A mold for producing multi-angle corner piles

Abstract

The utility model provides a mold for producing multi-angle corner piles, belonging to the technical field of corner pile production; comprising: a base, which is U-shaped; a tetrahedral pyramid baffle, which is arranged in the base; a square baffle, which is arranged in the base; the base, the tetrahedral pyramid baffle and the square baffle cooperate to form a cavity. The utility model can flexibly adjust to meet various angle requirements by setting the base and the tetrahedral pyramid baffle, so as to be widely applicable to different engineering scenes, significantly improving the adaptability of corner piles, and by setting a heat exchange part, it can reduce the problem of uneven strength caused by uneven heating of concrete due to angle changes, further ensuring the quality and production efficiency of corner piles.

Description

Technical Field

[0001] The utility model relates to the technical field of corner pile production, in particular to a mold for producing multi-angle corner piles. Background Art

[0002] The mold for producing corner piles is an industrial mold specially designed to manufacture pile foundation components with specific turning angles. The corner piles produced by this mold are mainly used in water conservancy support, municipal enclosure, foundation pit support and other infrastructure construction. They are mainly used to meet the requirements of pile stiffness and force at the corners of general sheet pile support.

[0003] At present, the existing molds for producing corner piles are often designed with fixed angles when in use, and the size of the angle cannot or is difficult to adjust, which greatly limits its applicability in different engineering requirements, especially those designs that require specific angles or non-standard angles. Therefore, the present application provides a mold for producing multi-angle corner piles to meet the needs. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a multi-angle corner pile production mold to solve the problem that the existing corner pile production molds are often designed to be fixed angles when in use.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0006] A mold for producing multi-angle corner piles, comprising: a U-shaped base; a tetrahedral pyramid baffle disposed in the base; a square baffle disposed in the base; the base, the tetrahedral pyramid baffle and the square baffle cooperate to form a cavity.

[0007] It also includes: the left and right sides of the top of the base are rotatably arranged, and two notches are arranged on both sides of the square baffle, and forming pieces are arranged on the notches.

[0008] It also includes: a plurality of placement holes, which are arranged on the tetrahedral pyramid baffle and the square baffle; prestressed steel bars, which are arranged through the tetrahedral pyramid baffle and the square baffle; and the placement holes match the prestressed steel bars.

[0009] It also includes: a wading pipe hole, which is arranged at the center of the quadrangular pyramid baffle and the center of the square baffle.

[0010] It also includes: a plurality of maintenance holes, which are arranged on the base; and the maintenance holes are arranged along the length of the base.

[0011] It also includes: a groove, which is arranged in the base; a heat exchange circulation part, which is arranged in the groove, and the heat exchange circulation part includes: two first tubes, which are arranged in the groove.

[0012] It also includes: a second tube body, which is arranged in the groove, and the two sides of the second tube body are connected to the one side of the two first tube bodies; the other sides of the two first tube bodies both pass through the base.

[0013] It also includes: the volume of the first tube body is smaller than that of the second tube body.

[0014] It also includes: a sensor, which is arranged at the center of the second tube body.

[0015] It also includes: the sides of the two first tubes that contact the second tubes gradually expand inwards.

[0016] Compared with the prior art, the utility model has at least the following beneficial effects:

[0017] In the above scheme, by setting a base and a tetrahedral baffle, it can be flexibly adjusted to meet various angle requirements, so that it is widely applicable to different engineering scenarios, which significantly improves the adaptability of corner piles. By setting a heat exchange part, it can reduce the uneven strength problem caused by uneven heating of concrete caused by angle changes, and further ensure the quality and production efficiency of corner piles. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings, which are incorporated herein and constitute a part of the specification, illustrate embodiments of the present disclosure and, together with the description, further serve to explain the principles of the present disclosure and to enable those skilled in the relevant art to make and use the present disclosure.

[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of the mold for producing multi-angle corner piles;

[0020] Figure 2 Schematic diagram of the tetrahedral baffle structure;

[0021] Figure 3 Schematic diagram of the square baffle structure;

[0022] Figure 4 It is a cross-sectional top view of the base structure;

[0023] Figure 5 for Figure 4 Schematic diagram of the enlarged structure of A.

[0024] [reference numerals]

[0025] 1. Base; 2. Prestressed steel bars; 3. Four-sided pyramid baffle; 4. Cavity; 5. Maintenance hole; 6. Placement hole; 7. Water-carrying pipe hole; 8. Groove; 9. Heat exchange circulation part; 10. Square baffle; 91. First tube body; 92. Second tube body; 93. Sensor.

[0026] As shown in the figure, in order to clearly implement the structure of the embodiment of the utility model, specific structures and devices are marked in the figure, but this is only for illustrative purposes and is not intended to limit the utility model to the specific structure, device and environment. According to specific needs, ordinary technicians in this field can adjust or modify these devices and environments, and the adjustments or modifications made are still included in the scope of the attached claims. DETAILED DESCRIPTION

[0027] The following is a detailed description of a mold for producing multi-angle corner piles provided by the utility model in combination with the accompanying drawings and specific embodiments. At the same time, it is explained here that in order to make the embodiments more detailed, the following embodiments are the best and preferred embodiments, and those skilled in the art may also adopt other alternative methods to implement some known technologies; and the accompanying drawings are only for more specific description of the embodiments, and are not intended to specifically limit the utility model.

[0028] like Figure 1 , Figure 2 and Figure 3 As shown, the embodiment of the utility model provides a mold for producing multi-angle corner piles, including: a base 1, which is U-shaped; a tetrahedral pyramid baffle 3, which is arranged in the base 1; a square baffle 10, which is arranged in the base 1; the base 1, the tetrahedral pyramid baffle 3 and the square baffle 10 cooperate to form a cavity 4. By setting the tetrahedral pyramid baffle 3 and by setting a plurality of placement holes 6 on the tetrahedral pyramid baffle 3 and matching with the prestressed steel bar 2, it is ensured that the steel bar can be accurately positioned and penetrated, the structural strength and stability of the corner pile are enhanced, and its bearing capacity is improved; by setting the base 1 and the tetrahedral pyramid baffle 3, it can be flexibly adjusted to meet various angle requirements, so that it is widely applicable to different engineering scenes, and the adaptability of the corner pile is significantly improved.

[0029] like Figure 1 and Figure 3 As shown, it also includes: the left and right sides of the top of the base 1 are rotatably arranged, and two notches are arranged on both sides of the square baffle 10, and the notches are provided with molded parts. By setting the base 1, the left and right sides of the top of the base 1 are rotatably arranged with double-layer insulation boards, and the mold after molding can be taken out by rotating the double-layer insulation board; the molded parts can be formed on the two side walls of the 135-degree corner pile or one bottom wall and one side wall of the 90-degree corner pile, so as to realize the molding of the side walls of the corner pile.

[0030] like Figure 1 , Figure 2 and Figure 3As shown, it also includes: a plurality of placement holes 6, which are arranged on the tetrahedral pyramid baffle 3 and the square baffle 10; prestressed steel bars 2, which are arranged through the tetrahedral pyramid baffle 3 and the square baffle 10; and the placement holes 6 match the prestressed steel bars 2. The prestressed steel bars 2 pass through the tetrahedral pyramid baffle 3 and the square baffle 10 through the placement holes 6. During the concrete pouring process, the steel bars are closely combined with the concrete to form a reinforced concrete composite material, which significantly improves the mechanical properties of the corner pile such as compression resistance, bending resistance, and shear resistance, and ensures that the pile body can maintain good structural strength and durability under complex geological conditions.

[0031] like Figure 1 , Figure 2 and Figure 3 As shown, it also includes: a water pipe hole 7, which is set at the center of the quadrangular pyramid baffle 3 and the center of the square baffle 10. By setting the water pipe hole 7, it is convenient to pre-bury the water pipe when producing the corner pile, so that after the pile body is installed, the water pipe can be directly used for drainage, cable threading or other fluid transmission functions without additional drilling of channels, which not only saves the later construction cost, but also avoids secondary damage to the pile body structure.

[0032] like Figure 1 and Figure 2 As shown, it also includes: a plurality of curing holes 5, which are arranged on the base 1; and the curing holes 5 are arranged along the length of the base 1. By arranging the curing holes 5 along the length of the base 1, after the concrete is cast and formed, a curing medium, such as steam, hot water or chemical curing agent, can be quickly and evenly injected into the pile body through the curing holes 5. This helps to accelerate the hydration reaction of the concrete, shorten the curing cycle, and improve production efficiency.

[0033] like Figure 1 and Figure 3 As shown, it also includes: a groove 8, which is arranged in the base 1; a heat exchange circulation part 9, which is arranged in the groove 8, and the heat exchange circulation part 9 includes: two first tubes 91, which are arranged in the groove 8.

[0034] By providing the heat exchange circulation part 9, not only the temperature can be controlled, but also the uniform temperature distribution inside the mold can be ensured to avoid local overheating or overcooling, thereby ensuring overall uniform solidification and reducing the risk of deformation and cracking.

[0035] like Figure 1 and Figure 3 As shown, it also includes: a second tube body 92, which is arranged in the groove 8, and the two sides of the second tube body 92 are connected to one side of the two first tube bodies 91; the other sides of the two first tube bodies 91 both penetrate the base 1. By setting the first tube body 91, it can be connected with the external pipeline, and then cooperate with the second tube body 92 to circulate and transmit hot and cold media, so as to realize the precise control of the internal temperature of the mold.

[0036] like Figure 1 and Figure 3 As shown, it also includes: the volume of the first tube body 91 is smaller than the second tube body 92. The larger volume of the second tube body 92 can be used as a buffer to balance the pressure in the system. When the heat exchange medium flows, the larger volume can slow down the pressure fluctuation, making the heat exchange cycle more stable and reducing the impact and wear on the mold structure.

[0037] like Figure 1 and Figure 3 As shown, the mold further includes: a sensor 93, which is arranged at the center of the second tube 92. By arranging the sensor 93 as a temperature sensor, the temperature change inside the mold can be continuously monitored, especially during the heat exchange cycle, to ensure that the hardening environment of the concrete is maintained within the most suitable temperature range.

[0038] like Figure 3 and Figure 4 As shown, it also includes: the sides of the two first tube bodies 91 that contact the second tube body 92 are gradually expanded inward. The gradually expanding shape helps to guide the fluid to transition smoothly, reduce the turbulence and resistance of the fluid at the intersection, promote the uniform flow of the heat exchange circulation medium in the pipeline, and improve the heat exchange efficiency.

[0039] The technical solution provided by the utility model is to accurately penetrate the tetrahedral pyramid baffle 3 with the prestressed steel bar 2 according to the predetermined layout through the placement hole 6, and then tie the new prestressed steel bar 2 to the prestressed steel bar 2 penetrating the tetrahedral pyramid baffle 3 through the iron wire, and then place the wading pipe through the wading pipe hole 7, pour concrete into the cavity 4, and after the pouring is completed, it is connected with the two first pipe bodies 91 through the external pipe, and the liquid circulates through the first pipe body 91 and the second pipe body 92 to control the temperature of the concrete after pouring, and then the forming mold is cured through the curing hole 5 until the concrete reaches sufficient strength, and the two double-layer insulation boards are rotated to take out the formed corner piles.

[0040] The present invention covers any substitution, modification, equivalent method and scheme made on the essence and scope of the present invention. In order to make the public have a thorough understanding of the present invention, specific details are described in detail in the above preferred embodiments of the present invention, and those skilled in the art can fully understand the present invention without the description of these details. In addition, in order to avoid unnecessary confusion about the essence of the present invention, well-known methods, processes, procedures, components and circuits are not described in detail.

[0041] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A mold for producing multi-angle corner piles, characterized in that: include: A base (1) is U-shaped; A quadrangular pyramid baffle (3) is arranged in the base (1); A square baffle (10) is arranged inside the base (1); The base (1), the quadrangular pyramid baffle (3) and the square baffle (10) cooperate to form a cavity (4).

2. The mold for producing multi-angle corner piles according to claim 1, characterized in that: Also includes: The left and right sides of the top of the base (1) are rotatably arranged, and two notches are provided on both sides of the square baffle (10), and molded parts are provided on the notches.

3. The mold for producing multi-angle corner piles according to claim 1, characterized in that: Also includes: A plurality of placement holes (6) are provided on the quadrangular pyramid baffle (3) and the square baffle (10); Prestressed steel bars (2) are provided through the quadrangular pyramid baffle (3) and the square baffle (10); Furthermore, the placement hole (6) matches the prestressed steel bar (2).

4. The mold for producing multi-angle corner piles according to claim 1, characterized in that: Also includes: The wading pipe hole (7) is arranged at the center of the quadrangular pyramid baffle (3) and the center of the square baffle (10).

5. The mold for producing multi-angle corner piles according to claim 1, characterized in that: Also includes: A plurality of maintenance holes (5) are provided on the base (1); Furthermore, the maintenance hole (5) is arranged along the length of the base (1).

6. The mold for producing multi-angle corner piles according to claim 1, characterized in that: Also includes: A groove (8) is provided in the base (1); A heat exchange circulation part (9) is arranged in the groove (8), and the heat exchange circulation part (9) includes: Two first tubes (91) are arranged in the groove (8).

7. The mold for producing multi-angle corner piles according to claim 6, characterized in that: Also includes: A second tube body (92) is disposed in the groove (8), and two sides of the second tube body (92) are in communication with one side of the two first tube bodies (91); The other sides of the two first tubes (91) both pass through the base (1).

8. The mold for producing multi-angle corner piles according to claim 7, characterized in that: Also includes: The volume of the first tube (91) is smaller than that of the second tube (92).

9. The mold for producing multi-angle corner piles according to claim 7, characterized in that: Also includes: The sensor (93) is arranged at the center of the second tube (92).

10. The mold for producing multi-angle corner piles according to claim 7, characterized in that: Also includes: The sides of the two first tubes (91) that contact the second tube (92) are both gradually expanded inwards.

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