A high-strength, lightweight anti-roll device

By using lightweight torsion bar made of carbon fiber material, combined with the design of pressure plate, support plate and limiting mechanism, the problems of large weight and installation offset of torsion bar against side rolling torsion bar device are solved, achieving high strength, lightweight and easy installation effects.

CN222727994UActive Publication Date: 2025-04-08SHANGHAI GOD BLESS RAILWAY NEW TECH INST CO LTD
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Patent Information

Application Number
CN202421670575.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-04-08
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The existing anti-roll torsion bar device has special steel material, high density and large weight, which is not convenient to use, and is prone to deviation problems during installation.

Method used

A high-strength lightweight anti-rolling device is designed, a torsion rod made of carbon fiber material, and the torsion rod is wrapped and supported by a combined structure of a press plate and a support plate. The matching of the limiting mechanism and bolts ensures the correct installation of the torsion rod and the torsion arm.

Benefits of technology

It realizes effective support for the torsion bar, facilitates installation, avoids the problem of offsetting the torsion bar during installation, and improves the convenience of use and installation reliability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-strength, lightweight anti-roll device, which relates to the technical field of torsion bars. The positioning mechanism comprises an upper fixing frame fixedly connected above a torsion arm and a lower fixing frame fixedly connected below the torsion arm. A screw is threadedly connected to the upper fixing frame, one end of the screw is rotatably connected to a pressure plate, and a support plate is fixedly connected to the lower fixing frame. The torsion bar is located between the pressure plate and the support plate, and a limiting mechanism is arranged between the pressure plate and the support plate. The present application can support the torsion bar by wrapping the torsion bar with the pressure plate and the support plate when installing the torsion bar between the torsion arm, thereby facilitating the installation of the torsion bar and the torsion arm.
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Description

Technical Field

[0001] The utility model relates to the technical field of torsion bars, in particular to a high-strength and lightweight anti-rolling device. Background Art

[0002] After searching, the Chinese patent publication number is CN206797400U, and the publication date is 2017-12-26. It discloses a new type of anti-roll torsion bar device for subway vehicles, including a torsion arm, one end of the torsion arm is provided with a metal bearing, the other end of the torsion arm is provided with a rocker arm, the torsion arm and the rocker arm are fixedly connected by a locking piece, one end surface of the locking piece is provided with a clamping hole, the surface of the clamping hole is provided with a bayonet, one end of the rocker arm is provided with a torsion bar shaft, and the surface of the torsion bar shaft is provided with a support seat. The anti-roll torsion bar device for subway vehicles uses a locking piece to fix the two components together. When the product is repaired and overhauled, during the maintenance process, the bayonet on one side of the locking piece can be pulled out to separate the torsion bar shaft and the torsion arm. When the two parts are inspected by a magnetic particle flaw detector, cracks and other defects can be found to the greatest extent, effectively avoiding the continued use of defective products after maintenance, and improving the reliability of the maintenance of the anti-roll torsion bar product. Parts that meet the requirements for continued use after non-destructive testing and size testing can be assembled with new products and assembled together again. However, when the device is in use, since the material of the torsion bar is special steel with high density and heavy weight, when the torsion bar is connected to the torsion arm by shrink fitting, an external supporting component is required to support the torsion bar, which is not convenient to use. Utility Model Content

[0003] The purpose of the utility model is to provide a high-strength and lightweight anti-roll device to solve the problems mentioned in the above background technology.

[0004] The purpose of the utility model can be achieved through the following technical solutions:

[0005] A high-strength and lightweight anti-roll device comprises a torsion arm, a tension and compression rod and a bearing seat, wherein two of each of the torsion arm, the tension and compression rod and the bearing seat are provided, a torsion rod is provided between the two torsion arms, and a positioning mechanism is provided on the torsion arm.

[0006] The positioning mechanism includes an upper fixing frame fixedly connected above the torsion arm and a lower fixing frame fixedly connected below the torsion arm, the upper fixing frame is threadedly connected with a screw rod, one end of the screw rod is rotatably connected with a pressure plate, the lower fixing frame is fixedly connected with a support plate, the torsion rod is located between the pressure plate and the support plate, and a limiting mechanism is arranged between the pressure plate and the support plate.

[0007] As a further solution of the utility model: the torsion bar is made of carbon fiber material, and the center of the torsion bar is hollow.

[0008] As a further solution of the utility model: the pressing plate and the supporting plate are both in a semicircular ring shape.

[0009] As a further solution of the utility model: the limiting mechanism includes a bent plate fixedly connected to the pressure plate and a connecting plate fixedly connected to the support plate, and a through groove is formed through the top of the connecting plate.

[0010] As a further solution of the utility model: the through groove is slidably connected to the bent plate, and the pressing plate and the supporting plate are tightly fitted.

[0011] As a further solution of the utility model: bolts are threadedly connected on the connecting plate, and the bolts are threadedly connected to the bent plate.

[0012] The utility model provides a high-strength and lightweight anti-roll device. Compared with the prior art, it has the following beneficial effects:

[0013] (1) The present application can support the torsion bar by wrapping the torsion bar with a pressure plate and a support plate when installing between the torsion bar and the torsion arm, thereby facilitating the installation of the torsion bar and the torsion arm.

[0014] (2) The present application uses a limiting mechanism and bolts in combination to prevent the pressure plate from shaking and deviating when the pressure plate and the support plate are fitted together, thereby preventing the pressure plate from affecting the installation of the torsion bar and the torsion arm. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the utility model;

[0016] Figure 2 It is a three-dimensional diagram of the positioning mechanism of the utility model;

[0017] Figure 3 It is a three-dimensional cross-sectional view of the pressing plate and the supporting plate of the utility model;

[0018] Figure 4 For this utility model Figure 3 A partial enlarged view of point A in the middle.

[0019] In the figure: 1, torsion arm; 2, tension and compression rod; 3, bearing seat; 4, torsion rod; 5, positioning mechanism; 51, upper fixing frame; 52, lower fixing frame; 53, screw rod; 54, pressure plate; 55, support plate; 56, limiting mechanism; 561, bending plate; 562, connecting plate; 563, through groove; 6, bolt. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] Embodiment 1

[0022] See also Figure 1-3 As shown, the utility model is a high-strength, lightweight anti-roll device, comprising a torsion arm 1, a tension and compression rod 2 and a bearing seat 3, wherein two of the torsion arms 1, the tension and compression rod 2 and the bearing seat 3 are provided, and a torsion bar 4 is provided between the two torsion arms 1, and the torsion arm 1 and the torsion bar 4 are bonded by special glue so that they will not loosen during long-term use, and a positioning mechanism 5 is provided on the torsion arm 1; the positioning mechanism 5 comprises an upper fixing frame 51 fixedly connected to the upper part of the torsion arm 1 and a lower fixing frame fixedly connected to the lower part of the torsion arm 1 52, a screw rod 53 is threadedly connected to the upper fixing frame 51, one end of the screw rod 53 is rotatably connected to a pressure plate 54, a support plate 55 is fixedly connected to the lower fixing frame 52, the torsion bar 4 is located between the pressure plate 54 and the support plate 55, and a limiting mechanism 56 is arranged between the pressure plate 54 and the support plate 55. By wrapping the torsion bar 4 with the pressure plate 54 and the support plate 55 when installing between the torsion bar 4 and the torsion arm 1, the torsion bar 4 can be supported, which facilitates the installation of the torsion bar 4 and the torsion arm 1.

[0023] The torsion bar 4 is made of carbon fiber material, and the center of the torsion bar 4 is hollow. The torsion bar device is made of special carbon fiber material, and its excellent material properties are used to provide sufficient anti-roll stiffness. The sufficient strength of carbon fiber allows the bar to have an extra-long service life, meeting the vehicle's 30-year service life requirement, thereby achieving a design goal of both weight reduction and durability.

[0024] The pressing plate 54 and the supporting plate 55 are both in a semicircular ring shape.

[0025] Embodiment 2

[0026] Based on Example 1, see Figure 2-4 shown.

[0027] The limiting mechanism 56 includes a bent plate 561 fixedly connected to the pressing plate 54 and a connecting plate 562 fixedly connected to the supporting plate 55 . A through slot 563 is formed through the top of the connecting plate 562 .

[0028] The through slot 563 is slidably connected to the bent plate 561 , and the pressing plate 54 and the supporting plate 55 are tightly fitted.

[0029] The connecting plate 562 is threadedly connected with a bolt 6, and the bolt 6 is threadedly connected to the bent plate 561. By using the limiting mechanism 56 and the bolt 6 in cooperation, when the pressing plate 54 and the supporting plate 55 are fitted together, the pressing plate 54 can be prevented from shaking and deviating, which would affect the installation of the torsion bar 4 and the torsion arm 1.

[0030] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0031] The working principle of the utility model is as follows: when the torsion bar 4 and the torsion arm 1 are bonded together by using special glue, the torsion bar 4 is placed on the support plate 55, and then the screw 53 is rotated so that the pressure plate 54 is pressed on the torsion bar 4, and the pressure plate 54 and the support plate 55 are fitted with each other, and the bent plate 561 is stuck in the through groove 563, and then the bent plate 561 and the connecting plate 562 are fixed by bolts 6, so that the mutual cooperation between the pressure plate 54 and the support plate 55 can be used to achieve auxiliary support for the torsion bar 4, and then the special glue is applied to the contact surface of the torsion bar 4 and the torsion arm 1, and then the torsion bar 4 and the torsion arm 1 are bonded and fixed, so as to facilitate the installation of the torsion bar 4 and the torsion arm 1.

[0032] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-strength and lightweight anti-roll device, comprising a torsion arm (1), a tension and compression rod (2) and a bearing seat (3), wherein two of each of the torsion arm (1), the tension and compression rod (2) and the bearing seat (3) are provided, and characterized in that: A torsion bar (4) is arranged between the two torsion arms (1), and a positioning mechanism (5) is arranged on the torsion arm (1); The positioning mechanism (5) comprises an upper fixing frame (51) fixedly connected above the torsion arm (1) and a lower fixing frame (52) fixedly connected below the torsion arm (1); a screw rod (53) is threadedly connected to the upper fixing frame (51); one end of the screw rod (53) is rotatably connected to a pressure plate (54); a support plate (55) is fixedly connected to the lower fixing frame (52); the torsion bar (4) is located between the pressure plate (54) and the support plate (55); and a limiting mechanism (56) is provided between the pressure plate (54) and the support plate (55).

2. A high-strength and lightweight anti-roll device according to claim 1, characterized in that: The torsion bar (4) is made of carbon fiber material, and the center of the rod body of the torsion bar (4) is hollow.

3. A high-strength and lightweight anti-roll device according to claim 1, characterized in that: The pressing plate (54) and the supporting plate (55) are both in the shape of a semicircular ring.

4. A high-strength and lightweight anti-roll device according to claim 1, characterized in that: The limiting mechanism (56) comprises a bent plate (561) fixedly connected to the pressing plate (54) and a connecting plate (562) fixedly connected to the supporting plate (55), and a through slot (563) is formed through the top of the connecting plate (562).

5. A high-strength and lightweight anti-roll device according to claim 4, characterized in that: The through groove (563) is slidably connected to the bent plate (561), and the pressing plate (54) and the supporting plate (55) are tightly fitted.

6. A high-strength and lightweight anti-roll device according to claim 4, characterized in that: The connecting plate (562) is threadedly connected with a bolt (6), and the bolt (6) is threadedly connected to the bent plate (561).

Citation Information

Patent Citations

  • Novel anti -rolling torsion bar for railcar device

    CN206797400U