A vulcanization mold body of a rubber and metal composite gas nozzle

By using vulcanization molds of upper and lower molds, the fixation of the special-shaped metal air intake nozzle and dense vulcanization of rubber is achieved, which solves the problem of composite vulcanization of the special-shaped metal air intake nozzle and rubber, and avoids coating damage on the surface of the metal air intake nozzle, and improves the pass rate of the composite parts.

CN222727173UActive Publication Date: 2025-04-08SHENYANG RUBBER RES & DESIGN INST CO LTD
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Patent Information

Application Number
CN202323424442.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-15
Publication Date
2025-04-08
Estimated Expiration
2033-12-15

AI Technical Summary

Technical Problem

The prior art is difficult to effectively solve the problem of composite vulcanization of special-shaped metal air intake nozzles and rubber, and it is easy to cause coating damage to the surface of the metal air intake nozzles.

Method used

A vulcanization mold including upper mold and lower mold is adopted. Through the mechanical cooperation between the upper mold and the lower mold, the split-flap mold is made to radially contact and pressure, and the metal air intake nozzle is fixed, and the axial contact pressure is achieved through the mechanical cooperation between the upper mold and the split-flap mold and the die core to ensure the composite vulcanization of rubber and metal air intake nozzle.

Benefits of technology

The problem of composite vulcanization of special-shaped metal air intake nozzle and rubber is effectively solved, the density of rubber vulcanization is ensured, and the damage to the surface of the metal air intake nozzle is avoided due to pressure is avoided, thereby improving the qualified rate of the composite parts.

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Abstract

The utility model provides a vulcanization mold body for a rubber and metal composite air nozzle. The vulcanization mold body comprises a cylindrical mold composed of a circular upper mold piece and a circular lower mold piece clamping a split mold. The vulcanization mold body consists of an upper mold, a mold core, a split mold, and a lower mold piece. The split mold is radially contacted and pressurized by mechanical cooperation between the upper mold and the lower mold and the split mold. The rubber material in the cavity is pressurized by mechanical cooperation between the upper mold and the mold core and the split mold. The utility model aims to solve the mold structure of the composite vulcanization of rubber and special-shaped metal air inlet nozzles in the prior art and ensure the protection of the metal surface coating after the product is vulcanized.
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Description

Technical Field

[0001] The utility model mainly relates to the technical field of composite vulcanization molds, in particular to a vulcanization mold body of a rubber and metal composite air nozzle. Background Art

[0002] The rubber and metal composite air inlet nozzle is a de-icing airbag product used on a certain type of aircraft. The rubber and metal composite air inlet nozzle is bonded to the back of the de-icing airbag product and attached to the aircraft wing. The air inlet nozzle is connected to the inflation device through the reserved opening on the wing. Since the de-icing airbag product is inflated and deflated more than 20,000 times, the air inlet nozzle is subjected to positive and negative pressure changes, and is subjected to high and low temperature changes, salt spray erosion, mold, collision, friction and other harsh working conditions during the flight of the aircraft, so the quality requirements for the air inlet nozzle are very strict. The air inlet nozzle is composed of rubber and metal air inlet nozzles. In order to adapt to the reserved opening on the wing and connect with the inflation device, the air inlet nozzle is designed as a 120° curved structure. The rubber part is located at the tail of the air inlet nozzle. The width of the vulcanized composite interface is only 7mm, and its surface is coated to meet the normal use in long-term harsh environments. The product has a complex structure, strict use requirements, and the surface coating needs to be protected.

[0003] In the known technology, a vulcanization mold is used to first fix the metal air inlet nozzle, a rubber sheet is laid on the reserved space of the rubber part, and vulcanization is performed after pressure is applied by various components of the vulcanization mold. Utility Model Content

[0004] The utility model mainly provides a rubber and metal composite air inlet nozzle vulcanization mold to solve the technical problems raised in the above background technology.

[0005] The utility model adopts the following technical solution to solve the above technical problems: it comprises an upper mold and a lower mold, wherein the upper mold and the lower mold clamp a cylindrical mold of an inner mold assembly, and a split mold is provided on the inner mold assembly, and the upper mold, the split mold, and the lower mold constitute a vulcanization mold.

[0006] Furthermore, the split mold consists of two split molds.

[0007] Furthermore, the split mold is provided with a metal air inlet nozzle fixed cavity.

[0008] Furthermore, the mold core is in contact with the metal air inlet nozzle and the upper mold.

[0009] Furthermore, the upper mold and the lower mold are both circular.

[0010] Compared with the prior art, the beneficial effects of the utility model are:

[0011] The utility model realizes that the mechanical cooperation of the upper mold and the lower mold to the split mold makes the split mold radially contact and pressurize, thereby ensuring that the position of the metal air inlet nozzle is fixed and that the coating on the outer surface of the metal air inlet nozzle is not damaged by the mold, thereby playing a protective role; the mechanical cooperation of the upper mold and the split mold with the mold core makes the mold core axially contact and pressurize, thereby ensuring that the rubber and the metal air inlet nozzle are compositely vulcanized so that a vent is left, thus solving the problem of composite vulcanization of special-shaped metal air inlet nozzles and rubber, ensuring the density of rubber vulcanization, avoiding damage to the surface of the metal air inlet nozzle caused by the mold due to pressure, and improving the qualified rate of the composite parts of the rubber and metal air inlet nozzles.

[0012] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a cross-sectional view of the overall structure of the mold of the utility model;

[0014] Figure 2 It is a schematic cross-sectional view of the upper die of the utility model;

[0015] Figure 3 It is a schematic cross-sectional view of the mold core of the utility model;

[0016] Figure 4 It is a schematic cross-sectional view of the split-petal mold of the utility model;

[0017] Figure 5 It is a schematic cross-sectional view of the lower mold of the utility model.

[0018] In the figure: 1. upper mold; 2. mold core; 3. split mold; 4. metal air inlet nozzle; 5. lower mold. DETAILED DESCRIPTION

[0019] In order to facilitate the understanding of the present invention, the present invention will be described in more detail below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.

[0020] Please refer to the attached Figure 1-5 As shown, a vulcanization mold body of a rubber and metal composite air nozzle includes a vulcanization mold body, which is a cylindrical mold composed of a circular upper mold and a circular lower mold clamping a split mold. The vulcanization mold body consists of an upper mold 1, a mold core 2, a split mold 3, a metal air inlet nozzle 4, and a lower mold 5. The upper mold and the split mold are in contact with the mold core, and the split mold is in contact with the lower mold.

[0021] The specific operation mode of the utility model is as follows:

[0022] The manufacturing method is: the materials used are all 45 # High-quality carbon steel, round segment material, after further processing according to the drawing dimensions, it is quenched and then high-temperature tempered, the surface treatment hardness is HRC28-32, the surface roughness of the product cavity is 1.6, and the roughness of the mechanical fitting part is 3.2.

[0023] First, the metal air inlet nozzle is installed into the reserved position of the split mold, the lower mold and the mechanical cooperation between the upper mold and the split mold make the split mold radially contact and pressurize, the mold core is placed in the tail of the metal air inlet nozzle, and positioned with the upper mold, the rubber semi-finished product is placed in the mold cavity, and the upper mold and the lower mold are used to contact and pressurize the split mold. The mold cavity has sufficient pressure in the axial and radial directions, and a qualified rubber product is vulcanized. The application of this utility model and the composite vulcanization of rubber and metal air inlet nozzles solves the problem of composite vulcanization of special-shaped metal air inlet nozzles and rubber, and prevents the metal mold from scratching the surface coating of the metal air inlet nozzle.

[0024] The above description of the utility model in combination with the accompanying drawings is an exemplary description. Obviously, the specific implementation of the utility model is not limited to the above-mentioned method. As long as the non-substantial improvements are made by adopting the method concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.

Claims

1. A vulcanization mold body of a rubber and metal composite gas nozzle, characterized in that: The invention comprises an upper mold (1) and a lower mold (5), wherein the upper mold (1) and the lower mold (5) clamp a cylindrical mold of an inner mold assembly, and a split mold (3) is provided on the inner mold assembly, and the upper mold (1), the split mold (3), and the lower mold (5) constitute a vulcanization mold.

2. The vulcanization mold body of a rubber and metal composite gas nozzle according to claim 1, characterized in that: The split mold (3) consists of two split molds.

3. The vulcanization mold body of a rubber and metal composite gas nozzle according to claim 2, characterized in that: The split mold (3) is provided with a metal air inlet nozzle (4) fixing the mold cavity.

4. The vulcanization mold body of the rubber and metal composite gas nozzle according to claim 3, characterized in that: The mold core (2) is in contact with the metal air inlet nozzle (4) and the upper mold (1).

5. The vulcanization mold body of the rubber and metal composite gas nozzle according to claim 1, characterized in that: The upper die (1) and the lower die (5) are both arranged in a circular shape.