Left pressure plate head wire bending mechanism of layer winding machine

By designing a first wire bending mechanism for the left platen of the layer winding machine, the leverage effect increases the bending force of the rotating block, the problems of easy failure of the insertion of welding wire and the inability to be bent in the high-strength welding wire in the prior art are solved, and efficient and reliable wire bending effect is achieved.

CN222725333UActive Publication Date: 2025-04-08CHANGSHA HENGKAI ZHINENG TECH CO LTD
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Patent Information

Application Number
CN202420401880.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-04
Publication Date
2025-04-08
Estimated Expiration
2034-03-04

AI Technical Summary

Technical Problem

The bending mechanism of the existing wire layer winding machine has problems such as the possibility of failure in inserting the welding wire, the inability to bend high-strength large-diameter welding wire, and the mechanism parts are easily damaged.

Method used

A first wire bending mechanism of the left-hand plate left-hand plate of the layer winding machine is designed, and adopts structures such as the spindle box, the spindle, the left-hand plate, the first and second driving components, the rotary block, the lever and the spring block. The second cylinder 13 drives the lever and the lever to rotate, forming a lever effect and increasing the bending force of the rotary block to the welding wire.

Benefits of technology

It realizes effective bending of high-strength welding wire, improves the success rate of welding wire insertion, has compact structure, strong reliability, high parts strength, and stable operation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222725333U_ABST
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Abstract

The utility model discloses a first wire bending mechanism of a left pressure plate of a layer winding machine, which belongs to the technical field of welding wire take-up and comprises a spindle box and a first driving component which is arranged on the spindle box and can horizontally extend and retract along the direction of a spindle. A second driving assembly capable of stretching out and drawing back in the horizontal direction perpendicular to the axial direction of the main shaft is further arranged at the telescopic end of the first driving assembly, and the telescopic end of the second driving assembly is connected with a shifting block provided with an inclined groove. A bending block and a rotating pressing block are arranged on the left pressing disc, the part, located on the front face of the left pressing disc, of the rotating pressing block is used for being matched with the bending block to complete welding wire bending, the part, located on the back face of the left pressing disc, of the rotating pressing block is connected with a shifting rod, and the first driving assembly and the second driving assembly jointly act to enable the shifting rod to be inserted into a shifting block inclined groove. And the driving lever and the rotary pressing block are driven to rotate simultaneously to finish the bending action. The device has the advantages of being high in bending capacity, high in welding wire insertion success rate, exquisite and compact in structure and high in operation stability.
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Description

Technical Field

[0001] The utility model belongs to the technical field of welding wire collection, and in particular relates to a first wire bending mechanism of a left pressure plate of a layer winding machine. Background Art

[0002] When the welding wire layer winding machine is winding, there is a certain tension on the welding wire. If the first wire of the welding wire is not bent, it will cause the welding wire to fall out of the first wire hole when winding the first layer of welding wire. This phenomenon is called first wire decoupling.

[0003] In order to avoid the first wire from being unhooked, the first wire is usually bent. There are currently two main ways to achieve this. One is to bend the wire outside the wire reel before inserting it into the first wire hole. This method is complex to implement and has a high cost, so it is rarely used. The other is to insert the wire into the first wire hole first, and then bend the first wire through the bending mechanism of the left pressure plate. However, the existing bending mechanism has problems such as easy failure of wire insertion, inability to bend high-strength and large-diameter wire, and easy damage to the mechanism parts. Therefore, a new first wire bending mechanism for the left pressure plate of a layer winding machine is needed. Summary of the invention

[0004] In order to solve the problems of welding wire insertion failure, high-strength large-diameter welding wire cannot be bent, and mechanism parts are easy to be damaged in the bending mechanism in the prior art, a welding wire bending mechanism with high welding wire insertion success rate, compact structure, reliability and strong execution force is provided. The utility model provides a left pressure plate first wire bending mechanism of a layer winding machine, comprising a spindle box 2 and a spindle 1 arranged on one side of the spindle box 2, a left pressure plate 3 is also arranged on the spindle 1, a first drive assembly 100 which can be horizontally extended and retracted along the axial direction of the spindle 1 is also arranged on the spindle box 2, a second drive assembly 200 which can be extended and retracted in a horizontal direction perpendicular to the axial direction of the spindle 1 is also arranged on the telescopic end of the first drive assembly 100, and the second drive assembly 2 The telescopic end of 00 is connected with a shift block 14 provided with an oblique groove; a bending block 4 is provided on the front side of the left pressure plate 3, and a rotating pressure block 5 is rotatably arranged on the left pressure plate 3, and the part of the rotating pressure block 5 located on the front side of the left pressure plate 3 is used to cooperate with the bending block 4 to bend the welding wire 15, and the part of the rotating pressure block 5 located on the back side of the left pressure plate 3 is connected with a shift rod 8, and a mounting groove is also provided on the left pressure plate 3, and a spring pressure block 7 and a compression spring 6 are provided in the mounting groove, and the spring pressure block 7 is used to limit one end of the compression spring 6, and the other end of the compression spring 6 is pressed against the side of the rotating pressure block 5, wherein one end of the shift rod 8 is fixedly connected to the rotating pressure block 5, and the other end is provided with a round rod that can slide in the oblique groove of the shift block 14.

[0005] In a specific embodiment, the first driving assembly 100 includes a guide seat 10 arranged on the spindle box 2, and a first cylinder 9 and a guide rod 11 are arranged on the guide seat 10. The piston rod of the first cylinder 9 is fixedly connected to the guide rod 11, and the guide rod 11 can slide back and forth in the guide seat 10 through the telescopic movement of the first cylinder 9.

[0006] In a specific embodiment, the second driving assembly 200 further includes a second cylinder 13 , which is disposed on a side of the guide rod 11 , and the shifting block 14 is fixedly connected to a piston rod of the second cylinder 13 .

[0007] In a specific implementation, a positioning pin 12 is further provided at the front end of the guide rod 11 .

[0008] Compared with the prior art, the utility model has the following beneficial effects: when the shifting block of the first wire bending mechanism of the left pressure plate of the layer winding machine drives the shifting rod to rotate, a lever is formed, which increases the force transmitted to the rotating pressure block by the cylinder, ensures that the mechanism has a strong bending ability and can bend high-strength welding wire; the mechanism structure is exquisite and compact, the parts are high-strength, the operation is stable and reliable, the space occupied is small, and the installation is easy; the welding wire does not need to be bent and is directly inserted into the inner diameter opening of the plastic welding wire reel along the line, and the success rate of welding wire insertion is higher. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 This is an axonometric diagram of an embodiment of the first wire bending mechanism of the left pressure plate of the layer winding machine of the utility model;

[0010] Figure 2 The utility model is a first wire bending mechanism of the left pressure plate of the layer winding machine Figure 1 Rear view without the headstock;

[0011] Figure 3 It is a schematic diagram of the initial state of an embodiment of the left pressure plate first wire bending mechanism of the layer winding machine of the utility model, wherein a is a main view and b is a top view;

[0012] Figure 4 It is a schematic diagram of the preparation state of an embodiment of the left pressure plate first wire bending mechanism of the layer winding machine of the utility model, wherein a is a main view and b is a top view;

[0013] Figure 5 It is a schematic diagram of the opening state of an embodiment of the left pressure plate first wire bending mechanism of the layer winding machine of the utility model, wherein a is a main view and b is a top view;

[0014] Figure 6 It is a schematic diagram of the clamping state of an embodiment of the first wire bending mechanism of the left pressure plate of the layer winding machine of the utility model, wherein a is a main view and b is a top view;

[0015] Figure 7 It is a schematic diagram of the wire winding state of an embodiment of the left pressure plate first wire bending mechanism of the layer winding machine of the utility model, wherein a is a main view and b is a top view;

[0016] Figure 8 The utility model is a schematic diagram of the structure of the plastic welding wire reel used in the first wire bending mechanism of the left pressure plate of the layer winding machine.

[0017] The names of the components corresponding to the numbers in the figure are as follows:

[0018]

[0019] DETAILED DESCRIPTION

[0020] The technical solution of the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the specific implementation methods described herein are only used to illustrate and explain the present disclosure, and are not used to limit the present invention.

[0021] The back side of the left pressure plate 3 described in the present technical solution is the side close to the spindle box 2, and the front side of the left pressure plate 3 is the side away from the spindle box.

[0022] like Figures 1 to 8As shown, the utility model provides a left pressure plate first wire bending mechanism of a layer winding machine, comprising a spindle box 2 and a spindle 1 arranged on one side of the spindle box 2, a left pressure plate 3 is also arranged on the spindle 1, and a first driving assembly 100 which can be horizontally extended and retracted along the axial direction of the spindle 1 is also arranged on the spindle box 2, the first driving assembly 100 comprises a guide seat 10 arranged on the spindle box 2, a first cylinder 9 and a guide rod 11 are arranged on the guide seat 10, the piston rod of the first cylinder 9 is fixedly connected to the guide rod 11, and the guide rod 11 can slide back and forth in the guide seat 10 through the telescopic movement of the first cylinder 9; a second driving assembly 200 which can be extended and retracted in a horizontal direction perpendicular to the axial direction of the spindle 1 is also arranged on the guide rod 11, the second driving assembly 200 comprises a second cylinder 13 and a shifting block 14 provided with an oblique groove, the second cylinder 13 is arranged on the side of the guide rod 11, and the shifting block 14 is connected to the second The piston rod of the cylinder 13 is fixedly connected, and the extension and contraction of the second cylinder 13 can drive the shift block 14 to move horizontally; a bending block 4 is arranged on the front side of the left pressure plate 3, and a rotating pressure block 5 is rotatably arranged on the left pressure plate 3. The part of the rotating pressure block 5 located on the front side of the left pressure plate 3 is used to cooperate with the bending block 4 to bend the welding wire 15, and the part of the rotating pressure block 5 located on the back side of the left pressure plate 3 is connected with a shift rod 8. When the shift rod 8 rotates, it will drive the rotating pressure block 5 to rotate, and the other end of the shift rod 8 is provided with a round rod that can slide in the oblique groove of the shift block 14; an installation groove is also provided on the left pressure plate 3, and a spring pressure block 7 and a compression spring 6 are arranged in the installation groove. The spring pressure block 7 is used to press one end of the compression spring 6, and the other end of the compression spring 6 is pressed against the side of the rotating pressure block 5. When the rotating pressure block 5 rotates, the rotating pressure block 5 presses the compression spring 6 on the spring pressure block 7, wherein the rotating pressure block 5 and the shift rod 8 are connected by screws. When the first cylinder 9 is in a retracted state, the rotating pressure block 5 is in a clamped state by the spring force of the compression spring 6. When the first cylinder 9 is in an extended state, the lever 8 and the rotating pressure block 5 are driven to rotate by the extension and retraction of the second cylinder 13, thereby realizing the bending of the welding wire. The shapes of the rotating pressure block 5 and the bending block 4 can realize the bending of welding wires of different diameters, and make the insertion of the first wire easier. The distances from the force points of the rotating pressure block 5 and the lever 8 to the rotation center are different, forming a lever, which increases the force transmitted from the second cylinder 13 to the rotating pressure block 5, enabling it to bend high-strength welding wires.

[0023] As a better embodiment of the utility model, a positioning pin 12 is also provided at the front end of the guide rod 11. The positioning pin 12 will be inserted into the pin hole on the left pressure plate 3 when the first cylinder 9 is extended, so as to determine the position of the first thread and prevent the left pressure plate 3 from rotating under force.

[0024] It should be noted that the first wire bending work steps of this mechanism are:

[0025] S1, such as Figure 3As shown, when the first wire bending mechanism of the left pressure plate of the layer winding machine is about to start to perform the first wire bending action, the entire mechanism is in an initial state, the first cylinder 9 is in a retracted state, the second cylinder 13 is in an extended state, and the rotating pressure block 5 is in a clamped state under the action of the compression spring 6. At this time, the plastic welding wire reel 17 is installed on the main shaft 1.

[0026] S2, such as Figure 4 As shown, after the action starts, the first cylinder 9 extends out, the positioning pin 12 is inserted into the pin hole in the left pressure plate 3, and the cylinder of the shift rod 8 is inserted into the inclined groove of the shift block 14, and the entire mechanism is in a ready state.

[0027] S3, such as Figure 5 As shown, the second cylinder 13 retracts, the shifting block 14 moves, and drives the shifting rod 8 to rotate clockwise. Because the rotating pressing block 5 and the shifting rod 8 are fixed together, the rotating pressing block 4 rotates clockwise at a certain angle at the same time, and is now in an open state, and the force of the second cylinder 13 acting on the rotating pressing block 5 is greater than the spring force acting on it. The welding wire 15 is horizontally inserted from the first wire hole 17 of the welding wire reel to between the rotating pressing block 5 and the bending block 4, and the entire mechanism is now in an open state.

[0028] S4, such as Figure 6 As shown, the second cylinder 13 then extends, and the movement of the shifting block 14 drives the shifting rod 8 to rotate counterclockwise, and the rotating pressing block 5 also rotates counterclockwise, and the mechanism is in a clamped state. Since the rotating pressing block 5 and the bending block 4 are equivalent to a male and female die structure, the welding wire will bend in it. The compression spring 6 will also support the rotating pressing block 5 to provide a certain bending force.

[0029] S5, the first cylinder 9 retracts, the shifting block 14 is separated from the shifting rod 8, and the welding wire 15 is also pressed by the rotating pressing block 5 supported by the compression spring 6, and the wire winding can begin.

[0030] The above contents are further detailed descriptions of the present invention in combination with specific preferred implementations, and the specific implementation of the present invention cannot be considered to be limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions and substitutions can be made without departing from the concept of the present invention, which should be regarded as falling within the protection scope of the present invention.

Claims

1. A left pressure plate first wire bending mechanism of a layer winding machine, comprising a spindle box (2) and a spindle (1) arranged on one side of the spindle box (2), and a left pressure plate (3) is also arranged on the spindle (1), characterized in that: The spindle box (2) is also provided with a first drive assembly (100) which can be horizontally extended and retracted along the axial direction of the spindle (1); a second drive assembly (200) which can be horizontally extended and retracted perpendicular to the axial direction of the spindle (1) is also provided on the retractable end of the first drive assembly (100); the retractable end of the second drive assembly (200) is connected to a shifting block (14) provided with an inclined groove; a bending block (4) is provided on the front face of the left pressure plate (3); a rotating pressure block (5) is rotatably provided on the left pressure plate (3); the rotating pressure block (5) is located at a portion of the front face of the left pressure plate (3) The rotating pressure block (5) is used to cooperate with the bending block (4) to bend the welding wire (15); the part of the rotating pressure block (5) located on the back of the left pressure plate (3) is connected to a lever (8); a mounting groove is also provided on the left pressure plate (3); a spring pressure block (7) and a compression spring (6) are provided in the mounting groove; the spring pressure block (7) is used to limit one end of the compression spring (6); the other end of the compression spring (6) is pressed against the side of the rotating pressure block (5); one end of the lever (8) is fixedly connected to the rotating pressure block (5); and the other end is provided with a round rod that can slide in the inclined groove of the lever block (14).

2. The first wire bending mechanism of the left pressure plate of the layer winding machine according to claim 1 is characterized in that: The first driving assembly (100) comprises a guide seat (10) arranged on a spindle box (2), a first cylinder (9) and a guide rod (11) being arranged on the guide seat (10), a piston rod of the first cylinder (9) being fixedly connected to the guide rod (11), and the guide rod (11) being able to slide back and forth in the guide seat (10) through the telescopic movement of the first cylinder (9).

3. The first wire bending mechanism of the left pressure plate of the layer winding machine according to claim 2 is characterized in that: The second driving assembly (200) further comprises a second cylinder (13), wherein the second cylinder (13) is arranged on the side of the guide rod (11), and the shifting block (14) is fixedly connected to the piston rod of the second cylinder (13).

4. The first wire bending mechanism of the left pressure plate of the layer winding machine according to claim 2 is characterized in that: A positioning pin (12) is also arranged at the front end of the guide rod (11).