A spray cooling device for metal circular sawing machine

By designing a spray cooling device for metal circular saw machines, the combination of atomized cooling components and temperature sensing components is used to solve the problem of heat generated by friction of metal circular saw machines, and the effect of effectively reducing the saw blade temperature and improving processing accuracy is achieved.

CN222725616UActive Publication Date: 2025-04-08江苏迪迈机械有限公司
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Patent Information

Application Number
CN202421376197.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-04-08
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

During the processing process, the friction between the saw blade and the metal material generates a large amount of heat, resulting in a reduced service life of the saw blade and an impact on the processing accuracy and efficiency. The existing cooling devices have poor cooling effects, complex structure and difficult maintenance.

Method used

A spray cooling device for a metal circular saw machine is designed, including a curved cushion, atomized cooling assembly and a temperature sensing assembly. The atomization cooling assembly consists of a liquid supply cylinder, a fluid supply tube, an atomization spray nozzle and a pump. The coolant is sprayed on the saw blade in the form of tiny droplets by spraying the coolant on the saw blade. The temperature sensing assembly is used to monitor the temperature around the saw blade and automatically adjust the spray amount.

Benefits of technology

Effectively reduce saw blade temperature, extend the service life of saw blade, improve processing accuracy and efficiency, and the device structure is simple and easy to maintain.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of metal processing equipment, and specifically to a spray cooling device for a metal circular saw machine, comprising an arc-shaped card plate and an atomizing cooling component, installation slots are arranged on both sides of the arc-shaped card plate, a locking rod is installed inside a group of the installation slots, a saw blade guard is fixed on the outer wall of the locking rod, and a saw blade body is arranged on the inner side of the saw blade guard, an atomizing cooling component is arranged on the top of the arc-shaped card plate, and temperature sensing components are installed on one end of both sides of the arc-shaped card plate for monitoring the ambient temperature of the saw blade body; an external plate is arranged on the outer wall of one end of the arc-shaped card plate close to the locking rod, and the external plate is clamped and installed on the outer wall of the locking rod; the utility model solves the problem that a large amount of heat is generated due to the friction between the saw blade and the metal material during the processing of the metal circular saw machine in the prior art, which not only reduces the service life of the saw blade, but also may affect the processing accuracy and processing efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal processing equipment, in particular to a spray cooling device for a metal circular saw machine. Background Art

[0002] During the processing of metal circular saw machines, a large amount of heat will be generated due to the friction between the saw blade and the metal material, which will not only reduce the service life of the saw blade, but also may affect the processing accuracy and efficiency. Therefore, the cooling problem of metal circular saw machines has always been a technical problem in the industry. At present, although there are some cooling devices on the market, most of them have problems such as poor cooling effect, complex structure, and difficult maintenance. Utility Model Content

[0003] The purpose of the utility model is to provide a spray cooling device for a metal circular saw machine to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spray cooling device for a metal circular saw machine, comprising an arc-shaped card plate and an atomizing cooling assembly, the arc-shaped card plate is arranged with mounting slots on both sides, a locking rod is installed inside a group of the mounting slots, and a saw blade guard is fixed on the outer wall of the locking rod, and a saw blade body is arranged on the inner side of the saw blade guard, the top of the arc-shaped card plate is arranged with an atomizing cooling assembly, and a temperature sensing assembly is installed at one end of both sides of the arc-shaped card plate for monitoring the ambient temperature of the saw blade body;

[0005] An external plate is provided on the outer wall of one end of the arc-shaped card plate close to the locking rod, and the external plate is clamped and installed on the outer wall of the locking rod, a cooling fan is installed on the inner side of the external plate, and a ventilation mesh groove is opened on one side of the top of the arc-shaped card plate;

[0006] The atomizing cooling assembly comprises a liquid supply cylinder, a liquid supply pipe and an atomizing spray nozzle. The liquid supply cylinder is arranged inside the top wall of the arc-shaped clamping plate, the top of the liquid supply cylinder is connected with the liquid supply pipe, and the atomizing spray nozzle is installed at the bottom of the liquid supply cylinder.

[0007] Furthermore, the cooling fan and the air-permeable mesh slot cooperate with each other in upper and lower positions.

[0008] Furthermore, locking sleeves are provided on both sides of the outer wall of the locking rod, and a detachable structure is formed between the locking rod and the locking sleeve.

[0009] Furthermore, the temperature sensing component includes a fixed plate, a universal metal tube, an electric beam group and a temperature sensing probe, a universal metal tube is provided at one end of the fixed plate, and the other end of the universal metal tube is connected to the temperature sensing probe, the electrical output end of the temperature sensing probe is connected to the electric beam group, and the electric beam group extends through the interior of the universal metal tube.

[0010] Furthermore, the temperature sensing components are symmetrically installed on the inner sides of the two groups of installation slots, and the universal metal tube is a detachable structure through a fixing plate and the installation slots.

[0011] Furthermore, the atomizing spray nozzle and the saw blade body are matched with each other in upper and lower positions.

[0012] The utility model provides a spray cooling device for a metal circular saw machine, which has the following beneficial effects:

[0013] 1. The utility model, the atomizing cooling assembly is composed of an atomizing spray nozzle, a liquid supply cylinder, a liquid supply pipe and a pump, and adopts the spray cooling technology to effectively reduce the temperature of the saw blade, thereby improving the service life and processing accuracy of the saw blade;

[0014] The atomizing spray nozzle is installed above the saw blade of the metal circular saw machine. The spray nozzle adopts a special design, which can spray the coolant in the form of tiny droplets, increasing the contact area with the saw blade and improving the cooling effect;

[0015] The atomizing spray nozzles are evenly arranged in an arc-shaped structure, ensuring that the coolant can be sprayed evenly and effectively on the saw blade, thereby improving the cooling effect.

[0016] A cooling fan auxiliary device is arranged near the atomizing spray nozzle, and the airflow generated by the fan blows the coolant droplets toward the saw blade body, so that the coolant is more evenly distributed on the saw blade;

[0017] 2. In the utility model, the atomizing cooling component is combined with the outer temperature sensing component to monitor the temperature around the saw blade body through the temperature sensing probe, so as to automatically adjust the spray volume of the spray head according to the temperature of the saw blade body, ensuring that the coolant can be sprayed evenly and effectively on the saw blade;

[0018] The temperature sensing position of the temperature sensing probe can be adjusted through the universal metal tube to ensure accurate temperature monitoring around the saw blade body. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The disclosure of the present invention will become easier to understand with reference to the accompanying drawings. It is easy for those skilled in the art to understand that these drawings are only used to illustrate the technical solution of the present invention and are not intended to limit the scope of protection of the present invention. In the drawings:

[0020] Figure 1 It is a three-dimensional structural schematic diagram of a spray cooling device for a metal circular saw machine according to the utility model;

[0021] Figure 2 This is a schematic diagram of the top view of the temperature sensing component of a spray cooling device for a metal circular saw machine according to the utility model;

[0022] Figure 3 This is a schematic diagram of the three-dimensional structure of a curved card plate of a spray cooling device for a metal circular saw machine according to the utility model when viewed from above;

[0023] Figure 4 The utility model is a schematic diagram of the three-dimensional structure of an atomizing cooling component of a spray cooling device for a metal circular saw machine.

[0024] In the figure: 1. Arc-shaped clamping plate; 2. Saw blade guard; 3. Saw blade body; 4. Atomizing cooling assembly; 401. Liquid supply cylinder; 402. Liquid supply pipe; 403. Atomizing spray nozzle; 5. Temperature sensing assembly; 501. Fixed plate; 502. Universal metal tube; 503. Electric beam group; 504. Temperature sensing probe; 6. Mounting slot; 7. Locking rod; 8. External plate; 9. Cooling fan; 10. Breathable mesh slot; 11. Locking sleeve. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-4 The utility model provides a technical solution: a spray cooling device for a metal circular saw machine, comprising a curved card plate 1 and a mist cooling assembly 4, installation slots 6 are arranged on both sides of the curved card plate 1, a locking rod 7 is installed inside a group of installation slots 6, and a saw blade guard 2 is fixed on the outer wall of the locking rod 7, and a saw blade body 3 is arranged on the inner side of the saw blade guard 2, the mist cooling assembly 4 is arranged on the top of the curved card plate 1, and a temperature sensing assembly 5 is installed on one end of both sides of the curved card plate 1 for monitoring the ambient temperature of the saw blade body 3;

[0027] An external plate 8 is provided on the outer wall of one end of the arc-shaped card plate 1 close to the locking rod 7, and the external plate 8 is clamped and installed on the outer wall of the locking rod 7, a cooling fan 9 is installed on the inner side of the external plate 8, and a ventilation mesh groove 10 is opened on one side of the top of the arc-shaped card plate 1;

[0028] The atomizing cooling assembly 4 includes a liquid supply cylinder 401, a liquid supply pipe 402 and an atomizing spray nozzle 403. The liquid supply cylinder 401 is arranged inside the top wall of the arc-shaped card plate 1, the top of the liquid supply cylinder 401 is connected to the liquid supply pipe 402, and the atomizing spray nozzle 403 is installed at the bottom of the liquid supply cylinder 401;

[0029] The cooling fan 9 and the air permeable mesh slot 10 are matched with each other in upper and lower positions;

[0030] Locking sleeves 11 are provided on both sides of the outer wall of the locking rod 7, and a detachable structure is formed between the locking rod 7 and the locking sleeves 11;

[0031] The temperature sensing component 5 includes a fixed plate 501, a universal metal tube 502, an electric beam group 503 and a temperature sensing probe 504. The universal metal tube 502 is provided at one end of the fixed plate 501, and the temperature sensing probe 504 is connected to the other end of the universal metal tube 502. The electrical output end of the temperature sensing probe 504 is connected to the electric beam group 503, and the electric beam group 503 extends through the interior of the universal metal tube 502;

[0032] The temperature sensing component 5 is symmetrically installed inside the two groups of mounting slots 6, and the universal metal tube 502 is a detachable structure through the fixing plate 501 and the mounting slots 6;

[0033] The atomizing spray nozzle 403 and the saw blade body 3 are matched with each other in upper and lower positions;

[0034] The atomizing cooling assembly 4 is composed of an atomizing spray nozzle 403, a liquid supply cylinder 401, a liquid supply pipe 402 and a pump, and adopts a spray cooling technology to effectively reduce the temperature of the saw blade, thereby improving the service life and processing accuracy of the saw blade;

[0035] The atomizing spray nozzle 403 is installed above the saw blade body 3 of the metal circular saw machine. The spray nozzle is specially designed to spray the coolant in the form of tiny droplets, thereby increasing the contact area with the saw blade and improving the cooling effect.

[0036] The atomizing spray nozzles 403 are arranged in an arc-shaped structure evenly, ensuring that the coolant can be sprayed evenly and effectively on the saw blade, thereby improving the cooling effect;

[0037] A cooling fan 9 auxiliary device is arranged near the atomizing spray nozzle 403, and the airflow generated by the fan blows the coolant droplets toward the saw blade body 3, so that the coolant is more evenly distributed on the saw blade;

[0038] The atomizing cooling component 4 is combined with the outer temperature sensing component 5 to monitor the temperature around the saw blade body 3 through the temperature sensing probe 504, so as to automatically adjust the spray volume of the spray head according to the temperature of the saw blade body 3, ensuring that the coolant can be sprayed evenly and effectively on the saw blade;

[0039] The temperature sensing position of the temperature sensing probe 504 can be adjusted through the universal metal tube 502 to ensure the accuracy of the temperature monitoring around the saw blade body 3;

[0040] The arc-shaped clamping plate 1 is fixedly mounted on the outer side of the saw blade guard 2 by means of a locking rod 7, so as to ensure the portable installation of the entire spray cooling device.

[0041] Working principle: For this type of spray cooling device for metal circular saw machine, firstly, the locking rod 7 on the arc-shaped card plate 1 is fixed to the outer side of the saw blade guard 2, so that the device as a whole is placed directly above the saw blade body 3, and the temperature sensing component 5 installed on the arc-shaped card plate 1 is used to adjust the inclination angle of the universal metal tube 502 through the universal metal tube 502 on the temperature sensing component 5, and adjust the position of the temperature sensing probe 504 so that the temperature sensing probe 504 is close to the two sides of the saw blade body 3 to sense the temperature around the saw blade body 3. Monitoring is carried out, and at the same time, cooling water of the atomizing cooling assembly 4 is supplied, and the cooling water is evenly sprayed on the outside of the saw blade body 3. Then, according to the monitored temperature, the driving amount of the pump machine outside the liquid supply pipe 402 is adjusted, so as to automatically adjust the spray amount of the spray head according to the temperature of the saw blade body 3, thereby ensuring that the coolant can be evenly and effectively sprayed on the saw blade, and through the cooling fan 9 arranged on the outside of the atomizing spray nozzle 403, the airflow generated by the fan blows the coolant droplets to the saw blade body 3, so that the coolant is more evenly distributed on the saw blade.

[0042] The above description is only a specific implementation method of the utility model, but the protection scope of the utility model is not limited to this. Any changes or substitutions that can be thought of by any technician familiar with the field within the technical scope disclosed by the utility model without creative work should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope defined in the claims.

Claims

1. A spray cooling device for a metal circular saw machine, comprising an arc-shaped clamping plate (1) and a spray cooling assembly (4), characterized in that: The arc-shaped card plate (1) is provided with mounting slots (6) arranged on both sides, a locking rod (7) is installed inside a group of the mounting slots (6), a saw blade guard (2) is fixed to the outer wall of the locking rod (7), and a saw blade body (3) is arranged on the inner side of the saw blade guard (2), an atomizing cooling component (4) is arranged on the top of the arc-shaped card plate (1), and a temperature sensing component (5) is installed on one end of both sides of the arc-shaped card plate (1) for monitoring the ambient temperature of the saw blade body (3); An external plate (8) is provided on the outer wall of one end of the arc-shaped card plate (1) close to the locking rod (7), and the external plate (8) is mounted on the outer wall of the locking rod (7), a cooling fan (9) is installed on the inner side of the external plate (8), and a ventilation mesh groove (10) is provided on one side of the top of the arc-shaped card plate (1); The atomizing cooling assembly (4) comprises a liquid supply cylinder (401), a liquid supply pipe (402) and an atomizing spray nozzle (403); the liquid supply cylinder (401) is arranged inside the top wall of the arc-shaped clamping plate (1), the top of the liquid supply cylinder (401) is connected to the liquid supply pipe (402), and the atomizing spray nozzle (403) is installed at the bottom of the liquid supply cylinder (401).

2. A spray cooling device for a metal circular saw machine according to claim 1, characterized in that: The cooling fan (9) and the air-permeable mesh slot (10) are matched with each other in upper and lower positions.

3. The spray cooling device for a metal circular saw machine according to claim 1, characterized in that: Locking sleeves (11) are arranged on both sides of the outer wall of the locking rod (7), and a detachable structure is formed between the locking rod (7) and the locking sleeve (11).

4. The spray cooling device for a metal circular saw machine according to claim 1, characterized in that: The temperature sensing component (5) comprises a fixing plate (501), a universal metal tube (502), an electric beam group (503) and a temperature sensing probe (504); one end of the fixing plate (501) is provided with a universal metal tube (502), and the other end of the universal metal tube (502) is connected to the temperature sensing probe (504); the electrical output end of the temperature sensing probe (504) is connected to the electric beam group (503), and the electric beam group (503) extends through the interior of the universal metal tube (502).

5. The spray cooling device for a metal circular saw machine according to claim 4, characterized in that: The temperature sensing components (5) are symmetrically installed inside the two groups of installation slots (6), and the universal metal tube (502) is a detachable structure through the fixing plate (501) and the installation slots (6).

6. The spray cooling device for a metal circular saw machine according to claim 1, characterized in that: The atomizing spray nozzle (403) and the saw blade body (3) are matched with each other in upper and lower positions.