026] By setting up the adsorption component, the battery cells carried on the conveyor belt can be adsorbed downward, increasing the friction between the battery cells and the conveyor belt, and preventing the battery cells from slipping when being conveyed at high speed.

[0027] Optionally, the conveying assembly includes a conveying frame, a driving roller, a driven roller, a light-transmitting conveying belt and a first driving member, wherein:

[0028] The conveyor frame extends along a first horizontal direction, the driving roller is rotatably mounted on a first end of the conveyor frame, the driven roller is rotatably mounted on a second end of the conveyor frame, and the conveyor belt is mounted around the driving roller and the driven roller;

[0029] The fixed end of the first driving member is installed on the conveying frame, the driving end of the first driving member is connected to the active roller, and the first driving member is configured to drive the active roller to rotate to cooperate with the driven roller to drive the conveyor belt to rotate.

[0030] Through the cooperation of the first driving member, the active roller, the driven roller and the light-transmitting conveyor belt, the conveyor belt can be driven to rotate, thereby conveying the battery cells on the conveyor belt, providing a conveying component with a simple structure and stable conveying.

[0031] Optionally, the conveying detection mechanism also includes a PL detection component, which includes a PL light source and a PL camera. The PL detection component is arranged at the rear of the detection camera and located above the conveying component. The PL light source is used to provide light for the PL camera, and the PL camera is used to perform PL detection on the battery cells conveyed by the conveying component.

[0032] Through the cooperation of PL camera and PL light source, PL photos can be taken of the battery cells transported along the conveying assembly to detect hidden cracks in the battery cells.

[0033] Optionally, the conveying and inspection mechanism also includes a tidying component, which is arranged at the inspection station, and is configured to tidy up the battery cells after glue application at the inspection station before the inspection camera takes pictures of the battery cells after glue application at the inspection station for inspection.

[0034] The structuring component includes a first structuring piece, a second structuring piece and a second driving piece. The first structuring piece and the second structuring piece are correspondingly arranged on both sides of the detection station in the second horizontal direction. The driving end of the second driving piece is connected to the first structuring piece and the second structuring piece. The second driving piece is configured to drive the first structuring piece and the second structuring piece to move closer to or away from each other.

[0035] The second driving member drives the first regularizing member and the second regularizing member to approach each other, so as to regularize the battery cell after glue application on the inspection station.

[0036] The first and second regularizing members are driven closer to each other by the second driving member, thereby realizing automatic regularization of the battery cells after glue application at the inspection station, facilitating subsequent unloading or other process processing, and providing a regularizing component with a simple structure and easy implementation.

[0037] Optionally, the conveying detection mechanism further includes a buffer mechanism disposed at the starting end of the conveying assembly, the buffer mechanism includes a lifting drive member and a bracket, the bracket is installed at the driving end of the lifting drive member, and the bracket is used to hold at least one battery cell.

[0038] By setting up a buffer mechanism, the battery cells delivered by the walking beam can be buffered, so that the walking beam can be withdrawn in time to transport subsequent battery cells, which facilitates the connection of the previous and subsequent work rhythms and improves production efficiency.

[0039] In the second aspect, the present application also proposes a battery cell gluing device, which includes a loading mechanism, a first transfer mechanism, a first detection mechanism, a second transfer mechanism, a first gluing mechanism, a first conveying detection mechanism, a flipping mechanism, a third transfer mechanism, a second gluing mechanism, and a second conveying detection mechanism. The battery cell gluing device is sequentially provided with a loading station, a first detection station, a first gluing station, a second detection station, a flipping station, and a second gluing station. The second conveying detection mechanism is the above-mentioned conveying detection mechanism, wherein:

[0040] The feeding mechanism is arranged at the feeding station, the first detection mechanism is arranged at the first detection station, the first gluing mechanism is arranged at the first gluing station, the first conveying detection mechanism is arranged at the second detection station, the turning mechanism is arranged at the turning station, and the second gluing mechanism is arranged at the second gluing station;

[0041] The loading mechanism is configured to move the battery sheet to be glued to the loading station;

[0042] The first transfer mechanism is configured to move the battery cells of the loading station to the first inspection station, and the first inspection mechanism is configured to perform appearance inspection on the battery cells to be glued at the first inspection station to determine whether the battery cells to be glued at the first inspection station are qualified products;

[0043] The second transfer mechanism is configured to move the battery sheet to be glued after being inspected by the first inspection station to the first glue application station;

[0044] The first glue applying mechanism is configured to apply glue to a first surface of the battery sheet located at the first glue applying station;

[0045] The first conveying and detecting mechanism is arranged at the rear of the first gluing station, the second transfer mechanism is further configured to move the battery cell after gluing to the first conveying and detecting mechanism, and the first conveying and detecting mechanism is configured to perform photographic detection on the first surface of the battery cell after gluing on the first surface is completed;

[0046] The second transport mechanism is further configured to move the battery cell inspected by the first transport and inspection mechanism to the flipping station, and the flipping mechanism is configured to receive the battery cell transported by the second transport mechanism and flip the received battery cell by 180° so that the second surface of the battery cell faces upward;

[0047] The third transport mechanism is configured to move the battery sheet flipped by the flipping mechanism to the second glue application station;

[0048] The second glue applying mechanism is configured to apply glue to the second surface of the battery sheet at the second glue applying station;

[0049] The second conveying and detecting mechanism is arranged at the rear of the second gluing station, and the third transfer mechanism is also configured to move the battery cells that have been glued by the second gluing mechanism to the second conveying and detecting mechanism. The second conveying and detecting mechanism is configured to take pictures, detect and convey the battery cells that have completed the second surface gluing.

[0050] Through the cooperation of the feeding mechanism, the first transfer mechanism, the first detection mechanism, the second transfer mechanism, the first gluing mechanism, the first conveying detection mechanism, the flipping mechanism, the third transfer mechanism, the second gluing mechanism and the second conveying detection mechanism, double-sided gluing of the battery cell and online photo detection of the first surface and the second surface of the battery cell after gluing are achieved, and the gluing efficiency is high; at the same time, the detection station of the second conveying detection mechanism is provided with a reflective component, so that the glue marks on the surface of the battery cell at the detection station and the pattern of the edge of the battery cell photographed by the detection camera are clear, which is conducive to distinguishing glue points and improving the detection accuracy.

[0051] Optionally, the battery cell glue applying device also includes an NG rejection mechanism, which is arranged at the first inspection station, and the NG rejection mechanism is configured to unload NG battery cells detected at the first inspection station, and the NG rejection mechanism includes an NG transport component and an NG material box, and the NG transport component is configured to pick up the NG battery cells on the first inspection station and transport the picked up NG battery cells into the NG material box.

[0052] By setting up the NG rejection mechanism, automatic unloading of NG cells detected at the first inspection station is achieved to prevent NG cells from flowing into the subsequent gluing process, thereby reducing the defective rate of products. BRIEF DESCRIPTION OF THE DRAWINGS

[0053] Figure 1 It is a schematic diagram of the three-dimensional structure of the conveying and detecting mechanism provided in an embodiment of the present application;

[0054] Figure 2 It is a schematic diagram of the three-dimensional structure of the reflective component of the conveying detection mechanism provided in an embodiment of the present application from a first viewing angle;

[0055] Figure 3 is a top view schematic diagram of a reflective component of a conveying detection mechanism provided in an embodiment of the present application;

[0056] Figure 4 It is a schematic diagram of the three-dimensional structure of the reflective component of the conveying detection mechanism provided in an embodiment of the present application from a first viewing angle;

[0057] Figure 5 It is a schematic diagram of the three-dimensional structure of the first reflective bottom plate of the conveying and detecting mechanism provided in an embodiment of the present application;

[0058] Figure 6 is a cross-sectional schematic diagram of a first reflective base plate of a conveying and detecting mechanism provided in an embodiment of the present application;

[0059] Figure 7 It is a schematic diagram of the three-dimensional structure of the transfer mechanism of the conveying and detection mechanism provided in an embodiment of the present application;

[0060] Figure 8 It is a schematic diagram of the three-dimensional structure of the conveying component of the conveying detection mechanism provided in an embodiment of the present application;

[0061] Fig. 9 It is a schematic diagram of the three-dimensional structure of the battery cell glue application device provided in an embodiment of the present application;

[0062] Fig.10 It is a structural schematic diagram of a hidden feeding mechanism, a first gluing mechanism, and a second gluing mechanism of a battery cell gluing device provided in an embodiment of the present application;

[0063] Fig.11 It is a structural schematic diagram of the first detection mechanism and the first conveying detection mechanism of the battery cell glue applying device provided in an embodiment of the present application.

[0064] Figures 1 to 11 The following reference numerals are included:

[0065] Transfer mechanism 10: stepping driver 11, translation module 110, lifting module 111, support frame 12;

[0066] Conveying assembly 20: conveying frame 21, driving roller 22, driven roller 23, first driving member 24, movable member 25, third driving member 26;

[0067] Detection camera 30;

[0068] Light source assembly 40: bar light source 41;

[0069] Reflective assembly 50: light shielding plate 51, first reflective bottom plate 52, second reflective bottom plate 53, third reflective bottom plate 54, first stepping gap 55, second stepping gap 56, adsorption assembly 57, negative pressure adsorption groove 570, air suction channel 571;

[0070] The structuring component 60 includes a first structuring member 61, a second structuring member 62, and a second driving member 63;

[0071] A feeding mechanism 70, a first transfer mechanism 71, a first detection mechanism 72, a second transfer mechanism 73, a first glue application mechanism 74, a first conveying and detecting mechanism 75, a turning mechanism 76, a third transfer mechanism 77, a second glue application mechanism 78, and a second conveying and detecting mechanism 79;

[0072] NG rejection mechanism 80 includes: NG conveying component 81 and NG material box 82 . DETAILED DESCRIPTION

[0073] In order to make the above-mentioned objects, features and advantages of the present application more obvious and easy to understand, the present application is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0074] In order to solve the problem of cracks easily caused by high-temperature welding, a low-temperature welding process has emerged in the industry. It first applies glue to the specified position on the battery cell, then strings the soldering ribbon and the battery cell together, and then heats at a low temperature to achieve positional contact between the battery cell and the soldering ribbon through adhesive bonding to form a battery string. Then, when the components are laminated, the soldering ribbon and the battery cell achieve ohmic contact.

[0075] In order to ensure the welding quality between the battery cells and the welding strips, the battery cells need to be photographed and inspected by the inspection mechanism after the glue is applied. The existing inspection mechanism usually needs to set up a special inspection table. During the inspection, the transportation mechanism first transports the battery cells after the glue is applied to the inspection table. After the photographed inspection, the inspected battery cells are transported to the conveyor line for further transportation and process processing. Obviously, the existing inspection mechanism needs to frequently switch between the inspection table and the conveyor line when photographing and inspecting the battery cells after the glue is applied, which has the disadvantage of low inspection efficiency.

[0076] Therefore, in the first aspect, the present application proposes a conveying detection mechanism, see Figure 1 As shown, the conveying and inspection mechanism proposed in the embodiment of the present application includes a transfer mechanism 10, a conveying component 20, a detection camera 30, a light source component 40 and a reflective component 50, wherein: the transfer mechanism 10 is located in the front lane of the conveying component 20, and the transfer mechanism 10 transfers the battery cell after glue application to the input end of the conveying component 20; an inspection station is provided at the input end of the conveying component 20; the inspection camera 30 is located above the inspection station, and the inspection camera 30 is configured to perform photo inspection on the battery cell after glue application at the inspection station; the light source component 40 is arranged at the inspection station, and the light source component 40 is configured to provide fill light when the inspection camera 30 takes a photo of the battery cell at the inspection station; the reflective component 50 is arranged at the inspection station, and the reflective component 50 is configured to reflect the light of the light source component 40 to the glue application surface and edge of the battery cell at the inspection station, so that the glue application marks on the surface of the battery cell at the inspection station and the pattern of the edge of the battery cell photographed by the inspection camera 30 are clear.

[0077] It can be seen that the conveying and inspection mechanism provided in the present application sets an inspection station on the conveying component 20, and the inspection camera 30 is set above the inspection station. The inspection camera 30 is used to implement photographic inspection on the battery cell after gluing at the inspection station, thereby realizing online photographic inspection of the battery cell after gluing on the conveying component 20. There is no need to set up a separate inspection table, which improves the inspection efficiency of the battery cell after gluing, occupies less space, and reduces production costs. At the same time, by setting a reflective component 50 at the inspection station, the light of the light source component 40 is reflected to the gluing surface and edge of the battery cell at the inspection station, so that the glue marks on the surface of the battery cell at the inspection station and the pattern of the edge of the battery cell photographed by the inspection camera 30 are clear, which is conducive to distinguishing glue points and improving the inspection accuracy.

[0078] See also Figures 1 to 4 As shown, as an embodiment, the light source assembly 40 includes two bar light sources 41 for providing light to the detection station. The two bar light sources 41 are respectively arranged on both sides of the detection station, and the two bar light sources 41 extend along the conveying direction of the conveying assembly 20.

[0079] It can be seen that by arranging the strip light sources 41 extending along the conveying direction of the conveying assembly 20 on both sides of the detection station, the lighting effect of the light source assembly 40 is ensured.

[0080] As an embodiment, the conveying detection mechanism further includes two light shielding plates 51 ( Figures 2 to 4 Only one shading plate 51 is shown in the figure, and the two shading plates 51 are respectively installed above the two bar-shaped light sources 41 to respectively block the light of the opposite bar-shaped light sources 41.

[0081] It can be seen that by providing two shading plates 51 , it is possible to shield the light from the opposite strip light source 41 , thereby preventing the light generated by the strip light source 41 from shining on the workers in the workshop.

[0082] As another optional embodiment, the light source assembly 40 may also include a top light source, which is disposed above the detection station and emits light downward to illuminate the battery cell located at the detection station. This embodiment does not require the provision of a shading plate 51.

[0083] Two implementations of the light source assembly 40 are shown above. Optionally, the two implementations of the light source assembly 40 can be combined, that is, the light source assembly 40 includes a top light source and two strip light sources 41, which illuminate the battery cells located at the inspection station at the same time.

[0084] As an embodiment, the reflective assembly 50 includes a first reflective base plate 52, the conveying assembly 20 includes a light-transmitting conveyor belt, the first reflective base plate 52 is located below the conveyor belt of the detection station, and the first reflective base plate 52 is used to reflect the light emitted by the light source assembly 40 upward.

[0085] It can be seen that by providing the first reflective bottom plate 52 and the light-transmitting conveyor belt, the light emitted by the light source assembly 40 is reflected upward, which facilitates the identification of the edge of the battery cell and improves the clarity of the photography of the glue marks on the surface of the battery cell.

[0086] See also Figure 1 , Figure 3 and Figure 7 As shown, as an embodiment, the transfer mechanism 10 is a stepping beam structure, and the transfer mechanism 10 includes a stepping driver 11 and two support frames 12. The driving end of the stepping driver 11 is connected to the two support frames 12 to drive the two support frames 12 to step; the reflective assembly 50 also includes a second reflective base plate 53 and a third reflective base plate 54, and the second reflective base plate 53 and the third reflective base plate 54 are respectively installed at intervals on both sides of the first reflective base plate 52, and a first stepping gap 55 is formed between the first reflective base plate 52 and the second reflective base plate 53, and a second stepping gap 56 is formed between the first reflective base plate 52 and the third reflective base plate 54. After stepping, the two support frames 12 of the transfer mechanism 10 are respectively inserted into the first stepping gap 55 and the second stepping gap 56; the second reflective base plate 53 and the third reflective base plate 54 are respectively located directly below the two side edges of the battery cell carried by the conveyor belt at the detection station to reflect the light emitted by the light source assembly 40 upward.

[0087] Specifically, the stepper driver 11 is configured to drive the two support frames 12 to lift and translate. The stepper driver 11 includes a translation module 110 and a lifting module 111. The lifting module 111 is installed at the driving end of the translation module 110, and the two support frames 12 are installed at the driving end of the lifting module 111. The translation module 110 is used to drive the two support frames 12 to translate in the horizontal direction, and the lifting module 111 is used to drive the two support frames 12 to lift and lower in the height direction.

[0088] It can be seen that the transportation of the battery cell is realized through the cooperation of the translation module 110, the lifting module 111 and the two support frames 12. The battery cell is subjected to little force when being taken and placed, which can effectively reduce the risk of battery cell fragments and hidden cracks; by setting the second reflective base plate 53 and the third reflective base plate 54, a step gap for avoiding the two support frames 12 is formed between the first reflective base plate 52 and the second reflective base plate 53 and between the first reflective base plate 52 and the third reflective base plate 54; at the same time, the second reflective base plate 53 and the third reflective base plate 53 are arranged directly below the two side edges of the battery cell, so as to reflect the light emitted by the light source assembly 40 upward, so that the two side edges of the battery cell are further easy to identify.

[0089] See also Figure 1 , Figure 5 and Figure 6As shown, as an embodiment, an adsorption component 57 is provided on the reflective component 50, and adsorption holes are opened on the conveyor belt. The adsorption component 57 is connected to the adsorption holes of the conveyor belt to provide downward adsorption force to the battery cells carried on the conveyor belt.

[0090] Specifically, the adsorption component 57 is arranged on the first reflective base plate 52, and the adsorption component 57 includes a plurality of negative pressure adsorption grooves 570, an air suction channel 571 and an air suction device. The plurality of negative pressure adsorption grooves 570 are opened on the first reflective base plate 52, and the plurality of negative pressure adsorption grooves 570 are arranged in parallel and extend along the length direction of the first reflective base plate 52. The first end of the air suction channel 571 is connected with the plurality of negative pressure adsorption grooves 570, and the second end of the air suction channel 571 is connected with the air suction device; the air suction device extracts air in the air suction channel 571 to generate negative pressure in the air suction channel 571, and adsorbs the battery cells on the conveyor belt toward the conveying surface of the conveyor belt through the plurality of negative pressure adsorption grooves 570 and the adsorption holes on the conveyor belt.

[0091] It can be seen that by providing the adsorption assembly 57, the battery cells carried on the conveyor belt are adsorbed downward, the friction between the battery cells and the conveyor belt is increased, and the battery cells are prevented from slipping when being conveyed at high speed.

[0092] See also Figure 1 , Figure 4 and Figure 8 As shown, as an embodiment, the conveying assembly 20 includes a conveying frame 21, an active roller 22, a driven roller 23, a light-transmitting conveying belt and a first driving member 24, wherein: the conveying frame 21 is along a first horizontal direction ( Figure 1 The driving roller 22 is rotatably mounted on the first end of the conveying frame 21, and the driven roller 23 is rotatably mounted on the second end of the conveying frame 21. The conveying belt is mounted around the driving roller 22 and the driven roller 23. The fixed end of the first driving member 24 is mounted on the conveying frame 21, and the driving end of the first driving member 24 is connected to the driving roller 22. The first driving member 24 is configured to drive the driving roller 22 to rotate, so as to cooperate with the driven roller 23 to drive the conveying belt to rotate.

[0093] Specifically, the conveying assembly 20 also includes a movable member 25 and a third driving member 26. The driven roller 23 is rotatably mounted on the movable member 25. The movable member 25 can be reciprocatingly mounted on the first end of the conveying frame along the first horizontal direction. The fixed end of the third driving member 26 is mounted on the conveying frame 21. The driving end of the third driving member 26 is connected to the movable member 25. The third driving member 26 is configured to drive the movable member 25 to move closer to or away from the active roller 22 along the first horizontal direction; the third driving member 26 drives the movable member 25 to move away from the active roller 22 along the first horizontal direction, so as to drive the driven roller 23 to move away from the active roller 22, thereby tightening the conveyor belts on the active roller 22 and the driven roller 23; the third driving member 26 drives the movable member 25 to move closer to the active roller 22 along the first horizontal direction, so as to drive the driven roller 23 to move closer to the active roller 22, thereby loosening the conveyor belts on the active roller 22 and the driven roller 23; this facilitates the disassembly and assembly of the conveyor belt; and also keeps the conveyor belt at a constant tension. Optionally, the third driving member 26 can be a low-cost, easy-to-maintain cylinder, which can be connected to the air circuit to create a certain air pressure inside the cylinder, thereby driving the driven roller 23 away from the active roller 22 and continuously tightening the conveyor belt.

[0094] It can be seen that through the cooperation of the first driving member 24, the active roller 22, the driven roller 23 and the light-transmitting conveyor belt, the conveyor belt can be driven to rotate, and then the battery cells on the conveyor belt are conveyed, providing a conveying component 20 with a simple structure and smooth conveying.

[0095] As an embodiment, the conveying detection mechanism also includes a buffer mechanism arranged at the starting end of the conveying assembly 20. The buffer mechanism can be installed on the conveying frame 21 or the frame / machine platform. The buffer mechanism includes a lifting drive and a bracket. The bracket is installed on the driving end of the lifting drive. When the lifting drive drives the bracket to rise, the battery cell delivered by the stepping beam can be received; when the lifting drive drives the bracket to lower, the battery cell can be placed on the conveying assembly 20. Such a setting can connect the front and rear production rhythms, so that the stepping beam can withdraw to the front station as soon as possible to continue to transport the battery cells, thereby improving production efficiency.

[0096] As an embodiment, the conveying detection mechanism also includes a PL detection component, which includes a PL light source and a PL camera. The PL detection component is arranged at the rear of the detection camera 30 and is located above the conveying component 20. The PL light source is used to provide light for the PL camera, and the PL camera is used to perform PL detection on the battery cells conveyed by the conveying component 20.

[0097] Please refer to the figure Figure 1 and Figure 2As shown, as an embodiment, the conveying and inspection mechanism also includes a tidying component 60, which is arranged at the inspection station, and the tidying component 60 is configured to tidy up the battery cells after glue application at the inspection station before the inspection camera 30 takes pictures and inspects the battery cells after glue application at the inspection station.

[0098] It can be seen that by setting the regularization component 60 on the inspection station, the battery cells after glue application on the inspection station can be regularized before the photographic inspection to ensure that the battery cells after glue application are in the preset photographic position, which is beneficial to improve the inspection accuracy.

[0099] As an embodiment, the tidying assembly 60 includes a first tidying piece 61, a second tidying piece 62 and a second driving piece 63, and the first tidying piece 61 and the second tidying piece 62 are correspondingly arranged at the detection station in the second horizontal direction ( Figure 1 On both sides of the Y direction in the drawing, the driving end of the second driving member 63 is connected to the first regularizing member 61 and the second regularizing member 62, and the second driving member 63 is configured to drive the first regularizing member 61 and the second regularizing member 62 to move closer to or away from each other; the second driving member 63 drives the first regularizing member 61 and the second regularizing member 62 to move closer to each other, so as to regularize the battery cells after glue application on the inspection station.

[0100] Specifically, the first aligning member 61 and the second aligning member 62 each include a plurality of aligning rollers spaced apart along a first horizontal direction, and the aligning rollers are rotatable.

[0101] It can be seen that the second driving member 63 drives the first regularizing member 61 and the second regularizing member 62 to approach each other, thereby realizing automatic regularization of the battery cells after glue application at the inspection station, and providing a regularizing component 60 with a simple structure and easy implementation.

[0102] The conveying detection mechanism provided in this embodiment has the following advantages:

[0103] 1) The online photographic inspection of the battery cells after gluing is realized on the conveying assembly, without the need to set up a separate inspection platform, thereby improving the inspection efficiency of the battery cells after gluing, occupying less space and reducing production costs;

[0104] 2) A reflective component is set at the inspection station to reflect the light of the light source component to the glue application surface and edge of the battery cell at the inspection station, so that the glue application traces on the surface of the battery cell at the inspection station and the pattern of the edge of the battery cell captured by the inspection camera are clear, which is conducive to distinguishing glue points and improving the inspection accuracy;

[0105] 3) The walking beam is used to transport the battery cells, which reduces the force on the battery cells when they are taken and placed, and can effectively reduce the risk of battery cell fragmentation and hidden cracks;

[0106] 4) An adsorption component is provided on the inspection station to adsorb the battery cells carried on the conveyor belt downward, increase the friction between the battery cells and the conveyor belt, and prevent the battery cells from slipping when being transported at high speed;

[0107] 5) A regularization component is provided on the inspection station. Before the photographic inspection, the battery cells after the glue application on the inspection station are regularized to ensure that the battery cells after the glue application are in the preset photographic position, which is conducive to improving the inspection accuracy.

[0108] In the second aspect, the present application also provides a battery cell glue application device, see Figures 9 to 11 As shown, the cell glue applying device provided in the embodiment of the present application includes a loading mechanism 70, a first transfer mechanism 71, a first detection mechanism 72, a second transfer mechanism 73, a first glue applying mechanism 74, a first conveying detection mechanism 75, a flipping mechanism 76, a third transfer mechanism 77, a second glue applying mechanism 78 and a second conveying detection mechanism 79. The cell glue applying device is sequentially provided with a loading station, a first detection station, a first glue applying station, a second detection station, a flipping station and a second glue applying station. The second conveying detection mechanism 79 is the above-mentioned conveying detection mechanism, wherein:

[0109] The feeding mechanism 70 is arranged at the feeding station, the first detection mechanism 72 is arranged at the first detection station, the first glue applying mechanism 74 is arranged at the first glue applying station, the first conveying detection mechanism 75 is arranged at the second detection station, the turning mechanism 76 is arranged at the turning station, and the second glue applying mechanism 78 is arranged at the second glue applying station;

[0110] The loading mechanism 70 is configured to move the battery sheet to be glued to the loading station;

[0111] The first transfer mechanism 71 is configured to move the battery cells of the loading station to the first inspection station, and the first inspection mechanism 72 is configured to perform appearance inspection on the battery cells to be glued at the first inspection station to determine whether the battery cells to be glued at the first inspection station are qualified;

[0112] The second transfer mechanism 73 is configured to move the battery cell to be glued after being inspected by the first inspection station to the first glue application station;

[0113] The first glue applying mechanism 74 is configured to apply glue to the first surface of the battery cell located at the first glue applying station;

[0114] The first conveying and detecting mechanism 75 is arranged at the rear of the first gluing station, and the second transfer mechanism 73 is further configured to move the battery cell after gluing to the first conveying and detecting mechanism 75, and the first conveying and detecting mechanism 75 is configured to perform photo detection on the first surface of the battery cell after gluing on the first surface;

[0115] The second transport mechanism 73 is further configured to move the battery cell inspected by the first transport and inspection mechanism 75 to the flipping station, and the flipping mechanism 76 is configured to receive the battery cell transported by the second transport mechanism 73 and flip the received battery cell by 180° so that the second surface of the battery cell faces upward;

[0116] The third transfer mechanism 77 is configured to move the battery sheet flipped by the flipping mechanism 76 to the second glue application station;

[0117] The second glue applying mechanism 78 is configured to apply glue to the second surface of the battery sheet at the second glue applying station;

[0118] The second conveying and detecting mechanism 79 is arranged at the back of the second gluing station, and the third transfer mechanism 77 is also configured to move the battery cell that has been glued by the second gluing mechanism 78 to the second conveying and detecting mechanism 79. The second conveying and detecting mechanism 79 is configured to perform photographic detection on the second surface of the battery cell that has completed the second surface glue application, and to convey the battery cell to the back-end station.

[0119] It can be seen that through the cooperation of the loading mechanism 70, the first transfer mechanism 71, the first detection mechanism 72, the second transfer mechanism 73, the first gluing mechanism 74, the first conveying detection mechanism 75, the flipping mechanism 76, the third transfer mechanism 77, the second gluing mechanism 78 and the second conveying detection mechanism 79, double-sided gluing of the battery cell and online photo detection of the first surface and the second surface of the battery cell after gluing are achieved, and the gluing efficiency is high; at the same time, the detection station of the second conveying detection mechanism 79 is provided with a reflective component, so that the gluing marks on the surface of the battery cell at the detection station and the pattern of the edge of the battery cell photographed by the detection camera are clear, which is conducive to distinguishing glue points and improving the detection accuracy.

[0120] As an embodiment, the battery cell glue application device also includes an NG rejection mechanism 80, which is arranged at the first inspection station. The NG rejection mechanism 80 is configured to unload NG battery cells detected at the first inspection station. The NG rejection mechanism 80 includes an NG conveying component 81 and an NG material box 82. The NG conveying component 81 is configured to pick up the NG battery cells on the first inspection station and transport the picked up NG battery cells to the NG material box 82.

[0121] It can be seen that by setting up the NG rejection mechanism 80, automatic unloading of NG battery cells detected by the first inspection station is achieved to prevent NG battery cells from flowing into the subsequent gluing process and prevent NG battery cells from continuing to be transported to the subsequent stations and delaying time.

[0122] The above embodiments are only to illustrate the basic principles and characteristics of the present application. The present application is not limited by the above examples. Without departing from the spirit and scope of the present application, the present application may be subject to various changes and modifications, which are within the scope of the present application to be protected. The scope of protection claimed in the present application is defined by the attached claims and their equivalents.

Claims

1. A conveying detection mechanism, characterized in that: The conveying and detecting mechanism comprises a conveying mechanism, a conveying component, a detection camera, a light source component and a reflective component, wherein: The transfer mechanism is located at the front of the conveying assembly, and the transfer mechanism transfers the battery sheet after glue application to the input end of the conveying assembly; The input end of the conveying assembly is provided with a detection station; The inspection camera is located above the inspection station, and is configured to take photos of the battery cells after glue application at the inspection station; The light source assembly is disposed at the inspection station, and the light source assembly is configured to provide supplementary light when the inspection camera takes a picture of the battery cell on the inspection station; The reflective component is arranged at the inspection station, and is configured to reflect the light of the light source component to the gluing surface and edge of the battery cell at the inspection station, so that the gluing marks on the surface of the battery cell at the inspection station and the pattern of the edge of the battery cell captured by the inspection camera are clear.

2. The conveying detection mechanism according to claim 1, characterized in that: The light source assembly includes two bar-shaped light sources for providing light to the battery sheet at the inspection station. The two bar-shaped light sources are respectively arranged on both sides of the inspection station and extend along the conveying direction of the conveying assembly.

3. The conveying detection mechanism according to claim 2, characterized in that: The conveying detection mechanism further comprises two shading plates, and the two shading plates are respectively installed in the directions of the two strip-shaped light sources to respectively block the light of the opposite strip-shaped light sources.

4. The conveying detection mechanism according to claim 1, characterized in that: The light source assembly comprises a top light source, which is installed above the inspection station and is used to provide light to the battery sheet at the inspection station.

5. The conveying detection mechanism according to claim 1, characterized in that: The reflective assembly includes a first reflective bottom plate, the conveying assembly includes a light-transmitting conveyor belt, the first reflective bottom plate is located below the conveyor belt at the detection station, and the first reflective bottom plate is used to reflect light emitted by the light source assembly upward.

6. The conveying detection mechanism according to claim 5, characterized in that: The conveying mechanism is a stepping beam structure, and the conveying mechanism includes a stepping driver and two supporting frames, and the driving end of the stepping driver is connected to the two supporting frames to drive the two supporting frames to step; The reflective assembly further includes a second reflective base plate and a third reflective base plate, the second reflective base plate and the third reflective base plate are respectively installed at two sides of the first reflective base plate, a first stepping gap is formed between the first reflective base plate and the second reflective base plate, and a second stepping gap is formed between the first reflective base plate and the third reflective base plate, and the two support frames of the transfer mechanism are respectively inserted into the first stepping gap and the second stepping gap after stepping; The second reflective bottom plate and the third reflective bottom plate are respectively located directly below the two side edges of the battery sheet carried by the conveyor belt at the inspection station to reflect the light emitted by the light source assembly upward.

7. The conveying detection mechanism according to claim 5, characterized in that: The reflective component is provided with an adsorption component, the conveyor belt is provided with an adsorption hole, and the adsorption component is communicated with the adsorption hole of the conveyor belt to provide a downward adsorption force to the battery sheet carried on the conveyor belt.

8. The conveying detection mechanism according to claim 1, characterized in that: The conveying assembly includes a conveying frame, a driving roller, a driven roller, a light-transmitting conveying belt and a first driving member, wherein: The conveyor frame extends along a first horizontal direction, the active roller is rotatably mounted on a first end of the conveyor frame, the driven roller is rotatably mounted on a second end of the conveyor frame, and the conveyor belt is mounted around the active roller and the driven roller; The fixed end of the first driving member is installed on the conveying frame, the driving end of the first driving member is connected to the active roller, and the first driving member is configured to drive the active roller to rotate to cooperate with the driven roller to drive the conveyor belt to rotate.

9. The conveying detection mechanism according to claim 1, characterized in that: The conveying detection mechanism also includes a PL detection component, which includes a PL light source and a PL camera. The PL detection component is arranged at the rear of the detection camera and located above the conveying component. The PL light source is used to provide light for the PL camera, and the PL camera is used to perform PL detection on the battery cells conveyed by the conveying component.

10. The conveying detection mechanism according to claim 1, characterized in that: The conveying and testing mechanism further comprises a tidying component, which is arranged at the testing station and configured to tidy the battery cells after glue application at the testing station before the testing camera takes a photo of the battery cells after glue application at the testing station for testing; The structuring component includes a first structuring piece, a second structuring piece, and a second driving piece. The first structuring piece and the second structuring piece are correspondingly arranged on both sides of the detection station in the second horizontal direction. The driving end of the second driving piece is connected to the first structuring piece and the second structuring piece. The second driving piece is configured to drive the first structuring piece and the second structuring piece to move closer to or away from each other. The second driving member drives the first aligning member and the second aligning member to approach each other, so as to align the glue-applied battery cell on the inspection station.

11. The conveying detection mechanism according to claim 1, characterized in that: The conveying detection mechanism also includes a buffer mechanism arranged at the starting end of the conveying assembly, and the buffer mechanism includes a lifting drive member and a bracket. The bracket is installed at the driving end of the lifting drive member, and the bracket is used to hold at least one battery cell.

12. A battery cell glue application device, characterized in that: The cell glue applying device comprises a loading mechanism, a first transfer mechanism, a first detection mechanism, a second transfer mechanism, a first glue applying mechanism, a first conveying detection mechanism, a flipping mechanism, a third transfer mechanism, a second glue applying mechanism, and a second conveying detection mechanism. The cell glue applying device is provided with a loading station, a first detection station, a first glue applying station, a second detection station, a flipping station, and a second glue applying station in sequence. The second conveying detection mechanism is a conveying detection mechanism according to any one of claims 1 to 11, wherein: The feeding mechanism is arranged at the feeding station, the first detection mechanism is arranged at the first detection station, the first gluing mechanism is arranged at the first gluing station, the first conveying detection mechanism is arranged at the second detection station, the flipping mechanism is arranged at the flipping station, and the second gluing mechanism is arranged at the second gluing station; The loading mechanism is configured to move the battery sheet to be glued to the loading station; The first transfer mechanism is configured to move the battery cells of the loading station to the first inspection station, and the first inspection mechanism is configured to perform appearance inspection on the battery cells to be glued at the first inspection station to determine whether the battery cells to be glued at the first inspection station are qualified; The second transfer mechanism is configured to move the battery cell to be glued after being inspected by the first inspection station to the first glue application station; The first glue applying mechanism is configured to apply glue to a first surface of the battery cell located at the first glue applying station; The first conveying and detecting mechanism is arranged at the rear of the first gluing station, the second transfer mechanism is further configured to move the battery cell after gluing to the first conveying and detecting mechanism, and the first conveying and detecting mechanism is configured to perform photographic detection on the first surface of the battery cell after gluing on the first surface; The second transport mechanism is further configured to move the battery cell inspected by the first transport and inspection mechanism to the flipping station, and the flipping mechanism is configured to receive the battery cell transported by the second transport mechanism and flip the received battery cell by 180° so that the second surface of the battery cell faces upward; The third transport mechanism is configured to move the battery sheet flipped by the flipping mechanism to the second glue application station; The second glue applying mechanism is configured to apply glue to the second surface of the battery sheet at the second glue applying station; The second conveying and detecting mechanism is arranged at the rear of the second gluing station, and the third transfer mechanism is also configured to move the battery cells that have been glued by the second gluing mechanism to the second conveying and detecting mechanism, and the second conveying and detecting mechanism is configured to carry out photographic detection and conveyance of the battery cells that have completed the second surface gluing.

13. The battery sheet glue application device according to claim 12, characterized in that: The battery cell glue application device also includes an NG rejection mechanism, which is arranged at the first inspection station. The NG rejection mechanism is configured to unload NG battery cells detected by the first inspection station. The NG rejection mechanism includes an NG transport component and an NG material box. The NG transport component is configured to pick up the NG battery cells on the first inspection station and transport the picked up NG battery cells into the NG material box.