A detection device for a universal bending machine used for processing automobile brake muffler
By designing a detection device for sound-silencing chips for automobile brakes, the problem of multiple pieces bonding when the bending machine is grabbed and cancelled, automatic detection and single-piece conveying are realized, processing efficiency is improved and manual participation is reduced.
Patent Information
- Application Number
- CN202420937684.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-04-30
AI Technical Summary
When existing bending machines grab the sound silencer of the car brake, multiple sound silencers are prone to naturally bonding together, resulting in the situation where multiple pieces are conveyed at one time, which is difficult to effectively detect and avoid.
A detection device for processing a universal bending machine for silencing a car brake, including a frame, a fixing frame, a drive mechanism, a suction cup and a bump are designed. The bump is used to detect whether the suction cup carries only one soundproofing piece through contact with the soundproofing piece and move upward.
Automatic inspection is realized to ensure that only one piece of car brake silencer is delivered at one time, avoiding the situation of multiple pieces of conveying, and the entire process does not require manual participation, saving time and labor.
Smart Images
Figure CN222725313U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of equipment for processing automobile brake muffler sheets, in particular to a detection device for a universal bending machine for processing automobile brake muffler sheets. Background Art
[0002] Automobile brakes are the braking devices of automobiles. Brakes used in automobiles are almost all friction type, which can be divided into two categories: drum type and disc type. The rotating element in the friction pair of drum brakes is the brake drum, and its working surface is a cylindrical surface; the rotating element of disc brakes is a rotating brake disc, and its end surface is the working surface. Among them, the muffler is one of the indispensable components of automobile brakes. Usually, when processing factories use mufflers, they need to use bending machines to bend the mufflers.
[0003] However, in the prior art, when the bending machine grabs the automobile brake silencer, due to the relatively thin thickness of the automobile brake silencer, multiple automobile brake silencer plates will naturally stick together. Therefore, it is easy to convey multiple automobile brake silencer plates at one time. This needs to be further improved.
[0004] Therefore, based on the above technical problems, it is necessary for technicians in this field to develop a detection device for a universal bending machine for processing automobile brake mufflers. Utility Model Content
[0005] The utility model aims to provide a detection device for a universal bending machine used for processing automobile brake muffler sheets, so as to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A technical solution for a detection device of a universal bending machine for processing automobile brake mufflers, comprising a frame, a fixing frame slidably connected to the frame, a driving mechanism 1 being arranged on the fixing frame 1, a suction cup 1 being arranged on the output shaft of the driving mechanism 1, and a bump 1 being arranged on the frame.
[0008] As a preferred technical solution, a limit component 1 is provided on the top surface of the frame, and the limit component 1 includes a limit column 1, and the limit column 1 is vertically arranged on the frame. Two limit columns 2 are arranged in parallel on the top surface of the frame, and the two limit columns 2 and the limit column 1 form a cavity 1.
[0009] As a preferred technical solution, a fixing box is vertically installed on the frame, a fixing plate is installed on one side of the fixing box, a strip hole is opened on one side of the fixing plate in the horizontal direction, and a slider fixed to the fixing frame is slidably connected in the strip hole.
[0010] As a preferred technical solution, a drive component 1 is arranged in the fixed box 1, and the drive component 1 includes a servo motor 1, which is horizontally installed on one side of the fixed box 1, and the output shaft of the servo motor 1 passes through the fixed box 1. A pulley 1 is installed on the output shaft of the servo motor 1, and a pulley 2 is arranged on the inner side of the fixed box 1, which is connected in series with the pulley 1 through a belt 1.
[0011] As a preferred technical solution, the driving mechanism 1 includes a servo motor 2, which is vertically mounted on the top wall of the fixed frame 1. A screw is installed on the output shaft of the servo motor 2, and a moving cylinder 1 is threadedly connected to the screw. The suction cup 1 is arranged at the bottom end of the moving cylinder 1.
[0012] As a preferred technical solution, a through hole 1 is opened on the movable cylinder 1 along the length direction of the movable cylinder 1.
[0013] As a preferred technical solution, two guide rods are symmetrically installed on the top wall of the fixed frame 1, and a moving block 1 fixed to the moving cylinder 1 is slidably connected to the two guide rods.
[0014] As a preferred technical solution, a support block 1 is installed on the frame, a positioning block 1 is installed on the top surface of the support block 1, a mounting groove is opened on the top surface of the positioning block 1, a mounting block 1 is arranged in the mounting groove, and the protrusion 1 is arranged on the top surface of the mounting block 1.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] (1) If the suction cup delivers multiple pieces of automobile brake silencer at one time, since the automobile brake silencer will stay on the protrusion one, only the suction cup one and the automobile brake silencer will move upward. Therefore, it is possible to detect whether the suction cup one delivers multiple pieces of automobile brake silencer at one time to ensure that the suction cup one delivers only one piece of automobile brake silencer at one time.
[0017] (2) The entire testing process does not require the participation of staff, saving time and effort. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The present invention is a schematic diagram of the overall structure of a detection device for a universal bending machine used for processing automobile brake muffler plates.
[0019] Figure 2 The present invention is a schematic diagram of the structure of a driving mechanism in a detection device of a universal bending machine for processing automobile brake muffler plates.
[0020] Figure 3The present invention is a schematic diagram of a structure of a driving component in a detection device structure of a universal bending machine for processing automobile brake muffler plates.
[0021] Figure 4 for Figure 1 A partial enlarged view of point A in the middle.
[0022] In the accompanying drawings: 1, a fixing frame; 2, a suction cup; 3, a protrusion; 4, a limiting column; 5, a limiting column; 6, a cavity; 7, a fixing box; 8, a fixing plate; 9, a slider; 10, a servo motor; 12, a pulley; 13, a belt; 14, a pulley; 15, a servo motor; 16, a screw; 17, a moving cylinder; 18, a through hole; 19, a guide rod; 20, a moving block; 21, an L-shaped block; 22, a proximity switch; 23, a support block; 24, a positioning block; 26, a mounting groove; 27, a mounting block; 28, a frame. DETAILED DESCRIPTION
[0023] The features and exemplary embodiments of various aspects of the present invention will be described in detail below. In order to make the purpose, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments. For those skilled in the art, the present invention can be implemented without the need for some of these specific details. The following description of the embodiments is only intended to provide a better understanding of the present invention by illustrating examples of the present invention.
[0024] like Figure 1-4 As shown, the utility model provides a technical solution of a detection device for a universal bending machine for processing automobile brake mufflers: it includes a frame 28, a fixed frame 1 is slidably connected to the frame 28, and the fixed frame 1 slides along the X-axis direction.
[0025] In this embodiment, a fixing box 7 is vertically installed on the frame 28, and the fixing box 7 is horizontally arranged. At the same time, a fixing plate 8 is installed on one side of the fixing box 7. A strip hole is opened on one side of the fixing plate 8 in the horizontal direction. The number of the strip holes is two, and the two strip holes are symmetrically arranged. A slider 9 is slidably connected in the two strip holes. The shape of the slider 9 is U-shaped. The slider 9 is fixed to the fixing frame 1, and the slider 9 drives the fixing frame 1 to move linearly. The slider 9 has a guiding effect on the movement of the fixing frame 1.
[0026] In this embodiment, a driving component 1 is arranged in a fixed box 7, and the driving component 1 drives the slider 9 to move linearly in an automated manner, wherein the driving component 1 includes a servo motor 10, and the servo motor 10 is horizontally installed on one side of the fixed box 7, and the output shaft of the servo motor 10 passes through the fixed box 7 and extends into the fixed box 7, a pulley 12 is installed on the output shaft of the servo motor 10, and a pulley 2 14 is rotatably arranged on the inner side of the fixed box 7, and the pulley 12 and the pulley 2 14 are connected in series through a belt 13, and the servo motor 10 is started, and the servo motor 10 drives the pulley 12 to rotate, and the belt 13 moves linearly, and the belt 13 is fixed to the slider 9, and the belt 13 drives the slider 9 to move linearly.
[0027] In this embodiment, a driving mechanism 1 is provided on a fixed frame 1, wherein the driving mechanism 1 includes a servo motor 2 15, the servo motor 2 15 is vertically mounted on the top wall of the fixed frame 1, and the output shaft of the servo motor 2 15 is arranged downwardly, and at the same time, a screw rod 16 is mounted on the output shaft of the servo motor 2 15, and a moving cylinder 17 is threadedly connected to the screw rod 16, and when the servo motor 2 15 is started, the output shaft of the servo motor 2 15 drives the screw rod 16 to rotate, and the screw rod 16 drives the moving cylinder 17 to move vertically.
[0028] In order to guide the vertical movement of the moving cylinder 17, two guide rods 19 are symmetrically installed on the top wall of the fixed frame 1, and a moving block 20 fixed to the moving cylinder 17 is slidably connected to the two guide rods 19, and the moving block 20 drives the moving cylinder 17 to move in the vertical direction.
[0029] In this embodiment, a suction cup 2 is installed on the bottom side of the moving cylinder 17, and a through hole 18 is opened on the moving cylinder 17 along the length direction of the moving cylinder 17. The air pipe used by the suction cup 2 is arranged in the through hole 18. When the suction cup 2 moves downward, the air pipe will move with the suction cup 2 to reduce the entanglement of the air pipe.
[0030] In this embodiment, a plurality of groups of limit assemblies 1 are arranged on the top surface of the frame 28, and the plurality of groups of limit assemblies 1 are arranged along the length direction of the frame 28. Taking one group of limit assemblies 1 as an example, the limit assemblies 1 include a limit column 1 4, and the limit column 1 4 is vertically arranged on the frame 28. At the same time, two limit columns 2 5 are arranged in parallel on the top surface of the frame 28, and the two limit columns 2 5 and the limit columns 1 4 form a cavity 1 6. The staff pre-places the automobile brake muffler to be processed and stacks them in the cavity 1 6. The three limit columns 2 5 have a limiting effect on the automobile brake muffler, thereby reducing the spontaneous movement of the automobile brake muffler.
[0031] When the automobile brake muffler needs to be processed, the servo motor 10 is started, the fixed frame 1 moves horizontally, and the position of the fixed frame 1 is adjusted to be just above the cavity 6. Then, the servo motor 15 is started, and the moving cylinder 17 drives the suction cup 2 to move downward, so that the suction cup 2 contacts the automobile brake muffler. After air is sucked through the air pipe, the suction cup 2 absorbs the automobile brake muffler. The servo motor 15 is reversed, and the suction cup 2 moves upward to a preset position. Finally, the servo motor 10 is reversed, and the position of the fixed frame 1 is changed in the horizontal direction, and the automobile brake muffler is transported to the next processing position. The entire material picking process is carried out in an automated manner, without the need for manual participation, reducing the workload of the staff, saving time and effort.
[0032] In this embodiment, a support block 23 is installed on the frame 28, a positioning block 24 is installed on the top surface of the support block 23, and a mounting groove 26 is provided on the top surface of the positioning block 24, a mounting block 27 is provided in the mounting groove 26, and a protrusion 3 is installed on the mounting block 27. The fixing frame 1 is horizontally moved to the top of the protrusion 3, the servo motor 2 15 is started, the servo motor 2 15 rotates forward, and the automobile brake muffler moves downward until it moves to the protrusion 1, and then the control The servo motor 2 15 reverses, and the automobile brake silencer moves upward. If the suction cup 12 delivers multiple automobile brake silencers at one time, since the automobile brake silencer will stay on the protrusion 1, only the suction cup 1 2 and the automobile brake silencer will move upward. Therefore, it is possible to detect whether the suction cup 1 2 delivers multiple automobile brake silencer at one time, ensuring that the suction cup 1 only delivers one automobile brake silencer at a time. Moreover, the entire detection process does not require the participation of staff, saving time and effort.
[0033] In this embodiment, an L-shaped block 21 is installed on one side of the moving block 20, and a proximity switch 22 is installed on the L-shaped block 21. The proximity switch 22 is electrically connected to the servo motor 15, and the proximity switch 22 controls the forward and reverse rotation of the servo motor 2 according to actual conditions.
[0034] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
[0035] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0036] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.
[0037] According to the embodiments of the present invention as described above, these embodiments do not describe all the details in detail, nor do they limit the present invention to specific embodiments. Obviously, many modifications and changes can be made based on the above description. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that technicians in the relevant technical field can make good use of the present invention and the modified use based on the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A detection device for a universal bending machine for processing automobile brake muffler, characterized in that: The invention comprises a frame (28), a fixing frame (1) being slidably connected to the frame (28), a driving mechanism (1) being arranged on the fixing frame (1), a suction cup (2) being arranged on the output shaft of the driving mechanism (1), and a protrusion (3) being arranged on the frame (28).
2. The detection device of a universal bending machine for processing automobile brake muffler according to claim 1 is characterized in that: A limit assembly 1 is arranged on the top surface of the frame (28), and the limit assembly 1 includes a limit column 1 (4). The limit column 1 (4) is vertically arranged on the frame (28). Two limit columns 2 (5) are arranged in parallel on the top surface of the frame (28). The two limit columns 2 (5) and the limit column 1 (4) form a cavity 1 (6).
3. The detection device of a universal bending machine for processing automobile brake muffler according to claim 1 is characterized in that: A fixing box (7) is vertically mounted on the frame (28), a fixing plate (8) is mounted on one side of the fixing box (7), a strip hole is opened on one side of the fixing plate (8) in the horizontal direction, and a slider (9) fixed to the fixing frame (1) is slidably connected in the strip hole.
4. The detection device of a universal bending machine for processing automobile brake muffler according to claim 3 is characterized in that: A driving assembly 1 is arranged inside the fixed box 1 (7), and the driving assembly 1 includes a servo motor 1 (10). The servo motor 1 (10) is horizontally installed on one side of the fixed box 1 (7), and the output shaft of the servo motor 1 (10) passes through the fixed box 1 (7). A pulley 1 (12) is installed on the output shaft of the servo motor 1 (10), and a pulley 2 (14) connected in series with the pulley 1 (12) through a belt 1 (13) is arranged on the inner side of the fixed box 1 (7).
5. The detection device of a universal bending machine for processing automobile brake muffler according to claim 1 is characterized in that: The driving mechanism 1 comprises a servo motor 2 (15), the servo motor 2 (15) being vertically mounted on the top wall of the fixing frame 1 (1), a screw rod (16) being mounted on the output shaft of the servo motor 2 (15), a moving cylinder 1 (17) being threadedly connected to the screw rod (16), and the suction cup 1 (2) being arranged on the moving cylinder 1 (17) of the moving cylinder.
6. The detection device of a universal bending machine for processing automobile brake muffler according to claim 5, characterized in that: The movable cylinder (17) is provided with a through hole (18) along the length direction of the movable cylinder (17).
7. The detection device of a universal bending machine for processing automobile brake muffler according to claim 5, characterized in that: Two guide rods (19) are symmetrically mounted on the top wall of the fixed frame (1), and a moving block (20) fixed to the moving cylinder (17) is slidably connected to the two guide rods (19).
8. The detection device of a universal bending machine for processing automobile brake muffler according to claim 7 is characterized in that: An L-shaped block (21) is installed on one side of the moving block (20), and a proximity switch (22) is installed on the L-shaped block (21).
9. The detection device of a universal bending machine for processing automobile brake muffler according to claim 1, characterized in that: A support block (23) is mounted on the frame (28); a positioning block (24) is mounted on the top surface of the support block (23); a mounting groove (26) is provided on the top surface of the positioning block (24); a mounting block (27) is arranged in the mounting groove (26); and the protrusion (3) is arranged on the top surface of the mounting block (27).