A sponge pressing burr removal device

By designing a sponge press-type burr removal device, the transmission roller and sliding component system are used to drive the blade to cut off the burr of the sponge, solving the problem of difficult to remove the burr of the sponge and achieving the aesthetic treatment of the sponge.

CN222727151UActive Publication Date: 2025-04-08WEIHAI FENGYING SPONGE CO LTD
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Patent Information

Application Number
CN202421453511.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-25
Publication Date
2025-04-08
Estimated Expiration
2034-06-25

AI Technical Summary

Technical Problem

After the sponge is rolled and fixed, strip-shaped burrs will occur on both sides. The prior art is difficult to effectively remove these burrs, making the processed sponge lose its aesthetic appearance.

Method used

A sponge press-type burr removal device is designed to drive the fixed sponge through a transmission roller, and use a sliding assembly and driven gear system to drive the blade to apply hard downforce to the burr of the sponge to be cut.

Benefits of technology

The burrs of the sponge are effectively removed to keep the processed sponge beautiful, and the device can adjust the position of the blade according to the different thickness and width of the sponge, which is suitable for sponges of different widths.

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Abstract

The utility model discloses a sponge pressing burr removal device, comprising a hollow support frame: two sliding components are arranged on the surface of the hollow support frame, and the sliding component comprises a hollow sliding seat fixedly connected to the left and right sides of the hollow support frame by bolts, the inner cavity of the hollow sliding seat is slidably connected with a sliding plate, the surface of the sliding plate is provided with a clamping tooth, the inner cavity of the hollow support frame is rotatably connected with a connecting rod, the driven gear is meshed with the surface of the sliding plate, the left end of the connecting rod is fixedly connected with a driving gear, the surface of the driving gear is meshed with a rack, the driving gear is driven to rotate by starting a cylinder to pull the rack, and then the driving gear drives the driven gear to rotate, and then the driven gear drives the sliding plate to move downward in the inner cavity of the hollow sliding seat, and then the height of the blade is adjusted, so as to achieve the purpose of removing the burr of the sponge and keeping the processed sponge beautiful.
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Description

Technical Field

[0001] The utility model belongs to the technical field of sponge processing, in particular to a sponge pressing burr removal device. Background Art

[0002] Because of its properties of heat preservation, heat insulation, sound absorption, shock absorption, flame retardancy, anti-static and good breathability, sponge is involved in various industries, including the automotive industry, battery industry, cosmetics industry, bra and underwear manufacturing industry and high-end furniture manufacturing industry.

[0003] Sponges mainly include polyester and polyether types, which can be sliced ​​or rolled. They can also be designed into different patterns by roller pressing according to customer requirements. After roller pressing and shaping, some sponges will have strip-shaped burrs on both sides of the sponge. In order to remove the burrs and keep the processed sponge beautiful, a sponge pressing burr removal device is designed. The device transmits the shaped sponge through a transmission roller and adjusts the sliding component according to the different thickness of the sponge. The support rod drives the blade to apply a hard downward pressure on the burrs of the sponge and cut off the burrs. The burrs of the sponge can be removed to keep the processed sponge beautiful. Utility Model Content

[0004] The utility model aims to provide a sponge pressing burr removal device, which can remove the burr of the sponge and keep the processed sponge beautiful, so as to solve the above-mentioned background technical problems.

[0005] The technical solution of the utility model for solving the above-mentioned technical problems is as follows: a sponge press burr removal device, which includes a hollow support frame: two sliding components are arranged on the surface of the hollow support frame, and the sliding component includes a hollow slide seat fixedly connected to the left and right sides of the hollow support frame by bolts, the inner cavity of the hollow slide seat is slidably connected with a sliding plate, the surface of the sliding plate is provided with latching teeth, the inner cavity of the hollow support frame is rotatably connected with a connecting rod, the left and right ends of the connecting rod respectively penetrate the left and right sides of the hollow support frame, and are fixedly connected with a driven gear, the driven gear is meshed with the surface of the sliding plate, the left end of the connecting rod is fixedly connected with a driving gear, and the surface of the driving gear is meshed with a rack.

[0006] Preferably, a spring plate is fixedly connected to the bottom of the inner cavity of the hollow slide seat by bolts, and the sliding plate is placed on the top of the spring plate. Slide grooves are provided on the left and right sides of the inner cavity of the hollow slide seat, and limiting blocks are fixedly connected to the left and right sides of the sliding plate, and the surface of the limiting block is slidably connected to the inner cavity of the slide groove.

[0007] Preferably, the top of the sliding plate is fixedly connected to a hollow fixing head by bolts, the left side of the hollow support frame is fixedly connected to a cylinder by bolts, and the output end of the cylinder is fixedly connected to the front end of the rack by bolts.

[0008] Preferably, the inner cavity of the hollow fixed head is fixedly connected to a support rod, a plurality of holes are opened on the surface of the support rod, two hollow plates are slidably connected to the surface of the support rod, round tubes are welded on the opposite sides of the two hollow plates, and support tubes are welded on the upper and lower sides of the end of the round tube opposite to the hollow plate.

[0009] Preferably, the opposite ends of the support tube are slidably connected with round heads, the surface of the round heads are slidably connected to the inner cavity of the hole, a spring is welded to the inner wall of the support tube, and the end of the spring opposite to the support tube is rotatably connected to the surface of the round head.

[0010] Preferably, the bottom of the opposite side of the hollow plate is fixedly connected with a blade by bolts, the front and rear sides of the top of the hollow support frame are equipped with transmission rollers, the bottom of the inner cavity of the hollow support frame is fixedly connected with a hollow bracket by bolts, and the inner cavity of the hollow bracket is rotatably connected to the surface of the connecting rod.

[0011] 1. The beneficial effect of the utility model is that the utility model starts the cylinder to pull the rack to drive the driving gear to rotate, and then the driving gear drives the driven gear to rotate, and then the driven gear drives the sliding plate to move downward in the inner cavity of the hollow slide seat, and then the height of the blade is adjusted, so as to achieve the purpose of removing the burrs of the sponge and keeping the processed sponge beautiful.

[0012] 2. The utility model can support and tighten the sliding plate upwards by setting the spring plate, and can provide a cushion and protection between the sliding plate and the inner cavity of the hollow sliding seat.

[0013] 3. The utility model can adjust and fix the position of the blade on the surface of the support rod through the coordinated use of the support tube and the round head, and can adjust the blade according to the different widths of the sponge, so as to facilitate the removal of the burrs of sponges of different widths. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] in:

[0015] Figure 1 A schematic diagram of a front view of an embodiment of the utility model;

[0016] Figure 2 This is a schematic diagram of the main inner wall and the splitting of an embodiment of the utility model;

[0017] Figure 3 This is a schematic cross-sectional diagram of a sliding assembly according to an embodiment of the utility model;

[0018] Figure 4 This is an embodiment of the utility model Figure 2 A partial enlarged view of point A in the middle.

[0019] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0020] 1. Hollow support frame, 2. Sliding assembly, 21. Hollow slide seat, 22. Sliding plate, 23. Connecting rod, 24. Driven gear, 25. Driving gear, 26. Rack, 27. Spring plate, 28. Limit block, 29. Hollow fixed head, 3. Cylinder, 4. Support rod, 5. Hollow plate, 6. Round tube, 7. Support tube, 8. Round head, 9. Blade, 10. Transmission roller, 11. Hollow bracket. DETAILED DESCRIPTION

[0021] Hereinafter, embodiments of the sponge profile burr removal device of the present invention will be described with reference to the accompanying drawings.

[0022] Embodiment 1:

[0023] Figure 1-4 A sponge profile burr removal device according to an embodiment of the utility model is shown, which comprises: a hollow support frame 1: two sliding components 2 are arranged on the surface of the hollow support frame 1, the sliding component 2 comprises a hollow slide seat 21 fixedly connected to the left and right sides of the hollow support frame 1 by bolts, the inner cavity of the hollow slide seat 21 is slidably connected to a sliding plate 22, the surface of the sliding plate 22 is provided with latching teeth, the inner cavity of the hollow support frame 1 is rotatably connected to a connecting rod 23, the left and right ends of the connecting rod 23 respectively penetrate the left and right sides of the hollow support frame 1, and are fixedly connected to a driven gear 24, the driven gear 24 is meshed with the surface of the sliding plate 22, the left end of the connecting rod 23 is fixedly connected to a driving gear 25, the surface of the driving gear 25 is meshed with a rack 26, the bottom of the inner cavity of the hollow slide seat 21 is fixedly connected to a spring plate 27 by bolts, and the sliding plate 22 can be adjusted by the setting of the spring plate 27. The support and upward tightening force, as well as the padding and protection between the sliding plate 22 and the inner cavity of the hollow slide seat 21, the sliding plate 22 is placed on the top of the spring plate 27, and the left and right sides of the inner cavity of the hollow slide seat 21 are provided with slide grooves. The left and right sides of the sliding plate 22 are fixedly connected to the limiting blocks 28, and the surface of the limiting blocks 28 is slidably connected to the inner cavity of the slide groove. The top of the sliding plate 22 is fixedly connected to the hollow fixing head 29 by bolts, and the left side of the hollow support frame 1 is fixedly connected to the cylinder 3 by bolts, and the output end of the cylinder 3 is fixedly connected to the front end of the rack 26 by bolts. The bottom of the opposite side of the two hollow plates 5 is fixedly connected to the blade 9 by bolts, and the front and rear sides of the top of the hollow support frame 1 are installed with transmission rollers 10. The bottom of the inner cavity of the hollow support frame 1 is fixedly connected to the hollow bracket 11 by bolts, and the inner cavity of the hollow bracket 11 is rotatably connected to the surface of the connecting rod 23.

[0024] Embodiment 2:

[0025] Figure 1-4 A sponge profile burr removal device according to an embodiment of the utility model is shown, which comprises: a hollow support frame 1: two sliding assemblies 2 are arranged on the surface of the hollow support frame 1, the sliding assembly 2 comprises a hollow slide seat 21 fixedly connected to the left and right sides of the hollow support frame 1 by bolts, the inner cavity of the hollow slide seat 21 is slidably connected to a sliding plate 22, the surface of the sliding plate 22 is provided with latching teeth, the inner cavity of the hollow support frame 1 is rotatably connected to a connecting rod 23, the left and right ends of the connecting rod 23 respectively penetrate the left and right sides of the hollow support frame 1, and are fixedly connected to a driven gear 24, the driven gear 24 is meshed with the surface of the sliding plate 22, the left end of the connecting rod 23 is fixedly connected to a driving gear 25, the surface of the driving gear 25 is meshed with a rack 26, and two hollow fixed heads 2 The inner cavity of 9 is fixedly connected with a support rod 4, and a plurality of holes are opened on the surface of the support rod 4. Two hollow plates 5 are slidably connected to the surface of the support rod 4. Round tubes 6 are welded on the opposite sides of the two hollow plates 5. Support tubes 7 are welded on the upper and lower sides of the end of the round tube 6 opposite to the hollow plate 5. Round heads 8 are slidably connected to the opposite ends of the two support tubes 7. Through the coordinated use of the support tube 7 and the round head 8, the position of the blade 9 on the surface of the support rod 4 can be adjusted and fixed, and the blade 9 can be adjusted according to the different widths of the sponge, which is convenient for removing the burrs of sponges of different widths. The surface of the round head 8 is slidably connected to the inner cavity of the hole, and a spring is welded on the inner wall of the support tube 7. The end of the spring opposite to the support tube 7 is rotatably connected to the surface of the round head 8.

[0026] Working principle: When the utility model is used, the user pumps the shaped sponge by starting the transmission roller 10, and then adjusts the position of the blade 9 according to the thickness and width of the sponge, and then starts the cylinder 3 to pull the rack 26 to drive the active gear 25 to rotate, and then the active gear 25 drives the connecting rod 23 to rotate, and then the connecting rod 23 drives the driven gear 24 to rotate under the support and limit of the hollow bracket 11. At this time, the driven gear 24 is engaged with the teeth on the surface of the sliding plate 22, and then the driven gear 24 drives the sliding plate 22 to move downward in the inner cavity of the hollow slide seat 21, and then the height of the blade 9 is adjusted, and then the sliding hollow plate 5 drives the round tube 6 to slide on the surface of the support rod 4. At this time, the surface of the round head 8 slides in the holes on the surface of the support rod 4, and then the width of the two blades 9 is positioned, and then the support rod 4 drives the blade 9 to apply a hard downward pressure to the burrs of the sponge, so that the burrs of the sponge can be removed, so that the processed sponge remains beautiful.

[0027] In summary: the sponge pressing burr removal device, by starting the cylinder 3 to pull the rack 26 to drive the driving gear 25 to rotate, and then the driving gear 25 drives the driven gear 24 to rotate, and then the driven gear 24 drives the sliding plate 22 to move downward in the inner cavity of the hollow slide seat 21, and then the height of the blade 9 is adjusted, so as to achieve the purpose of removing the burrs of the sponge and keeping the processed sponge beautiful.

Claims

1. A sponge pressing burr removal device, characterized in that: The invention comprises a hollow support frame (1): the surface of the hollow support frame (1) is provided with two sliding assemblies (2), the sliding assembly (2) comprises a hollow sliding seat (21) fixedly connected to the left and right sides of the hollow support frame (1) by bolts, the inner cavity of the hollow sliding seat (21) is slidably connected to a sliding plate (22), the surface of the sliding plate (22) is provided with latching teeth, the inner cavity of the hollow support frame (1) is rotatably connected to a connecting rod (23), the left and right ends of the connecting rod (23) respectively penetrate the left and right sides of the hollow support frame (1) and are fixedly connected to a driven gear (24), the driven gear (24) is meshed with the surface of the sliding plate (22), the left end of the connecting rod (23) is fixedly connected to a driving gear (25), the surface of the driving gear (25 is meshed with a rack (26).

2. The sponge pressing burr removal device according to claim 1, characterized in that: The bottom of the inner cavity of the hollow slide seat (21) is fixedly connected with a spring plate (27) by bolts, and the sliding plate (22) is placed on the top of the spring plate (27). The left and right sides of the inner cavity of the hollow slide seat (21) are provided with sliding grooves, and the left and right sides of the sliding plate (22) are fixedly connected with limit blocks (28), and the surface of the limit blocks (28) is slidably connected with the inner cavity of the sliding groove.

3. The sponge pressing burr removal device according to claim 2, characterized in that: The top of the sliding plate (22) is fixedly connected to a hollow fixing head (29) by bolts, the left side of the hollow support frame (1) is fixedly connected to a cylinder (3) by bolts, and the output end of the cylinder (3) is fixedly connected to the front end of the rack (26) by bolts.

4. The sponge pressing burr removal device according to claim 3, characterized in that: The inner cavities of the two hollow fixing heads (29) are fixedly connected to a support rod (4), a plurality of holes are provided on the surface of the support rod (4), two hollow plates (5) are slidably connected to the surface of the support rod (4), a round tube (6) is welded to the opposite sides of the two hollow plates (5), and a support tube (7) is welded to the upper and lower sides of the opposite end of the round tube (6) and the hollow plate (5).

5. The sponge pressing burr removal device according to claim 4, characterized in that: The opposite ends of the two support tubes (7) are slidably connected with round heads (8), the surface of the round heads (8) is slidably connected with the inner cavity of the hole, and the inner wall of the support tube (7) is welded with a spring, and the end of the spring opposite to the support tube (7) is rotatably connected with the surface of the round heads (8).

6. The sponge pressing burr removal device according to claim 5, characterized in that: The bottoms of the two hollow plates (5) on opposite sides are fixedly connected with blades (9) by bolts, the front and rear sides of the top of the hollow support frame (1) are installed with transmission rollers (10), the bottom of the inner cavity of the hollow support frame (1) is fixedly connected with a hollow bracket (11) by bolts, and the inner cavity of the hollow bracket (11) is rotatably connected to the surface of the connecting rod (23).