A compressor piston processing equipment

By designing a compressor piston processing equipment including cleaning barrels, water spray components, water conduit pipes, wastewater tanks, filter components and circulation pump pipes, the problems of waste of water resources and blockage of sewer pipes during the cleaning process are solved, and efficient cleaning and reuse of water resources are achieved.

CN222724937UActive Publication Date: 2025-04-08SHENZHEN MAXITENG ELECTRICAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202420828212.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2025-04-08
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The existing compressor piston processing equipment requires a large amount of water resources during the cleaning process, resulting in waste of water resources. The cleaned wastewater may be discharged directly into the sewer pipe, causing blockage of the sewer pipe.

Method used

A compressor piston processing equipment is designed, including a cleaning cylinder, a water spray assembly, a water conduit, a wastewater tank, a filter assembly and a circulation pump pipe. The equipment cleans the piston through a water spray assembly. The water conduit pipe discharges wastewater with debris into the wastewater tank. The filter assembly filters the debris, and the circulation pump pipe guides the water purification into the water storage tank to realize the reuse of water resources.

Benefits of technology

The equipment can efficiently clean the piston without wasting water resources. By filtering and recycling water resources, it avoids the risk of sewer pipe blockage and significantly saves water resources.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222724937U_ABST
Patent Text Reader

Abstract

The utility model discloses a compressor piston processing equipment, including a processing base with a cavity inside, a cleaning cylinder is arranged on the top of the processing base, a cleaning net cylinder is installed in the cleaning cylinder via multiple mounting rods, and multiple placement cavities for piston placement are separated in the cleaning net cylinder via a partition frame; a gantry is arranged on one side of the processing base, and a water spray assembly for cleaning is arranged on the gantry via a lifting assembly; the utility model relates to the technical field of processing equipment. The compressor piston processing equipment can discharge waste water with debris into a waste water tank through a water guide pipe, and can filter and precipitate debris into a sedimentation tank through a filter net, and then can guide water without debris into a water storage tank through the cooperation between a drainage pipe and a circulating pump pipe.
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Description

Technical Field

[0001] The utility model relates to the technical field of processing equipment, in particular to compressor piston processing equipment. Background Art

[0002] The compressor piston reciprocates in the cylinder and forms a compression volume with the cylinder. Its shape is complementary to the cylinder. Once the cylinder form is determined, the piston is also determined accordingly. The compressor piston is processed by a lathe, the piston is fixed by a fixing part, and then the piston surface is cut by a cutting part.

[0003] However, during the cutting process, impurities such as iron filings will remain on the surface of the piston workpiece. If it is not cleaned, it is difficult to assemble the compressor piston to the cylinder body during assembly. Therefore, after the cutting process of the compressor piston is completed, the surface of the piston needs to be cleaned to ensure the cleanliness of the piston surface; for example, the patent number "CN219648204U" provides a cleaning and decontamination device that can quickly replace the piston to ensure cleaning efficiency. The device allows the cleaned piston to be quickly replaced with the uncleaned piston, which improves the efficiency of piston cleaning.

[0004] However, a large amount of water resources are required during the cleaning process. Long-term cleaning will seriously waste water resources. In addition, the wastewater generated during the cleaning process may go directly into the sewer pipe, and there is a certain amount of debris in the wastewater. After a long period of accumulation, a certain amount of debris will accumulate in the sewer pipe, causing blockage of the sewer pipe. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a compressor piston processing equipment, which solves the problem that a large amount of water resources are required in the cleaning process, and long-term cleaning will seriously waste water resources. In addition, the wastewater generated in the cleaning process may directly flow into the sewer pipe, and there is a certain amount of debris in the wastewater. After a long period of accumulation, a certain amount of debris will accumulate in the sewer pipe, thereby causing blockage of the sewer pipe.

[0006] To achieve the above purpose, the utility model is implemented through the following technical solutions: a compressor piston processing equipment, including a processing base with a cavity inside, a cleaning cylinder is provided on the top of the processing base, a cleaning net cylinder is installed in the cleaning cylinder through multiple mounting rods, and the cleaning net cylinder is divided into multiple placement cavities for piston placement through a partition frame; a gantry is provided on one side of the processing base, and a water spray component for cleaning is provided on the gantry through a lifting component;

[0007] The bottom of the cleaning cylinder is provided with a water pipe extending into the cavity, and a rotating mechanism for rotating the cleaning cylinder is provided between the water pipe and the processing base;

[0008] A wastewater tank connected to the water pipe is provided in the cavity, and a filter assembly for filtering debris is provided in the wastewater tank. A water storage tank is also provided in the cavity, and the water storage tank and the wastewater tank are connected by a circulating pump pipe, and the water storage tank and the water spray assembly are connected by a water guide assembly.

[0009] Preferably, the lifting assembly includes a lifting cylinder arranged on the top of the gantry.

[0010] Preferably, the water spray assembly comprises a main water pipe installed at the telescopic end of the lifting cylinder, a water distribution pipe rack is provided at the bottom of the main water pipe, and a plurality of high-pressure nozzles are provided at the bottom of the water distribution pipe rack.

[0011] Preferably, the water guiding assembly comprises a water guiding pump on the water storage tank, and the water guiding pump is connected to the main water pipe via a water guiding hose.

[0012] Preferably, the filter assembly includes a sedimentation tank for debris sedimentation and a clean water tank which are arranged in the wastewater tank and divided into upper and lower parts by a filter screen. A drain pipe is arranged in the clean water tank, and the circulating pump pipe is arranged between the drain pipe and the water storage tank.

[0013] Preferably, a box door is provided on one side of the processing base.

[0014] Preferably, the rotating mechanism comprises a driven gear arranged on the outer wall of the water pipe, a rotating motor arranged vertically upward is provided on the top of the processing base, and an output gear meshing with the driven gear is provided on the output shaft of the rotating motor.

[0015] Preferably, the processing base is provided with a through hole for the water pipe to pass through, and a rotary bearing is provided between the water pipe and the through hole.

[0016] Beneficial Effects

[0017] The utility model provides a compressor piston processing equipment. Compared with the prior art, it has the following advantages:

[0018] Beneficial effects:

[0019] (1) The compressor piston processing equipment places multiple pistons in a placement cavity which is arranged in a cleaning cylinder and formed by a partition frame and a cleaning net cylinder, so that multiple pistons can be cleaned synchronously. Then, through the cooperation between the set lifting cylinder and the water spray assembly arranged at the bottom of the lifting cylinder, multiple pistons can be flushed, thereby improving the cleaning efficiency to a certain extent.

[0020] (2) The compressor piston processing equipment can discharge wastewater with debris into the wastewater tank through the provided water pipe, and can filter the debris and settle it in the sedimentation tank through the provided filter net. After that, the water without debris can be introduced into the water storage tank through the cooperation between the provided drainage pipe and the circulation pump pipe, so that the wastewater does not need to be discharged directly into the sewer pipe, which effectively prevents the blockage of the sewer pipe. Among them, when the water spray component is working, the water resources in the water storage tank can be introduced into the main water pipe through the cooperation between the provided water pump and the water hose. Finally, the piston can be cleaned through the coordinated work between the provided water distribution pipe rack and the high-pressure nozzle. The whole process presents a water cycle, thereby completing the reuse of water resources and greatly saving water resources.

[0021] (3) The compressor piston processing equipment is provided with a rotating motor that can drive the output gear provided on the output shaft of the rotating motor to rotate. Then, with the cooperation of the rotating bearing and the driven gear provided on the water pipe, the rotation of the entire cleaning cylinder is realized, which can further improve the cleaning effect of the water spray assembly. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a structural schematic diagram of a compressor piston processing equipment of the utility model;

[0023] Figure 2 It is a schematic diagram of the interior of the cavity of the processing base of the utility model;

[0024] Figure 3 It is a structural schematic diagram of the rotating mechanism of the utility model;

[0025] Figure 4 It is a structural schematic diagram of the water spray assembly of the utility model.

[0026] In the figure: 1. Processing base; 2. Cleaning cylinder; 3. Mounting rod; 4. Partition frame; 5. Placement chamber; 6. Gantry; 7. Water pipe; 8. Wastewater tank; 9. Water storage tank; 10. Circulation pump pipe; 11. Lifting cylinder; 12. Main water pipe; 13. Water distribution pipe rack; 14. High-pressure nozzle; 15. Water pump; 16. Water hose; 17. Filter screen; 18. Sedimentation tank; 19. Drain pipe; 20. Cleaning net cylinder; 21. Box door; 22. Driven gear; 23. Rotating motor; 24. Output gear; 25. Rotating bearing; 26. Clean water tank. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] The utility model provides two technical solutions:

[0029] Figure 1-Figure 4 The first embodiment is shown: a compressor piston processing equipment, comprising a processing base 1 with a cavity inside, a cleaning cylinder 2 is provided on the top of the processing base 1, a cleaning net cylinder 20 is installed in the cleaning cylinder 2 via a plurality of mounting rods 3, and a plurality of placement cavities 5 for placing pistons are separated by a partition frame 4 in the cleaning net cylinder 20; a gantry 6 is provided on one side of the processing base 1, and a water spray assembly for cleaning is provided on the gantry 6 via a lifting assembly;

[0030] A water pipe 7 extending into the cavity is provided at the bottom of the cleaning cylinder 2, and a rotating mechanism for rotating the cleaning cylinder 2 is provided between the water pipe 7 and the processing base 1;

[0031] A wastewater tank 8 connected to the water pipe 7 is provided in the cavity, and a filtering component for filtering debris is provided in the wastewater tank 8. A water storage tank 9 is also provided in the cavity, and the water storage tank 9 and the wastewater tank 8 are connected by a circulating pump pipe 10, and the water storage tank 9 and the water spray component are connected by a water guide component.

[0032] The lifting assembly includes a lifting cylinder 11 arranged on the top of the gantry 6 .

[0033] The water spray assembly includes a main water pipe 12 installed at the telescopic end of the lifting cylinder 11 , a water distribution pipe rack 13 is provided at the bottom of the main water pipe 12 , and a plurality of high-pressure nozzles 14 are provided at the bottom of the water distribution pipe rack 13 .

[0034] The water guide assembly includes a water guide pump 15 on the water storage tank 9 , and the water guide pump 15 is connected to the main water pipe 12 via a water guide hose 16 .

[0035] Among them, the filtering component includes a sedimentation tank 18 for debris sedimentation and a clean water tank 26 which is arranged in the wastewater tank 8 and divided into upper and lower parts by a filter screen 17. A drain pipe 19 is arranged in the clean water tank 26, and a circulating pump pipe 10 is arranged between the drain pipe 19 and the water storage tank 9.

[0036] A box door 21 is provided on one side of the processing base 1 .

[0037] Multiple pistons are placed in a placement cavity 5 which is arranged in the cleaning cylinder 2 and formed by the partition frame 4 and the cleaning net cylinder 20, so that multiple pistons can be cleaned synchronously. Then, the multiple pistons can be flushed through the cooperation between the set lifting cylinder 11 and the water spray assembly arranged at the bottom of the lifting cylinder 11, which improves the cleaning efficiency to a certain extent. In the cleaning process, the waste water with debris can be discharged into the waste water tank 8 through the set water pipe 7, and the debris can be filtered and precipitated into the sedimentation tank 18 through the set filter screen 17, and then the waste water can be discharged through the set drainage pipe 19 and The mutual cooperation between the circulating pump pipe 10 can guide the water without debris into the water tank 9, so there is no need to discharge the waste water directly into the sewer pipe, which can effectively prevent the sewer pipe from being blocked; wherein, when the water spray component is working, the water resources in the water tank 9 can be guided into the main water pipe 12 through the mutual cooperation between the set water pump 15 and the water hose 16, and finally the piston can be cleaned through the coordinated work between the set water distribution pipe rack 13 and the high-pressure nozzle 14; the whole process presents a water cycle, thereby completing the reuse of water resources, greatly saving water resources.

[0038] Figure 2 and Figure 3 A second embodiment is shown, which mainly differs from the first embodiment in that the rotating mechanism includes a driven gear 22 arranged on the outer wall of the water pipe 7, a rotating motor 23 arranged vertically upward is provided on the top of the processing base, and an output gear 24 meshing with the driven gear 22 is provided on the output shaft of the rotating motor 23.

[0039] A through hole is provided on the processing base 1 for the water pipe 7 to pass through, and a rotary bearing 25 is provided between the water pipe 7 and the through hole.

[0040] The rotating motor 23 can drive the output gear 24 arranged on the output shaft of the rotating motor 23 to rotate, and then the rotation of the entire cleaning barrel 2 is realized with the cooperation of the rotating bearing 25 and the driven gear 22 arranged on the water pipe 7, which can further improve the cleaning effect of the water spray assembly.

[0041] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.

[0042] When in use, first place multiple pistons in the placement cavity 5 which is arranged in the cleaning cylinder 2 and formed by the partition frame 4 and the cleaning net cylinder 20, so as to achieve the goal of synchronous cleaning of multiple pistons, and then through the cooperation between the set lifting cylinder 11 and the water spray assembly arranged at the bottom of the lifting cylinder 11, the multiple pistons can be flushed, which improves the cleaning efficiency to a certain extent; wherein, during the cleaning process, the waste water with debris can be discharged into the waste water tank 8 through the set water pipe 7, and the debris can be filtered and precipitated into the sedimentation tank 18 through the set filter screen 17, and then the water without debris can be introduced into the water storage tank 9 through the cooperation between the set drain pipe 19 and the circulating pump pipe 10, so that the waste water does not need to be discharged directly into the sewer pipe, which effectively prevents the sewer pipe from being contaminated. Blockage occurs; wherein, when the water spray component is working, the water resources in the water storage tank 9 can be introduced into the main water pipe 12 through the mutual cooperation between the set water pump 15 and the water hose 16, and finally, the piston can be cleaned through the coordinated work between the set water distribution pipe rack 13 and the high-pressure nozzle 14; the whole process presents a water cycle, thereby completing the reuse of water resources, greatly saving water resources; wherein, when the water spray component is working, the piston can be cleaned through the set water spray component, and the set rotating motor 23 can drive the output gear 24 set on the output shaft of the rotating motor 23 to rotate, and then with the cooperation of the rotating bearing 25 and the driven gear 22 set on the water pipe 7, the rotation of the entire cleaning cylinder 2 is realized, which can further improve the cleaning effect of the water spray component.

[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A compressor piston processing device, comprising a processing base (1) with a cavity inside, characterized in that: A cleaning cylinder (2) is provided on the top of the processing base (1), a cleaning net cylinder (20) is installed in the cleaning cylinder (2) via a plurality of installation rods (3), and a plurality of placement chambers (5) for placing pistons are separated in the cleaning net cylinder (20) via a partition frame (4); a gantry (6) is provided on one side of the processing base (1), and a water spray assembly for cleaning is provided on the gantry (6) via a lifting assembly; The bottom of the cleaning cylinder (2) is provided with a water pipe (7) extending into the cavity, and a rotating mechanism for rotating the cleaning cylinder (2) is provided between the water pipe (7) and the processing base (1); A waste water tank (8) connected to the water guide pipe (7) is provided in the cavity, a filter assembly for filtering debris is provided in the waste water tank (8), a water storage tank (9) is also provided in the cavity, and the water storage tank (9) and the waste water tank (8) are connected via a circulation pump pipe (10), and the water storage tank (9) and the water spray assembly are connected via a water guide assembly.

2. A compressor piston processing equipment according to claim 1, characterized in that: The lifting assembly comprises a lifting cylinder (11) arranged on the top of the gantry (6).

3. A compressor piston processing equipment according to claim 2, characterized in that: The water spray assembly comprises a main water pipe (12) installed at the telescopic end of the lifting cylinder (11), a water distribution pipe rack (13) is provided at the bottom of the main water pipe (12), and a plurality of high-pressure nozzles (14) are provided at the bottom of the water distribution pipe rack (13).

4. A compressor piston processing equipment according to claim 1, characterized in that: The water guide assembly comprises a water guide pump (15) on the water storage tank (9), and the water guide pump (15) is connected to the main water pipe (12) via a water guide hose (16).

5. The compressor piston processing equipment according to claim 1, characterized in that: The filter assembly comprises a sedimentation tank (18) for debris sedimentation and a clean water tank (26) which are arranged in a waste water tank (8) and are divided into upper and lower parts by a filter screen (17). A drainage pipe (19) is arranged in the clean water tank (26). The circulation pump pipe (10) is arranged between the drainage pipe (19) and the water storage tank (9).

6. A compressor piston processing equipment according to claim 1, characterized in that: A box door (21) is provided on one side of the processing base (1).

7. The compressor piston processing equipment according to claim 1, characterized in that: The rotating mechanism comprises a driven gear (22) arranged on the outer wall of the water pipe (7), a rotating motor (23) arranged vertically upward is provided on the top of the processing base, and an output gear (24) meshing with the driven gear (22) is provided on the output shaft of the rotating motor (23).

8. A compressor piston processing equipment according to claim 7, characterized in that: The processing base (1) is provided with a through hole for the water pipe (7) to pass through, and a rotary bearing (25) is provided between the water pipe (7) and the through hole.

Citation Information

Patent Citations

  • Cleaning and decontamination device for piston machining

    CN219648204U