A foaming identification error-proofing system

By using a support frame, placement table, error-proof assembly and crank connecting rod mechanism in the refrigerated door body foam mold, the mold opening and closing of only one telescopic component is solved, and the problem of mold number identification errors and multiple telescopic rods increase costs is achieved, and stability and cost-effectiveness are improved.

CN222727184UActive Publication Date: 2025-04-08MIANYANG MEILING REFRIGERATION CO LTD
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Patent Information

Application Number
CN202421474700.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-08
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

During the operation, existing frozen door foam molds are prone to injecting weight errors due to errors in mold number identification, which in turn causes defects such as door shrinkage, and the use of multiple telescopic rods increases the cost.

Method used

The support frame, placement table, error-proof components and mold frame structure are adopted to realize the opening and closing of the foam mold through the crank connecting rod mechanism. Only one telescopic component is used, and combined with photoelectric switch detection to prevent misalignment.

Benefits of technology

By reducing the number of telescopic rods, the cost of use and production is reduced, while ensuring the stability and accuracy of the foam mold, avoiding defects caused by misalignment.

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Abstract

The utility model discloses a foaming identification error-proofing system, comprising a support frame, a placement table, an error-proofing component and a mold frame structure, wherein the support frame is used to be placed on the ground; the placement table is installed on the support frame, and the placement table is used to carry the foaming mold; the error-proofing component is arranged on the foaming mold, and the error-proofing component is used to prevent the foaming mold from being misplaced when the foaming mold is closed; the mold frame structure is used to be installed on the support frame and the placement table; wherein the mold frame structure comprises a crank frame, a connecting rod, a pressing frame, a bracket and a telescopic component, the telescopic component is arranged on the placement table, the crank frame is hinged on the placement table, the lower end of the crank frame is hinged to the movable end of the telescopic component, there are two connecting rods, and the upper ends of the two connecting rods are hinged to the upper end of the crank frame; the utility model aims to solve the problem in the prior art that the foaming mold uses multiple telescopic rods, thereby resulting in higher use cost and production cost of the foaming mold.
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Description

Technical Field

[0001] The utility model relates to the technical field of a freezing door foaming mould, in particular to a foaming identification error-proofing system. Background Art

[0002] The freezer door foaming mold is a special mold used to manufacture the door of refrigeration equipment (such as refrigerators, freezers, etc.). The foaming mold is a mold that fills the foaming resin material into the mold, and then expands the material and fills the entire space by heating and other methods. The freezer door foaming mold specifically refers to the mold used to make the door of refrigerators, freezers and other refrigeration equipment. The freezer door foaming mold is an indispensable tool in the manufacture of refrigeration equipment, which is of great significance for improving production efficiency and ensuring product quality.

[0003] During the operation of the foaming mold, the error-proofing structure is one of the indispensable parts for the stable operation of the foaming mold. It uses the door foaming mold number for identification, proximity switch detection, and 1248 code for identification and judgment. However, due to certain deviations in mold positioning, it is very easy to cause injection weight errors due to incorrect mold number identification, which cannot be discovered during the production process. When the door body enters the market, it will cause defects such as door body shrinkage.

[0004] The utility model patent with application number: CN202320489788.1 and publication number: CN219235948U (hereinafter referred to as "prior art 1") discloses a movable foaming mold for producing a beauty semiconductor refrigerator door body, including: a door foaming mold; a wheeled transfer frame, the wheeled transfer frame is connected to the door foaming mold; the door foaming mold includes: a lower template, the lower template is connected to the wheeled transfer frame; an upper template, the upper template is rotatably connected to the lower template through an opening and closing hinge; at least one cylinder guide rail straight-pull-out baffle bar, the cylinder guide rail straight-pull-out baffle bar is connected to the lower template; an injection hole valve arranged on the injection hole at the top of the upper template;

[0005] The specification of prior art 1 discloses a movable foaming mold for producing beauty semiconductor refrigerator doors. The mold is opened and closed by setting a number of telescopic rods, thereby achieving the purpose of automation. However, in actual applications, multiple telescopic rods are used to open and close the mold. Multiple telescopic rods involve the use of solenoid valves and complicated procedures, which undoubtedly increases the cost of using the foaming mold. Summary of the invention

[0006] The utility model provides a foaming identification error-proofing system, which aims to solve the problem that a foaming mold in the prior art uses a plurality of telescopic rods, thereby increasing the use cost and the production cost of the foaming mold.

[0007] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0008] A foaming identification error-proofing system comprises a support frame, a placement table, an error-proofing component and a mold frame structure, wherein the support frame is used to be placed on the ground; the placement table is installed on the support frame, and the placement table is used to carry a foaming mold; the error-proofing component is arranged on the foaming mold, and the error-proofing component is used to prevent the foaming mold from being misaligned when the mold is closed; the mold frame structure is used to be installed on the support frame and the placement table;

[0009] Among them, the mold frame structure includes a crank frame, a connecting rod, a clamping frame, a bracket and a telescopic assembly. The telescopic assembly is arranged on a placing table, the crank frame is hinged on the placing table, the lower end of the crank frame is hinged to the movable end of the telescopic assembly, there are two connecting rods, the upper ends of the two connecting rods are hinged to the upper end of the crank frame, the lower ends of the two connecting rods are hinged to the clamping frame, a bracket is fixedly arranged on the support frame, and the clamping frame is hinged to the bracket.

[0010] Furthermore, the crank frame includes a first crank, a second crank, a first round rod and a second round rod. The first crank and the second crank are respectively hinged on both sides of the placement table. The first round rod and the second round rod are arranged between the first crank and the second crank. The first round rod is located at the upper end of the first crank and the second crank, and the second round rod is located at the lower end of the first crank and the second crank. The movable end of the telescopic assembly is hinged to the second round rod, and the connecting rod is hinged to the first round rod.

[0011] Furthermore, a third round rod is arranged at one end of the connecting rod away from the second round rod, the third round rod is connected to the pressing frame, and the two connecting rods are hinged to the third round rod.

[0012] Furthermore, the movable end of the telescopic assembly is provided with a hinged portion, and the hinged portion is hinged to the second round rod.

[0013] Furthermore, a stopper is provided on the connecting rod, and the stopper is used to contact with the crank frame and to limit the crank frame.

[0014] Furthermore, a hard rubber pad is arranged on the placement table, and the foaming mold is used to be installed on the hard rubber pad.

[0015] Furthermore, the foaming mold includes an upper mold and a lower mold, the upper mold is installed below the clamping frame, and the lower mold is installed on a hard rubber pad. Damping telescopic rods are provided on both sides of the upper mold and the lower mold, one end of the damping telescopic rod is hinged to the upper mold, and the other end is hinged to the lower mold.

[0016] Furthermore, the telescopic assembly is a pneumatic telescopic assembly, a hydraulic telescopic assembly or an electric telescopic assembly.

[0017] Furthermore, a mounting seat is provided on the telescopic assembly, and the mounting seat is mounted on the supporting frame.

[0018] Furthermore, the error-proofing component includes a photoelectric switch, which is arranged on the sides of the upper mold and the lower mold, and is used to detect whether there is a deviation between the upper mold and the lower mold.

[0019] Compared with the prior art, the utility model has the following beneficial effects:

[0020] The utility model mainly comprises a supporting frame, a placing table, an anti-error component and a mold frame structure. In actual use, the staff installs the lower end of the foaming mold on the placing table, and installs the upper end of the foaming mold on the pressing frame. At this time, the staff controls the contraction of the telescopic component. After the telescopic component is contracted, the lower end of the crank frame is pulled to move in the direction of the telescopic component. Since the crank frame rotates around the placing table, the upper end of the crank frame moves in the direction away from the telescopic component. At the same time, the angle between the connecting rod and the crank frame gradually decreases, thereby driving the upper end of the foaming mold to rotate. When the crank frame and the connecting rod are in line, due to the dead point principle of the crank-connecting rod mechanism, when the crank frame and the connecting rod are in line, the crank-connecting rod mechanism cannot continue to move and is locked. In this way, through the pulling force of the telescopic component, the pressing frame presses the upper end of the foaming mold tightly. The lower end of the foaming mold; at this time, the staff will inject the raw material to be foamed into the foaming mold, and the foaming mold itself will be heated and foaming will be carried out inside the foaming mold. During the foaming process, the inside of the foaming mold expands. Therefore, it is necessary to shrink the telescopic component and clamp the clamping frame to ensure that the foaming mold will not be expanded; when the foaming of the foaming mold is completed, the foaming parts are taken out. At this time, it is necessary to control the extension of the telescopic component, and control the rotation of the crank frame after the telescopic component is extended. After the crank frame rotates, the connecting rod is pulled to rotate, and the connecting rod opens the upper end of the foaming mold to complete the opening of the foaming mold; the advantage of this arrangement is that the dead point principle of the crank-connecting rod mechanism is used to ensure the stability of the foaming of the foaming mold when the foaming mold is closed, and the opening and closing of the foaming mold are realized by only one telescopic component, and the use cost and production cost are low. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the following is a brief introduction to the drawings required for use in the implementation mode. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 This is one of the structural schematic diagrams of the utility model.

[0023] Figure 2 This is the second structural schematic diagram of the present utility model.

[0024] Figure 3It is a side view of the utility model.

[0025] Figure 4 This is a usage state diagram of the utility model.

[0026] In the figure, 101-support frame, 102-placing table, 103-foaming mold, 104-crank frame, 105-connecting rod, 106-pressing frame, 107-bracket, 108-telescopic assembly, 110-first crank, 111-second crank, 112-first round rod, 113-second round rod, 114-third round rod, 115-hinge part, 116-stopper, 117-hard rubber pad, 118-upper mold, 119-lower mold, 120-damping telescopic rod, 121-mounting seat, 122-photoelectric switch. DETAILED DESCRIPTION

[0027] The present invention is further described below in conjunction with the embodiments, which are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, other embodiments obtained by ordinary technicians in the field without creative work are all within the protection scope of the present invention.

[0028] See also Figure 1-Figure 4 As shown, this embodiment discloses a foaming mold frame, specifically a foaming identification error-proofing system, comprising a support frame 101, a placement table 102, an error-proofing component and a mold frame structure, wherein the support frame 101 is used to be placed on the ground; the placement table 102 is installed on the support frame 101, and the placement table 102 is used to carry a foaming mold 103; the error-proofing component is arranged on the foaming mold 103, and the error-proofing component is used to prevent the foaming mold 103 from being misaligned when the mold is closed; the mold frame structure is used to be installed on the support frame 101 and the placement table 102;

[0029] Among them, the mold frame structure includes a crank frame 104, a connecting rod 105, a clamping frame 106, a bracket 107 and a telescopic assembly 108. The telescopic assembly 108 is arranged on the placement table 102. The crank frame 104 is hinged on the placement table 102. The lower end of the crank frame 104 is hinged to the movable end of the telescopic assembly 108. There are two connecting rods 105. The upper ends of the two connecting rods 105 are hinged to the upper end of the crank frame 104, and the lower ends of the two connecting rods 105 are hinged to the clamping frame 106. The bracket 107 is fixedly arranged on the support frame 101, and the clamping frame 106 is hinged to the bracket 107.

[0030] The utility model mainly includes a support frame 101, a placement table 102, an error-proofing component and a mold frame structure. In actual use, the staff installs the lower end of the foaming mold 103 on the placement table 102, and installs the upper end of the foaming mold 103 on the pressing frame 106. At this time, the staff controls the telescopic component 108 to shrink. When the telescopic component 108 shrinks, the lower end of the crank frame 104 is pulled to move toward the telescopic component 108. Since the crank frame 104 rotates around the placement table 102, , the upper end of the crank frame 104 moves away from the telescopic component 108, and at the same time, the angle between the connecting rod 105 and the crank frame 104 gradually decreases, thereby driving the upper end of the foaming mold 103 to rotate. When the crank frame 104 and the connecting rod 105 are collinear, due to the dead point principle of the crank-connecting rod 105 mechanism, when the crank frame 104 and the connecting rod 105 are collinear, the crank-connecting rod 105 mechanism cannot continue to move and is locked. In this way, the tension of the telescopic component 108 allows the clamping frame 106 to push the upper end of the foaming mold 103 The end is tightly pressed against the lower end of the foaming mold 103; at this time, the staff injects the raw material to be foamed into the foaming mold 103, and the foaming mold 103 is heated by itself, and the foaming mold 103 is foamed inside. During the foaming process, the inside of the foaming mold 103 expands. Therefore, it is necessary to shrink the telescopic component 108 and press the clamping frame 106 to ensure that the foaming mold 103 will not be expanded; when the foaming of the foaming mold 103 is completed, the foaming parts are taken out. At this time, it is necessary to control the expansion of the telescopic component 108. The telescopic component 108 is long and controls the crank frame 104 to rotate after being extended. After the crank frame 104 rotates, it pulls the connecting rod 105 to rotate, and the connecting rod 105 opens the upper end of the foaming mold 103 to complete the opening of the foaming mold 103. The advantage of this arrangement is that the dead point principle of the crank connecting rod 105 mechanism is used to ensure the stability of the foaming of the foaming mold 103 when the foaming mold 103 is closed, and the opening and closing of the foaming mold 103 are achieved by only one telescopic component 108, so the use cost and production cost are relatively low.

[0031] In some embodiments, the crank frame 104 includes a first crank 110, a second crank 111, a first round rod 112 and a second round rod 113. The first crank 110 and the second crank 111 are respectively hinged on both sides of the placement table 102, the first round rod 112 and the second round rod 113 are arranged between the first crank 110 and the second crank 111, the first round rod 112 is located at the upper end of the first crank 110 and the second crank 111, the second round rod 113 is located at the lower end of the first crank 110 and the second crank 111, the movable end of the telescopic assembly 108 is hinged to the second round rod 113, and the connecting rod 105 is hinged to the first round rod 112.

[0032] In actual use, the first crank 110 and the second crank 111 are of V-shaped structure. After the first round rod 112 is hinged to the telescopic assembly 108, the telescopic assembly 108 contracts to pull the first crank 110 and the second crank 111 as a whole.

[0033] In some embodiments, a third round rod 114 is disposed at one end of the connecting rod 105 away from the second round rod 113 , the third round rod 114 is connected to the pressing frame 106 , and the two connecting rods 105 are hinged to the third round rod 114 .

[0034] In actual use, the third round rod 114 is provided to facilitate installation of the two connecting rods 105 and the pressing frame 106 . The two connecting rods 105 are respectively located on both sides of the third round rod 114 , and the two connecting rods 105 are hinged to the third round rod 114 .

[0035] In some embodiments, a hinge portion 115 is disposed at the movable end of the telescopic assembly 108 , and the hinge portion 115 is hinged to the second round rod 113 .

[0036] In actual use, the purpose of providing the hinge portion 115 is to facilitate the hinge connection between the telescopic assembly 108 and the second round rod 113 .

[0037] In some embodiments, a stopper 116 is disposed on the connecting rod 105 , and the stopper 116 is used to contact the crank frame 104 and to limit the crank frame 104 .

[0038] In actual use, the purpose of setting the stopper 116 is to make the crank frame 104 and the connecting rod 105 collinear to form a dead point, so as to prevent the telescopic assembly 108 from damaging the crank frame 104 and the connecting rod 105 by excessive force.

[0039] In some embodiments, a hard rubber pad 117 is disposed on the placement table 102 , and the foaming mold 103 is used to be installed on the hard rubber pad 117 .

[0040] In actual use, the purpose of providing the hard rubber pad 117 is to prevent the foaming mold 103 from having hard contact with the placement table 102 during installation.

[0041] In some embodiments, the foaming mold 103 includes an upper mold 118 and a lower mold 119. The upper mold 118 is installed below the clamping frame 106, and the lower mold 119 is installed on the hard rubber pad 117. Damping telescopic rods 120 are arranged on both sides of the upper mold 118 and the lower mold 119. One end of the damping telescopic rod 120 is hinged to the upper mold 118, and the other end is hinged to the lower mold 119.

[0042] During actual use, when the clamping frame 106 opens the upper mold 118, the upper mold 118 rises together with the clamping frame 106. At this time, the damping telescopic rod 120 extends, and the two ends of the damping telescopic rod 120 rotate around the upper mold 118 and the lower mold 119 respectively, thereby achieving the purpose of opening the mold. When closing the mold, the clamping frame 106 drives the upper mold 118 to descend. At this time, the damping telescopic rod 120 contracts, and the two ends of the damping telescopic rod 120 rotate around the upper mold 118 and the lower mold 119 respectively, thereby achieving the purpose of closing the mold. The advantage of this arrangement is that the speed of opening and closing the mold can be controlled by the component telescopic rod, making the opening and closing of the mold more stable.

[0043] In some embodiments, the telescopic assembly 108 is a pneumatic telescopic assembly 108 , a hydraulic telescopic assembly 108 , or an electric telescopic assembly 108 .

[0044] As an optional implementation, in this embodiment, the telescopic component 108 is a pneumatic telescopic component 108, specifically a cylinder, which is installed on the support frame 101, and the movable end extends or contracts at the bottom of the placement table 102 to control the rotation of the crank frame 104.

[0045] In some embodiments, a mounting seat 121 is disposed on the telescopic assembly 108 , and the mounting seat 121 is mounted on the support frame 101 .

[0046] In actual use, the purpose of providing the mounting seat 121 is to facilitate the installation of the telescopic assembly 108 .

[0047] In some embodiments, the error-proofing component includes a photoelectric switch 122 , which is disposed on the sides of the upper mold 118 and the lower mold 119 . The photoelectric switch 122 is used to detect whether there is a deviation between the upper mold 118 and the lower mold 119 .

[0048] In actual use, the photoelectric switch 122 is a prior art. When in use, whether the upper mold 118 and the lower mold 119 are tightly fastened is detected by the photoelectric switch 122 set on the upper mold 118 and the lower mold 119;

[0049] It should be noted that in this embodiment, the use of photoelectric switch 122 or contact switch to detect the error of the foaming mold 103 is a prior art. This embodiment only replaces the contact switch in the prior art with the photoelectric switch 122, and does not involve improvements to the connection structure and the structure of the photoelectric switch 122 itself. All existing technologies are used and will not be described here one by one.

[0050] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0051] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one of such features.

[0052] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0053] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A foaming identification error-proofing system, characterized in that: include: A support frame (101), wherein the support frame (101) is used to be placed on the ground; A placement table (102), wherein the placement table (102) is installed on the support frame (101), and the placement table (102) is used to carry the foaming mold (103); An error-proofing component, the error-proofing component being arranged on the foaming mold (103), and being used to prevent the foaming mold (103) from being misaligned when the mold is closed; A mold frame structure, the mold frame structure is used to be installed on a support frame (101) and a placement table (102); The mold frame structure comprises a crank frame (104), a connecting rod (105), a pressing frame (106), a bracket (107) and a telescopic assembly (108). The telescopic assembly (108) is arranged on a placing table (102). The crank frame (104) is hinged on the placing table (102). The lower end of the crank frame (104) is hinged to the movable end of the telescopic assembly (108). There are two connecting rods (105). The upper ends of the two connecting rods (105) are hinged to the upper end of the crank frame (104). The lower ends of the two connecting rods (105) are hinged to the pressing frame (106). The bracket (107) is fixedly arranged on the support frame (101). The pressing frame (106) is hinged to the bracket (107).

2. A foaming recognition error-proofing system according to claim 1, characterized in that: The crank frame (104) comprises a first crank (110), a second crank (111), a first round rod (112) and a second round rod (113); the first crank (110) and the second crank (111) are respectively hinged on two sides of the placement platform (102); the first round rod (112) and the second round rod (113) are arranged between the first crank (110) and the second crank (111); the first round rod (112) is located at the upper ends of the first crank (110) and the second crank (111); the second round rod (113) is located at the lower ends of the first crank (110) and the second crank (111); the movable end of the telescopic component (108) is hinged to the second round rod (113); and the connecting rod (105) is hinged to the first round rod (112).

3. A foaming recognition error-proofing system according to claim 2, characterized in that: A third round rod (114) is provided at one end of the connecting rod (105) away from the second round rod (113); the third round rod (114) is connected to the pressing frame (106); and the two connecting rods (105) are hinged to the third round rod (114).

4. A foaming recognition error-proofing system according to claim 3, characterized in that: The movable end of the telescopic assembly (108) is provided with a hinged portion (115), and the hinged portion (115) is hinged to the second round rod (113).

5. The foaming recognition error-proofing system according to claim 1, characterized in that: A stopper (116) is provided on the connecting rod (105), and the stopper (116) is used to contact the crank frame (104) and to limit the crank frame (104).

6. A foaming recognition error-proofing system according to claim 1, characterized in that: A hard rubber pad (117) is provided on the placement table (102), and the foaming mold (103) is used to be installed on the hard rubber pad (117).

7. A foaming recognition error-proofing system according to claim 6, characterized in that: The foaming mold (103) comprises an upper mold (118) and a lower mold (119), wherein the upper mold (118) is installed below the pressing frame (106), and the lower mold (119) is installed on a hard rubber pad (117). Damping telescopic rods (120) are arranged on both sides of the upper mold (118) and the lower mold (119), and one end of the damping telescopic rod (120) is hinged to the upper mold (118), and the other end is hinged to the lower mold (119).

8. The foaming recognition error-proofing system according to claim 1, characterized in that: The telescopic assembly (108) is a pneumatic telescopic assembly (108), a hydraulic telescopic assembly (108) or an electric telescopic assembly (108).

9. The foaming recognition error-proofing system according to claim 1, characterized in that: The telescopic assembly (108) is provided with a mounting seat (121), and the mounting seat (121) is mounted on the support frame (101).

10. The foaming recognition error-proofing system according to claim 7, characterized in that: The error-proofing component comprises a photoelectric switch (122), which is arranged on the sides of the upper mold (118) and the lower mold (119). The photoelectric switch (122) is used to detect whether there is a deviation between the upper mold (118) and the lower mold (119).

Citation Information

Patent Citations

  • Movable foaming mold for producing beauty semiconductor refrigerator door body

    CN219235948U