Automatic loading device for ton bags
By designing a ton bag automatic loading device including a trolley, silo, extrusion device, puncture rack, crusher and control device, the problems of dust splashing and low efficiency of the ton bag loading device are solved, and automatic loading and raw material crushing are realized, and efficiency and operating environment are improved.
Patent Information
- Application Number
- CN202421476416.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-26
AI Technical Summary
The existing ton bag loading device has the problem of dust splashing into the factory, resulting in poor on-site operating environment and slow loading efficiency of ton bags.
An automatic feeding device for ton bags is designed, including a van, a silo, an extrusion device, a puncture rack, a crusher and a control device. The control device controls the operation of the hydraulic parts and the extrusion device, and realizes automatic loading of ton bags and crushing of raw materials to avoid dust splashing.
The device does not require operators to manually pierce the ton bag or break the raw materials, which improves the feeding efficiency of ton bags and effectively prevents dust from splashing into the factory, improving the operating environment.
Smart Images

Figure CN222728450U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of feeding equipment, in particular to an automatic feeding device for ton bags. Background Art
[0002] Ton bag, also known as bulk bag, space bag, flexible container, ton bag, etc., is a large flexible transport packaging container used to load and transport large quantities of powdery or granular items.
[0003] In the process of producing fertilizers, ton bags are needed to transport raw materials. The existing ton bag loading device is to hang the ton bag on the overhead crane, and then control the overhead crane to lift the ton bag to the silo. The operator cuts the ton bag with tools, and the raw materials fall into the silo. The crusher crushes the raw materials. Some raw materials for producing fertilizers are easy to clump and are hard, such as potassium chloride. The operator needs to use tools to break the raw materials into a suitable size before the raw materials can fall into the crusher in the silo. This type of automatic ton bag loading device easily splashes dust into the factory, resulting in a poor on-site operating environment. The operator has many operating steps, which leads to slow ton bag loading efficiency.
[0004] The inventors have found at least the following problems in the process of implementing this embodiment:
[0005] The existing ton bag loading device can easily splash dust into the factory, resulting in a poor on-site operating environment and slow ton bag loading efficiency. Utility Model Content
[0006] The utility model aims to provide an automatic ton bag feeding device, which solves the technical problems of the existing ton bag feeding device, that is, dust is easily splashed into the factory, resulting in a poor on-site operating environment and slow ton bag feeding efficiency.
[0007] Utility model solution:
[0008] The utility model provides an automatic loading device for ton bags, comprising an overhead crane, a silo, an extrusion device, a puncturing frame, a crusher and a control device; the overhead crane is arranged on the top of the silo; a notch is opened on the top of the silo, and a switch door is arranged on the front side of the silo, and the switch door is connected to a first hydraulic component, and the first hydraulic component is used to be arranged on a steel structure support column of a factory building; the puncturing frame is fixedly installed inside the silo; the extrusion device is arranged on the left and right sides of the silo, and is located on the upper part of the puncturing frame; the crusher is arranged below the silo, and is located below the puncturing frame; the control device is respectively connected to the first hydraulic component, the extrusion device and the crusher.
[0009] Furthermore, the silo is connected to a negative pressure pipe, and the negative pressure pipe is connected to a negative pressure machine.
[0010] Furthermore, the silo is provided with a bracket.
[0011] Furthermore, the extrusion device includes a fixed plate, a second hydraulic component and an extrusion plate; the fixed plate is fixedly connected to the bracket; the second hydraulic component is connected to the fixed plate, and is connected to the control device; the extrusion plate is connected to the second hydraulic component.
[0012] Furthermore, the puncture frame includes a support frame, a column and a plurality of crushing knives; the column is fixedly connected to the support frame; one end of the crushing knife is connected to the support frame, and the other end thereof is fixedly connected to the column.
[0013] Beneficial effects:
[0014] The utility model provides an automatic loading device for ton bags. When in use, the control device controls the first hydraulic component to open the switch door, the overhead crane transports the ton bags in the factory to the top of the silo, the overhead crane lowers the ton bags to the puncture rack, the control device controls the extrusion device to start, the extrusion device squeezes the ton bags, the puncture rack punctures the ton bags, the overhead crane raises the ton bags, and removes the ton bags outside the silo, the raw materials enter the crusher through the puncture rack, and the control device controls the first hydraulic component to close the switch door. This automatic loading device for ton bags does not require operators to puncture the ton bags with tools, nor does it require operators to break the agglomerated raw materials with tools, the dust of the raw materials is not easy to splash into the factory, and the loading efficiency of the ton bags is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0016] Figure 1 A schematic diagram of the structure of the automatic ton bag feeding device provided in this embodiment;
[0017] Figure 2 A schematic diagram of the structure of the automatic ton bag feeding device provided in this embodiment;
[0018] Figure 3 This is a schematic diagram of the structure of the automatic ton bag feeding device provided in this embodiment.
[0019] icon:
[0020] 100-Crane;
[0021] 200-bin; 210-notch; 220-opening door; 230-first hydraulic component; 240-bracket;
[0022] 300-extrusion device; 310-fixed plate; 320-second hydraulic component; 330-extrusion plate;
[0023] 400-puncture frame; 410-support frame; 420-column; 430-crushing knife;
[0024] 500-crusher;
[0025] 600-negative pressure machine; 610-negative pressure tube. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention described and shown in the drawings here can be arranged and designed in various different configurations.
[0027] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention to be protected, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0029] In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate the orientation or position relationship based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the utility model product is usually placed when in use, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.
[0030] In addition, the terms such as "horizontal" and "vertical" do not mean that the components are required to be absolutely horizontal or suspended, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and it does not mean that the structure must be completely horizontal, but can be slightly tilted. In the description of the utility model, it should be noted that unless otherwise clearly stipulated and limited, the terms "set", "installed", "connected" and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be a connection between the two components. For those of ordinary skill in the art, the specific meanings of the above terms in the utility model can be understood according to specific circumstances.
[0031] In conjunction with the accompanying drawings, some embodiments of the present invention are described in detail below. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.
[0032] This embodiment provides a ton bag automatic feeding device, please refer to Figure 1-3 As shown, it includes an overhead crane 100, a silo 200, an extrusion device 300, a puncturing frame 400, a crusher 500 and a control device; the overhead crane 100 is arranged on the top of the silo 200; a notch 210 is opened on the top of the silo 200, and a switch door 220 is arranged on the front side of the silo 200, and the switch door 220 is connected to a first hydraulic component 230, and the first hydraulic component 230 is used to be arranged on a steel structure support column of the factory building; the puncturing frame 400 is fixedly installed inside the silo 200; the extrusion device 300 is arranged on the left and right sides of the silo 200, and it is located on the upper part of the puncturing frame 400; the crusher 500 is arranged below the silo 200, and it is located below the puncturing frame 400; the control device is respectively connected to the first hydraulic component 230, the extrusion device 300 and the crusher 500.
[0033] Specifically, the overhead crane 100 is used to move the ton bags in the factory to the silo 200. The silo 200 is welded with steel. The notch 210 of the silo 200 can enable the overhead crane 100 to smoothly transfer the ton bags to the silo 200. The setting of the switch door 220 facilitates the movement of the ton bags into the silo 200 when it is opened, and prevents the dust inside from flying out of the silo 200 when it is closed; the puncturing frame 400 is used to puncture the ton bags, and the first hydraulic component 230 is used to control the movement of the switch door 220. At the same time, the first hydraulic component 230 is installed on the steel structure column 420 next to the silo 200; the extrusion device 300 is used to extrude the ton bags, increase the contact pressure between the ton bags and the puncturing frame 400, and also can crush the lumps in the raw materials; the crusher 500 is used to crush and stir the raw materials; the setting of the control device allows the operator to control the opening and closing of the first hydraulic component 230, the extrusion device 300 and the crusher 500 at one place at the same time, wherein the control device is not shown in the figure. When in use, the control device controls the first hydraulic component 230 to open the switch door 220, the overhead crane 100 transports the ton bags in the factory to directly above the silo 200, the overhead crane 100 lowers the ton bags onto the piercing frame 400, the control device controls the extrusion device 300 to start, the extrusion device 300 squeezes the ton bags, the piercing frame 400 pierces the ton bags, the overhead crane 100 raises the ton bags and removes the ton bags outside the silo 200, the raw materials enter the crusher 500 through the piercing frame 400, and the control device controls the first hydraulic component 230 to close the switch door 220.
[0034] In this embodiment, the silo 200 is connected to a negative pressure pipe 610 , and the negative pressure pipe 610 is connected to a negative pressure machine 600 .
[0035] Specifically, when the negative pressure machine 600 is started, the dust in the silo 200 can be washed out of the silo 200 through the negative pressure pipe 610 to prevent the dust from splashing into the air of the factory, thereby achieving environmental protection.
[0036] In this embodiment, the silo 200 is provided with a bracket 240 .
[0037] Specifically, there are four brackets 240 for the silo 200, which are respectively arranged at the four corners of the silo 200, so as to strengthen the connection strength of the silo 200 and ensure the stable operation of the relevant components in the silo 200.
[0038] In this embodiment, the extrusion device 300 includes a fixed plate 310, a second hydraulic component 320 and an extrusion plate 330; the fixed plate 310 is fixedly connected to the bracket 240; the second hydraulic component 320 is connected to the fixed plate 310, and it is connected to the control device; the extrusion plate 330 is connected to the second hydraulic component 320.
[0039] Specifically, the fixing plate 310 is connected to two adjacent brackets 240 to ensure stable operation of the second hydraulic component 320 and the extrusion plate 330 . The opening and closing of the second hydraulic component 320 can be controlled by the control device, thereby controlling the movement of the extrusion plate 330 .
[0040] In this embodiment, the puncture frame 400 includes a support frame 410, a column 420 and a plurality of crushing knives 430; the column 420 is fixedly connected to the support frame 410; one end of the crushing knife 430 is connected to the support frame 410, and the other end thereof is fixedly connected to the column 420.
[0041] Specifically, a mounting groove is provided in the silo 200, and the support frame 410 is overlapped on the mounting groove. The setting of the support frame 410 can enable the piercing frame 400 to withstand greater force. The column 420 is used to strengthen the supporting strength of the crushing knife 430. The top of the column 420 is provided with a conical tip to facilitate the crushing of the ton bag. The crushing knife 430 is provided with four blades to facilitate the cutting of the ton bag.
[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit it. Although the utility model has been described in detail with reference to the aforementioned embodiments, ordinary technicians in this field should understand that they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not make the essence of the corresponding technical solution deviate from the scope of the technical solution of the embodiments of the utility model.
Claims
1. A ton bag automatic feeding device, characterized in that: It comprises a crane (100), a silo (200), an extrusion device (300), a piercing frame (400), a crusher (500) and a control device; The overhead travelling crane (100) is arranged on the top of the silo (200); The top of the silo (200) is provided with a notch (210), the front side of the silo (200) is provided with a switch door (220), the switch door (220) is connected to a first hydraulic component (230), and the first hydraulic component (230) is used to be arranged on a steel structure support column of a factory building; The puncturing frame (400) is fixedly installed inside the silo (200); The extrusion device (300) is arranged on the left and right sides of the silo (200), and is located on the upper part of the puncturing frame (400); The crusher (500) is arranged below the silo (200) and is located below the piercing frame (400); The control device is respectively connected to the first hydraulic component (230), the extrusion device (300) and the crusher (500).
2. The automatic loading device for ton bags according to claim 1 is characterized in that: The silo (200) is connected to a negative pressure pipe (610), and the negative pressure pipe (610) is connected to a negative pressure machine (600).
3. The automatic loading device for ton bags according to claim 2 is characterized in that: The silo (200) is provided with a bracket (240).
4. The automatic loading device for ton bags according to claim 3 is characterized in that: The extrusion device (300) comprises a fixing plate (310), a second hydraulic component (320) and an extrusion plate (330); The fixing plate (310) is fixedly connected to the bracket (240); The second hydraulic component (320) is connected to the fixing plate (310), and is also connected to the control device; The extrusion plate (330) is connected to the second hydraulic component (320).
5. The automatic loading device for ton bags according to claim 4 is characterized in that: The puncturing frame (400) comprises a supporting frame (410), a column (420) and a plurality of crushing knives (430); The upright column (420) is fixedly connected to the support frame (410); One end of the crushing knife (430) is connected to the support frame (410), and the other end thereof is fixedly connected to the column (420).