A hydraulic coupler disassembly tool
By designing a hydraulic coupler disassembly tool with an electric hydraulic pump, the problem of difficulty in disassembling traditional tools quickly and safely is solved, and an efficient and safe disassembly process is achieved.
Patent Information
- Application Number
- CN202421536291.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-07-01
AI Technical Summary
Traditional hydraulic coupler disassembly tools are difficult to meet the needs of fast and safe disassembly, and have high labor intensity, low disassembly efficiency, and are prone to damage to equipment or safety accidents.
A hydraulic coupler removal tool is designed, including a housing, a joint and a pull pipe. A hydraulic top is provided inside the housing. The hydraulic top is connected to the joint through a top rod. The joint can be detachably connected to the pull pipe. An electro-hydraulic pump connected to the hydraulic top is provided outside the housing.
Through the powerful top force provided by the electro-hydraulic pump, the hydraulic coupler can be disassembled quickly and smoothly, greatly improving work efficiency, reducing the time and labor required for disassembly, and ensuring the safety of the disassembly process.
Smart Images

Figure CN222726610U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of disassembly tools, in particular to a hydraulic coupler disassembly tool. Background Art
[0002] In modern industrial production, hydraulic couplings, as a key device for transmitting mechanical power, are widely used in various mechanical transmission systems, such as power transmission systems, large vehicles and various industrial machinery. Hydraulic couplings can effectively alleviate the impact load during the startup process and improve the stability and efficiency of the transmission system. However, with the widespread application of hydraulic couplings in industry, the complexity and labor intensity of their maintenance and disassembly work have gradually increased. Especially when repairs or replacements are required, traditional disassembly tools often cannot meet the needs of fast and safe disassembly.
[0003] Traditional methods of disassembling hydraulic couplers usually rely on hand tools or simple mechanical equipment such as wrenches and crowbars, which are not only labor-intensive but also inefficient. In addition, improper operation can easily lead to damage to the coupler or related equipment, and may even cause safety accidents, resulting in unnecessary economic losses and personal injuries. At the same time, in many industrial environments, the location of the hydraulic coupler may be in a difficult-to-reach area of the machine, which increases the difficulty of disassembly. Therefore, operators need to spend a lot of time and energy to adapt to different working environments during the disassembly process and try to use a variety of different tools to complete the task.
[0004] In view of this, there is an urgent need for a hydraulic coupler disassembly tool that greatly improves work efficiency and reduces the time and labor required for disassembly. Utility Model Content
[0005] The utility model aims to provide a hydraulic coupling disassembly tool to solve the problem that traditional disassembly tools in the prior art often fail to meet the requirements of rapid and safe disassembly.
[0006] The utility model is realized through the following technical scheme: a hydraulic coupler disassembly tool comprises a shell, a joint and a pull tube, a hydraulic jack is arranged inside the shell, and the hydraulic jack is connected to the joint through a push rod; the joint is detachably connected to the pull tube; an electric hydraulic pump connected to the hydraulic jack is arranged outside the shell.
[0007] Preferably, it also includes an oil joint slide, which is arranged on the hydraulic jack and connected to the jack rod.
[0008] Preferably, it further comprises a rotating screw, which is arranged on one side of the housing and connected to the hydraulic jack.
[0009] Preferably, the electric hydraulic pump is connected to the hydraulic jack via a hydraulic oil pipe.
[0010] Preferably, the top rod is a round steel tube with a diameter of 30 mm.
[0011] Preferably, the length of the push rod is 570 mm, 710 mm and 850 mm.
[0012] Preferably, the hydraulic jack is a 50t hydraulic jack with a stroke of 60mm.
[0013] Preferably, the thread sizes of the pull tube are M36, M40, M42, M48, M50, M55, M56, M60, and M64, respectively.
[0014] Compared with the prior art, the utility model has the following beneficial effects:
[0015] The power support of the electric hydraulic pump can provide a strong jacking force, which enables the hydraulic coupler to be removed quickly and smoothly, greatly improving work efficiency and reducing the time and labor required for disassembly.
[0016] During the disassembly process, the hydraulic energy generated by the electric hydraulic pump can stably and continuously assist the hydraulic jack to work, ensuring that the disassembly force is uniform and continuous, thereby avoiding equipment damage or operator safety accidents caused by improper force.
[0017] Through the detachable joint and the pull tube, the tool can be adapted to hydraulic couplers of different sizes. The rotational splicing method of the joint and the pull tube is simple and easy, which improves the application range and flexibility of the tool. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0019] Figure 2 This is a schematic diagram of the tube drawing structure of the utility model.
[0020] Figure 3 This is a reference diagram of the use status of the utility model.
[0021] Explanation of the reference numerals: 1. joint; 2. push rod; 3. hydraulic push rod; 4. oil joint slideway; 5. rotating screw; 6. hydraulic oil pipe; 7. electric hydraulic pump; 8. pulling pipe; 9. housing. DETAILED DESCRIPTION
[0022] The present invention is further described in conjunction with specific embodiments, but is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
[0023] refer to Figure 1-3 As shown, the utility model provides a hydraulic coupler disassembly tool, wherein A in the figure is a local hydraulic coupler, B is the shaft of the hydraulic coupler, and the disassembly tool includes a shell 9, a joint 1 and a pull tube 8, a hydraulic jack 3 is arranged inside the shell 9, and the hydraulic jack 3 is connected to the joint 1 through a push rod 2; the joint 1 is detachably connected to the pull tube 8; and an electric hydraulic pump 7 connected to the hydraulic jack 3 is arranged outside the shell 9. In this embodiment, the connector 1 is responsible for connecting the pull tube 8 of corresponding size, and is connected with the pull tube 8 by docking and rotating. The hydraulic jack 3 is a 50t hydraulic jack with a stroke of 60mm. In conjunction with the electric hydraulic pump, it can provide a strong jacking force, so that the hydraulic coupler can be smoothly and quickly disassembled, ensuring the efficiency and safety of the disassembly process; during the working process, the electric hydraulic pump 7, the electric hydraulic pump 7 generates liquid energy to assist the hydraulic jack 3 in working, and after the connector 1 is rotated and spliced with the pull tube 8, it is installed on the hydraulic coupler that needs to be disassembled, and the hydraulic jack 3 supports the push rod 2, so that the hydraulic coupler can be disassembled smoothly; during the disassembly work, the push rod 2 and the hydraulic coupler present a reaction force, thereby removing the hydraulic coupler from the shaft.
[0024] It also includes an oil joint slide 4, which is arranged on the hydraulic jack 3 and connected to the jack 2; when in use, the oil joint slide 4 can assist the hydraulic jack 3 to move up and down smoothly; the oil joint slide 4 helps the hydraulic jack 3 to move more smoothly and stably in the vertical direction, reduces equipment damage or safety accidents caused by improper operation, and increases the accuracy of operation.
[0025] It also includes a rotating screw 5, which is arranged on one side of the shell 9 and connected to the hydraulic jack 3. When in use, the rotating screw 5 can maximize the stroke of the hydraulic jack 3. After the hydraulic jack 3 has reached its maximum stroke, the pressure is released and the rotating screw 5 is rotated to allow the hydraulic jack 3 to continue to work effectively. The setting of the rotating screw 5 allows the hydraulic jack 3 to be adjusted by rotation after reaching the maximum stroke, and to be reused, thereby increasing the use efficiency and working flexibility of the hydraulic jack 3.
[0026] The electric hydraulic pump 7 is connected to the hydraulic jack 3 via a hydraulic oil pipe 6 , thereby facilitating the hydraulic energy generated by the electric hydraulic pump 7 to assist the hydraulic jack 3 in its operation.
[0027] The diameter of the push rod 2 is a round steel tube of 30 mm; the lengths of the push rod 2 are 570 mm, 710 mm and 850 mm. Since the stroke of the hydraulic jack 3 is limited, the three lengths of the push rods 2 are mainly used to cooperate with the disassembly of the hydraulic coupler and the shaft during disassembly.
[0028] The thread sizes of the pull tube 8 are respectively M36, M40, M42, M48, M50, M55, M56, M60 and M64. The nine thread sizes of the pull tube 8 can be used in conjunction with 95% of the hydraulic coupler models. They are widely used in the disassembly of hydraulic couplers of different sizes and types, greatly improving the applicability and flexibility of the tool.
[0029] The above are only preferred implementations of the utility model. The protection scope of the utility model is not limited to the above embodiments. All technical solutions under the idea of the utility model belong to the protection scope of the utility model. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the utility model should also be regarded as the protection scope of the utility model.
Claims
1. A hydraulic coupling disassembly tool, characterized in that: The invention comprises a shell (9), a joint (1) and a pull tube (8); a hydraulic jack (3) is arranged inside the shell (9); the hydraulic jack (3) is connected to the joint (1) via a push rod (2); the joint (1) is detachably connected to the pull tube (8); and an electric hydraulic pump (7) connected to the hydraulic jack (3) is arranged outside the shell (9).
2. The hydraulic coupling removal tool according to claim 1, characterized in that: It also comprises an oil joint slideway (4), wherein the oil joint slideway (4) is arranged on the hydraulic jack (3) and connected to the jack rod (2).
3. The hydraulic coupling removal tool according to claim 1, characterized in that: It also comprises a rotating screw (5), which is arranged on one side of the housing (9) and connected to the hydraulic jack (3).
4. The hydraulic coupling removal tool according to claim 1, characterized in that: The electric hydraulic pump (7) is connected to the hydraulic jack (3) via a hydraulic oil pipe (6).
5. The hydraulic coupling removal tool according to claim 1, characterized in that: The top rod (2) is a round steel pipe with a diameter of 30 mm.
6. The hydraulic coupling removal tool according to claim 1, characterized in that: The lengths of the top rod (2) are 570 mm, 710 mm and 850 mm.
7. The hydraulic coupling removal tool according to claim 1, characterized in that: The hydraulic jack (3) is a 50t hydraulic jack with a stroke of 60mm.
8. The hydraulic coupling removal tool according to claim 1, characterized in that: The thread sizes of the pull tube (8) are respectively M36, M40, M42, M48, M50, M55, M56, M60, and M64.