Alumina plant new steam condensate treatment device

By designing a new steam condensate treatment device for alumina factory with a transmission system and scraper, the problems of inconvenience in cleaning and impurity residues within the device are solved, and a higher quality condensate treatment and stability of the device operation are achieved.

CN222725034UActive Publication Date: 2025-04-08SHANXI AOKEDA CHEM CO LTD
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Patent Information

Application Number
CN202420906219.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2025-04-08
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

The internal cleaning of the new steam condensate treatment device of the Alumina Factory is inconvenient, and a large amount of impurities will remain on the inner wall after long-term use, affecting the normal operation of the device.

Method used

A device including a treatment tank, a clamping seat, a transmission shaft, a motor, a driving gear, a driven gear, a scraper and other components is designed. The rotating wheel drives the rotation shaft to rotate, and pushes the sleeve to move up and down outside the spindle, so as to drive the scraper to closely adhere to the inner wall of the treatment tank to clean the residue.

Benefits of technology

It effectively improves the quality of condensate treatment, simplifies the cleaning process inside the device, reduces impurity residues, and ensures the normal operation of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of alumina production equipment, and discloses a new steam condensate treatment device for an alumina plant, including a treatment tank, a clamping seat is installed at the middle position of the top of the treatment tank, a transmission shaft is inserted inside the clamping seat, a sleeve is sleeved outside the main shaft, and hinge plates are installed on the left and right sides of the sleeve; a driving rod is movably connected to the upper and lower sides of the hinge plate through a bearing, and scrapers are installed on the outside of the connecting plate; a motor is installed on the top right side of the treatment tank, the rotor of the motor is coaxially connected to a driving gear, and a driven gear is coaxially installed on the upper side of the outside of the transmission shaft. The new steam condensate treatment device for an alumina plant drives the rotation of the rotating shaft by rotating the turntable, so that the connection plate can be driven to expand outward by the driving rod, and the driving gear can be driven to rotate by the motor, so that the residual material can be cleaned by the rotating scraper, thereby improving the treatment quality.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum oxide production equipment, in particular to a new steam condensate treatment device for an aluminum oxide plant. Background Art

[0002] Alumina is mostly produced by wet smelting. During the production process, bauxite slurry and caustic soda undergo a high-temperature and high-pressure dissolution reaction in an autoclave to produce a high-temperature and high-pressure mixture of sodium aluminate and red mud. High-pressure dissolution is a relatively important process and usually uses a flash tank. The function of the flash tank is to fully release secondary steam from the material after high-temperature and high-pressure dissolution after several stages of flash distillation, so that the material temperature and pressure can be reduced.

[0003] Most of the common new steam condensate treatment tanks in alumina plants are of an integral tank structure, which makes it inconvenient to clean the inside. In addition, due to the long-term use of the device, a large amount of impurities will remain on the inner wall of the treatment tank, affecting the normal operation of the device and failing to meet the working requirements of condensate treatment. Therefore, a new steam condensate treatment device for alumina plants is proposed. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a new steam condensate treatment device for an alumina plant to solve the technical problems that it is inconvenient to clean the inside and a large amount of impurities will remain on the inner wall of the treatment tank due to long-term use of the device.

[0005] In order to achieve the above-mentioned purpose, the utility model provides the following technical solution: a new steam condensate treatment device for an alumina plant, comprising:

[0006] A processing tank, wherein a clamping seat is installed at the middle position of the top of the processing tank, and a transmission shaft is inserted into the inside of the clamping seat;

[0007] A supporting plate is connected to the bottom end of the transmission shaft, a main shaft is installed at the middle position of the bottom of the supporting plate, a sleeve is sleeved on the outside of the main shaft, and hinge plates are installed on the left and right sides of the sleeve;

[0008] The driving rod is movably connected to the upper and lower sides of the hinge plate through bearings, and the outer ends of the driving rods are connected with connecting plates through bearings, and the outer sides of the connecting plates are equipped with scrapers;

[0009] The motor is installed on the top right side of the processing tank. The rotor of the motor is coaxially connected with a driving gear. The outer upper side of the transmission shaft is coaxially equipped with a driven gear, and the driven gear is meshed with the driving gear.

[0010] Preferably, the scrapers are all arranged at an angle, the scrapers are all arranged in a mesh structure, and the height of the scrapers is the same as the height of the inner wall of the processing tank, thereby improving the quality of cleaning the inner wall of the processing tank.

[0011] Preferably, slide grooves are provided on both left and right sides of the support plate, and slide seats are inserted into the slide grooves. The top slide seats of the connecting plate and the bottom slide seats are connected to each other, thereby improving the stability of the connecting plate and the scraper when expanding outward.

[0012] Preferably, a rotating shaft is inserted into the lower inner side of the main shaft, the top of the rotating shaft is screwed to the inner part of the main shaft through a thread, and the bottom of the rotating shaft is movably equipped with a mounting bottom cover through a bearing to facilitate connection.

[0013] Preferably, the bottom of the rotating shaft passes through the corresponding position of the bottom of the processing tank, and a turntable is coaxially mounted on the bottom end of the rotating shaft. The outside of the turntable is provided with anti-skid grooves to prevent slipping.

[0014] Preferably, a chuck is coaxially mounted on the outside of the transmission shaft at a position located inside the clamping seat, and the chuck is inserted into the inside of the clamping seat, thereby improving the stability of the transmission shaft during rotation.

[0015] Compared with the prior art, the utility model provides a new steam condensate treatment device for an alumina plant, which has the following beneficial effects:

[0016] The new steam condensate treatment device of the alumina plant drives the rotation of the rotating shaft by rotating the turntable, so that the sleeve can be pushed to move up and down on the outside of the main shaft by installing the bottom cover, so that the connection plate can be driven to expand outward by the driving rod, and then the scraper can be made close to the inner wall of the treatment tank. At the same time, the driving gear can be driven to rotate by the motor, and the transmission shaft can be driven to rotate by the driven gear, so that the residue attached to the inner wall of the treatment tank can be cleaned by the rotating scraper, thereby improving the quality of condensate treatment. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the cross-sectional structure of the treatment tank of the utility model;

[0019] Figure 3 This is a schematic diagram of the sleeve structure of the utility model;

[0020] Figure 4 This is a schematic diagram of the cross-sectional structure of the support plate of the utility model;

[0021] Figure 5 It is a schematic diagram of the cross-sectional structure of the sleeve of the utility model.

[0022] In the figure: 1. treatment tank; 2. clamping seat; 3. transmission shaft; 4. motor; 5. driving gear; 6. driven gear; 7. chuck; 8. supporting plate; 9. main shaft; 10. sleeve; 11. hinge plate; 12. driving rod; 13. connecting plate; 14. scraper; 15. slide groove; 16. slide seat; 17. bottom cover installation; 18. rotating shaft; 181. turntable. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] The utility model provides a technical solution, a new steam condensate treatment device for an alumina plant, comprising a treatment tank 1, a clamping seat 2, a transmission shaft 3, a motor 4, a driving gear 5, a driven gear 6, a chuck 7, a supporting plate 8, a main shaft 9, a sleeve 10, a hinge plate 11, a driving rod 12, a connecting plate 13, a scraper 14, a chute 15, a slide seat 16, a mounting bottom cover 17, a rotating shaft 18 and a turntable 181:

[0025] See also Figure 1 A card seat 2 is installed at the middle position of the top of the processing tank 1, and a transmission shaft 3 is inserted into the card seat 2;

[0026] See also Figure 2 , support plate 8, connected to the bottom end of the transmission shaft 3, please refer to Figure 3 A main shaft 9 is installed at the middle position of the bottom of the supporting plate 8, a sleeve 10 is sleeved outside the main shaft 9, and hinge plates 11 are installed on the left and right sides of the sleeve 10;

[0027] The driving rod 12 is movably connected to the upper and lower sides of the hinge plate 11 through bearings. The outer ends of the driving rod 12 are connected with connecting plates 13 through bearings. The outer sides of the connecting plates 13 are provided with scrapers 14.

[0028] See also Figure 1 The motor 4 is installed on the top right side of the treatment tank 1. The rotor of the motor 4 is coaxially connected with the driving gear 5. The outer upper side of the transmission shaft 3 is coaxially equipped with a driven gear 6, and the driven gear 6 is meshed with the driving gear 5. Please refer to Figure 2 The scrapers 14 are all inclined, and the scrapers 14 are all mesh structured. The height of the scrapers 14 is the same as the inner wall height of the treatment tank 1. Please refer to Figure 4, the left and right sides of the inner side of the supporting plate 8 are provided with a slide groove 15, and the inner side of the slide groove 15 is provided with a slide seat 16, and the top of the connecting plate 13 is connected to the bottom of the slide seat 16;

[0029] See also Figure 5 , a rotating shaft 18 is inserted into the lower side of the inner part of the main shaft 9, the top of the rotating shaft 18 is screwed with the inner part of the main shaft 9 through a thread, and a mounting bottom cover 17 is movably installed at the bottom of the rotating shaft 18 through a bearing, and the bottom of the rotating shaft 18 passes through the corresponding position of the bottom of the processing tank 1, and a turntable 181 is coaxially installed at the bottom end of the rotating shaft 18. By rotating the turntable 181, the rotation of the rotating shaft 18 is driven, so that the sleeve 10 can be pushed up and down on the outside of the main shaft 9 through the mounting bottom cover 17, so that the connection plate 13 can be driven to expand outward through the driving rod 12, and then the scraper 14 can be close to the inner wall of the processing tank 1, and at the same time, the driving gear 5 can be driven to rotate through the motor 4, so that the transmission shaft 3 can be driven to rotate through the driven gear 6, so that the residual material attached to the inner wall of the processing tank 1 can be cleaned by the rotating scraper 14, thereby improving the quality of condensate treatment, and the outer part of the turntable 181 is equipped with anti-slip grooves, and the outer part of the transmission shaft 3 is coaxially equipped with a chuck 7 at a position inside the clamping seat 2, and the chuck 7 is inserted into the inside of the clamping seat 2.

[0030] In this solution, the rotating shaft 18 is driven to rotate by rotating the turntable 181, so that the sleeve 10 can be pushed to move up and down outside the main shaft 9 by installing the bottom cover 17, so that the connecting plate 13 can be driven to expand outward by the driving rod 12, and then the scraper 14 can be closely attached to the inner wall of the processing tank 1. At the same time, the driving gear 5 can be driven to rotate by the motor 4, so that the transmission shaft 3 can be driven to rotate by the driven gear 6, so that the residue attached to the inner wall of the processing tank 1 can be cleaned by the rotating scraper 14, thereby improving the quality of condensate treatment.

[0031] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or includes elements inherent to such process, method, article or device.

[0032] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. Alumina plant fresh steam condensate treatment device, characterized in that: include: A processing tank (1), wherein a clamping seat (2) is installed at the middle position of the top end of the processing tank (1), and a transmission shaft (3) is inserted into the interior of the clamping seat (2); A support plate (8) is connected to the bottom end of the transmission shaft (3); a main shaft (9) is installed at the middle position of the bottom of the support plate (8); a sleeve (10) is sleeved on the outside of the main shaft (9); hinge plates (11) are installed on the left and right sides of the outside of the sleeve (10); A driving rod (12) is movably connected to the upper and lower sides of the hinge plate (11) through a bearing, and the outer ends of the driving rod (12) are connected with connecting plates (13) through bearings, and the outer sides of the connecting plates (13) are provided with scrapers (14); A motor (4) is installed on the top right side of the processing tank (1), the rotor of the motor (4) is coaxially connected to a driving gear (5), a driven gear (6) is coaxially installed on the outer upper side of the transmission shaft (3), and the driven gear (6) is meshed with the driving gear (5).

2. The fresh steam condensate treatment device for an aluminum oxide plant according to claim 1 is characterized in that: The scrapers (14) are all arranged at an angle, the scrapers (14) are all arranged in a mesh structure, and the height of the scrapers (14) is the same as the height of the inner wall of the treatment tank (1).

3. The fresh steam condensate treatment device for an aluminum oxide plant according to claim 1 is characterized in that: The left and right sides of the supporting plate (8) are provided with sliding grooves (15), the insides of the sliding grooves (15) are provided with sliding seats (16), and the top ends of the connecting plates (13) are connected to the bottom ends of the sliding seats (16).

4. The fresh steam condensate treatment device for an aluminum oxide plant according to claim 1 is characterized in that: A rotating shaft (18) is inserted into the lower inner side of the main shaft (9); the top of the rotating shaft (18) is screwed to the inner part of the main shaft (9) via a thread; and a mounting bottom cover (17) is movably mounted on the bottom of the rotating shaft (18) via a bearing.

5. The fresh steam condensate treatment device for an aluminum oxide plant according to claim 4 is characterized in that: The bottom of the rotating shaft (18) passes through a corresponding position of the bottom of the processing tank (1), and a rotating disk (181) is coaxially mounted on the bottom end of the rotating shaft (18), and the outside of the rotating disk (181) is provided with anti-slip grooves.

6. The fresh steam condensate treatment device for an aluminum oxide plant according to claim 1 is characterized in that: A chuck (7) is coaxially mounted on the outside of the transmission shaft (3) at a position located inside the clamping seat (2), and the chuck (7) is inserted into the inside of the clamping seat (2).