Compressor balancing block detection device
By designing a compressor balance block detection device including a vibrating disc, a weighing conveyor belt and a turntable, automatic detection and screening are realized, solving the problems of low detection accuracy and low efficiency in the prior art, and meeting the needs of large-scale high-quality inspection.
Patent Information
- Application Number
- CN202420523697.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-18
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-03-18
AI Technical Summary
When detecting compressor balance blocks, the prior art has low detection accuracy and low efficiency, making it difficult to meet the needs of high-quality inspection in large batches.
A detection device including a vibrating disc, a weighing conveyor belt and a turntable is designed, and automatic detection and screening is achieved through components such as a chute mechanism, a weighing conveyor, an infrared height detector and a projection detector.
It improves detection accuracy and efficiency, can automatically detect the weight and appearance dimensions of the balance block, and automatically screen through the blowing nozzle to meet the needs of high-quality inspection in large batches.
Smart Images

Figure CN222724882U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of balancing block detection, in particular to a compressor balancing block detection device. Background Art
[0002] The compressor is the heart of the air-conditioning refrigeration system. The balance block is a key component that maintains dynamic balance when the compressor motor rotor rotates at high speed. As a core component of the compressor, the requirements for the weight and dimensional accuracy of the balance block are constantly increasing.
[0003] The existing method of testing compressor balance blocks is usually to manually test the weight of the balance blocks using an electronic scale, and to use customized inspection fixtures and vernier calipers to test the external dimensions of the balance blocks, and then manually screen the qualified or unqualified balance blocks. The manual inspection and screening method has low detection accuracy and low detection and screening efficiency, and it is difficult to meet the high-quality inspection needs of large quantities of balance blocks. Utility Model Content
[0004] The purpose of the utility model is to design a compressor balancing block detection device so as to solve the problems mentioned in the background technology.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A compressor balance block detection device comprises a vibration plate, a weighing conveyor belt and a turntable connected in sequence, the discharge end of the vibration plate is connected with a slide mechanism with adjustable width, a first blowing nozzle is installed on the side of the weighing conveyor belt, and a size detection mechanism, the second blowing nozzle and the third blowing nozzle are installed in sequence above the turntable along the rotation direction of the turntable.
[0007] Furthermore, the slide mechanism includes a base plate, and baffles and limit plates are provided on opposite sides of the base plate. The baffle is fixed to the base plate, and the limit plate is slidably connected to the base plate. The limit plate can move in a direction close to or away from the baffle.
[0008] Furthermore, a fixing plate is fixed on the side of the bottom plate away from the baffle, a screw is fixed on the fixing plate, a connecting plate is fixed on the side of the limit plate away from the baffle, a sliding hole is provided on the connecting plate for sliding connection with the screw, and a nut is threadedly connected to the screw.
[0009] Furthermore, the size detection mechanism includes an infrared height detector and a projection detector which are sequentially arranged along the rotation direction of the turntable.
[0010] Furthermore, a first material discharge chute is provided on the side of the weighing conveyor belt opposite to the first blowing nozzle, and a second material discharge chute and a third material discharge chute are respectively provided on the side of the turntable at positions respectively aligned with the second blowing nozzle and the third blowing nozzle.
[0011] Furthermore, the first air blowing nozzle, the second air blowing nozzle and the third air blowing nozzle are all connected to an air blowing pump.
[0012] The beneficial effects of the utility model are:
[0013] The weight of the balancing block is automatically detected by the weighing conveyor belt, and the external dimensions of the balancing block are automatically detected by the dimension detection mechanism. The qualified or unqualified balancing blocks are automatically screened by the first blowing nozzle, the second blowing nozzle and the third blowing nozzle, so as to improve the detection accuracy, the detection and screening efficiency is high, and thus meet the high-quality detection requirements of large quantities of balancing blocks;
[0014] The slide mechanism with adjustable width can adapt to the loading of products of different sizes in the vibration plate, increasing the applicability of the detection device. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 It is a structural schematic diagram of the utility model;
[0017] Figure 2 It is a structural schematic diagram of the slide mechanism in the utility model.
[0018] The names of the components marked in the figure are as follows:
[0019] 1. Vibrating plate; 2. Weighing conveyor belt; 3. Turntable; 4. First blowing nozzle; 5. Second blowing nozzle; 6. Third blowing nozzle; 7. Bottom plate; 8. Baffle plate; 9. Limiting plate; 10. Fixing plate; 11. Screw; 12. Connecting plate; 13. Slide hole; 14. Nut; 15. Infrared height detector; 16. Projection detector; 17. First unloading chute; 18. Second unloading chute; 19. Third unloading chute. DETAILED DESCRIPTION
[0020] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0021] like Figure 1-2 As shown, a compressor balance block detection device comprises a vibration plate 1, a weighing conveyor belt 2 and a turntable 3 connected in sequence, the discharge end of the vibration plate 1 is connected with a bottom plate 7, the other end of the bottom plate 7 is connected with the weighing conveyor belt 2, the product is poured into the vibration plate 1, the vibration plate 1 automatically discharges, the product flows into the weighing conveyor belt 2 through the bottom plate 7, and the weighing conveyor belt 2 can weigh and transport the product; baffles 8 and limit plates 9 are provided on opposite sides of the bottom plate 7, the baffles 8 are fixed on the bottom plate 7, and a fixing plate 10 is fixed on the side of the bottom plate 7 away from the baffle 8. A screw 11 is fixed on the fixing plate 10, and a connecting plate 12 is fixed on the side of the limiting plate 9 away from the baffle 8. A sliding hole 13 is provided on the connecting plate 12 to be slidably connected to the screw 11, and a nut 14 is threadedly connected to the screw 11. After loosening the screw 11, the sliding hole 13 can be moved on the screw 11, so that the limiting plate 9 can move in a direction close to or away from the baffle 8, thereby changing the distance between the limiting plate 9 and the baffle 8, which can adapt to the loading of products of different sizes in the vibration plate 1, and increase the applicability of the detection device;
[0022] A first blowing nozzle 4 is installed on the side of the weighing conveyor 2, and a first unloading chute 17 is provided on the side of the weighing conveyor 2 opposite to the first blowing nozzle 4. The first blowing nozzle 4 blows the unqualified balancing block toward the direction of the first unloading chute 17, so that the balancing block slides into the waste box along the first unloading chute 17; an infrared height detector 15, a projection detector 16, a second blowing nozzle 5 and a third blowing nozzle 6 are installed in sequence above the turntable 3 along the rotation direction of the turntable 3, and the sides of the turntable 3 are respectively aligned with the second blowing nozzle 5 and the third blowing nozzle 6 The second unloading chute 18 and the third unloading chute 19 are respectively provided at the positions, and the outer dimensions of the balancing block can be detected by the infrared height detector 15 and the projection detector 16. The second blowing nozzle 5 blows the balancing block with unqualified outer dimensions toward the second unloading chute 18, so that the balancing block slides along the second unloading chute 18 into the waste box, and the third blowing nozzle 6 blows the balancing block with qualified weight and outer dimensions toward the third unloading chute 19, so that the balancing block slides along the third unloading chute 19 into the collection box;
[0023] The first blowing nozzle 4, the second blowing nozzle 5 and the third blowing nozzle 6 are all connected to a blowing pump. The compressor balance block detection device also includes a PLC controller. The weighing conveyor belt 2, the infrared height detector 15, the projection detector 16 and the blowing pump are all connected to the PLC controller.
[0024] Working principle:
[0025] like Figure 1-2 As shown, when the compressor balance block detection device is in use, the balance block with detection is poured into the vibration plate 1, the vibration plate 1 automatically discharges the material, and the balance block flows into the weighing conveyor 2 through the bottom plate 7. The weighing conveyor 2 can weigh and transmit the product. When the weighing conveyor 2 detects that the weight of the balance block is unqualified, the weighing conveyor 2 will feed back the signal to the PLC controller. When the balance block is transported to the front of the first blowing nozzle 4, the PLC controller will control the blowing pump to start. The blowing pump blows the unqualified balance block to the direction of the first unloading chute 17 through the first blowing nozzle 4, so that the balance block slides along the first unloading chute 17 into the waste box;
[0026] The balancing block with qualified weight is transferred to the turntable 3 along the weighing conveyor belt 2. The balancing block rotates with the turntable 3 and passes under the infrared height detector 15 and the projection detector 16 in turn. The infrared height detector 15 and the projection detector 16 can detect the external dimensions of the balancing block. When it is detected that the external dimensions of the balancing block are unqualified, the infrared height detector 15 or the projection detector 16 will feed back a signal to the PLC controller. When the balancing block is transported to the front of the second blowing nozzle 5, the PLC controller will control the blowing pump to start. The second blowing nozzle 5 will blow the balancing block with unqualified external dimensions toward the direction of the second unloading chute 18, so that the balancing block slides along the second unloading chute 18 into the waste box;
[0027] The balancing block with qualified external dimensions will be transported to the front of the third blowing nozzle 6 along the turntable. The third blowing nozzle 6 will blow the balancing block with qualified weight and external dimensions toward the third unloading chute 19, so that the balancing block slides along the third unloading chute 19 into the collection box.
[0028] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A compressor balancing block detection device, characterized in that: The invention comprises a vibration plate (1), a weighing conveyor belt (2) and a rotating plate (3) which are connected in sequence. The discharge end of the vibration plate (1) is connected with a sliding groove mechanism with adjustable width. The side of the weighing conveyor belt (2) is provided with a first blowing nozzle (4). The top of the rotating plate (3) is provided with a size detection mechanism, a second blowing nozzle (5) and a third blowing nozzle (6) in sequence along the rotation direction of the rotating plate (3).
2. The compressor balancing block detection device according to claim 1, characterized in that: The slide mechanism comprises a bottom plate (7), and baffles (8) and limit plates (9) are arranged on opposite sides of the bottom plate (7). The baffles (8) are fixed on the bottom plate (7), and the limit plates (9) are slidably connected to the bottom plate (7). The limit plates (9) can move in a direction close to or away from the baffles (8).
3. The compressor balancing block detection device according to claim 2, characterized in that: A fixing plate (10) is fixed to the side of the bottom plate (7) away from the baffle plate (8), a screw (11) is fixed to the fixing plate (10), a connecting plate (12) is fixed to the side of the limiting plate (9) away from the baffle plate (8), a sliding hole (13) is provided on the connecting plate (12) and is slidably connected to the screw (11), and a nut (14) is threadedly connected to the screw (11).
4. The compressor balancing block detection device according to claim 1, characterized in that: The size detection mechanism comprises an infrared height detector (15) and a projection detector (16) which are arranged in sequence along the rotation direction of the turntable (3).
5. The compressor balancing block detection device according to claim 1, characterized in that: A first material discharge chute (17) is provided on the side of the weighing conveyor belt (2) opposite to the first air blowing nozzle (4), and a second material discharge chute (18) and a third material discharge chute (19) are provided on the side of the turntable (3) at positions respectively aligned with the second air blowing nozzle (5) and the third air blowing nozzle (6).
6. The compressor balancing block detection device according to claim 1, characterized in that: The first air blowing nozzle (4), the second air blowing nozzle (5) and the third air blowing nozzle (6) are all connected to an air blowing pump.