A deviation correction mechanism with a sensor
By using a bias correction mechanism with sensors during the steel belt composite process, the displacement and position deviation of the steel belt are monitored and corrected in real time, the problem of the steel belt displacement during the unwinding process is solved, and the quality and consistency of composite processing are improved.
Patent Information
- Application Number
- CN202420846391.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-23
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-04-23
AI Technical Summary
During the steel belt composite process, the steel belt is easily displaced due to external factors during the unrolling process, resulting in the unrolled steel belt and other materials being stacked intact, affecting subsequent composite processing.
A bias correction mechanism with sensor is designed to monitor the displacement and position deviation of the steel belt in real time through the sensor, and control the cylinder to push the roller mount movement, so that the roller contacts the offset steel belt, and pushes the steel belt to correct the correct path.
It effectively avoids the displacement of the steel belt during the unwinding process, ensures the integrity of the steel belt and other materials, and improves the quality of composite processing.
Smart Images

Figure CN222729113U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of steel strip composite, and in particular relates to a deviation correction mechanism with a sensor. Background Art
[0002] Steel strip cladding is a process or procedure of combining or combining steel strip with other materials, by unwinding rolled steel sheets and layering them with other materials, and bonding them together through processes such as hot pressing or pressing to form composite sheets.
[0003] Currently, when the steel strip is double-layered or triple-layered, it is necessary to ensure the stability of the position of the steel strip during unwinding to ensure the flatness and quality of the steel strip during the steel strip compounding process. However, during the unwinding process of the steel strip, since the steel strip needs to use multiple film guide rollers, the steel strip is easily displaced due to various external factors during the high-speed unwinding process of the steel strip. The displacement of the steel strip during the unwinding process will cause the unwound steel strip to be uneven at both ends when it is stacked with other materials, which is not conducive to subsequent compounding processing. Utility Model Content
[0004] The purpose of the utility model is to provide a deviation correction mechanism with a sensor to solve the problems raised in the above background technology.
[0005] To achieve the above purpose, the utility model provides the following technical solution: a deviation correction mechanism with a sensor, comprising:
[0006] A base, wherein a plurality of fixing ears are provided on the surface of the base;
[0007] A slider is slidably connected to a base surface, a sensor is provided on the base surface and on one side of the slider, a cylinder and a roller mounting seat are provided at one end of the base, a roller is rotatably connected inside the roller mounting seat, and the cylinder is controlled by the sensor to push the roller mounting seat to move so that the roller contacts the object for deviation correction.
[0008] Preferably, a sensor bracket is provided on the surface of the base, the sensor is provided on the surface of the sensor bracket and the detection head of the sensor slides through a slider, a slide groove is provided on the surface of the base, and the slider is slidably connected in the slide groove.
[0009] Preferably, the base is provided with an H-shaped fixing seat, the cylinder is arranged on the surface of the H-shaped fixing seat and the output shaft of the cylinder is fixedly connected to the roller mounting seat.
[0010] Preferably, a avoidance opening is provided on the surface of the sliding block, and one end of the cylinder movably passes through the avoidance opening.
[0011] Preferably, both ends of the sliding block are provided with sliding rods, and the other end of the sliding rod slides through the H-shaped fixing seat and is fixedly connected to the roller mounting seat.
[0012] Preferably, a bearing support is fixedly connected to the surface of the roller mounting seat, and both ends of the roller are rotatably connected between the bearing supports via bearings.
[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the base is correctly installed on the steel strip unwinding equipment through the fixing ears, and the sensor is arranged next to the steel strip whose displacement or position needs to be monitored; when the steel strip starts to move due to unwinding, the sensor monitors the movement of the steel strip in real time; when the sensor detects that the displacement or position of the steel strip is deviated, the sensor instructs the cylinder to work, and the roller mounting seat is pushed to move through the output of the cylinder, and while the roller mounting seat moves, the slider is driven to move in the slide groove on the base through the slide rod, so that the roller contacts the offset steel strip under the continuous movement of the roller mounting seat, and the steel strip is pushed to be corrected to the correct path under the continuous movement of the roller mounting seat, thereby avoiding the displacement of the steel strip during the unwinding process. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the structure of the utility model;
[0015] Figure 2 It is a side view of the utility model;
[0016] Figure 3 It is a top view of the utility model.
[0017] In the figure: 1. base; 2. fixing ear; 3. slider; 4. sensor; 5. cylinder; 6. roller mounting seat; 7. roller; 8. sensor bracket; 9. slide groove; 10. H-shaped fixing seat; 11. avoidance; 12. slide rod; 13. bearing support; 14. bearing. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0019] The utility model provides Figure 1-3 A correction mechanism with a sensor is shown, comprising:
[0020] A base 1, wherein a plurality of fixing ears 2 are provided on the surface of the base 1, and the base 1 is made of an aluminum profile;
[0021] A slider 3 is slidably connected to the surface of a base 1, a sensor 4 is provided on the surface of the base 1 and located on one side of the slider 3, a cylinder 5 and a roller mounting seat 6 are provided at one end of the base 1, a roller 7 is rotatably connected inside the roller mounting seat 6, and the cylinder 5 is controlled by the sensor 4 to push the roller mounting seat 6 to move so that the roller 7 contacts the object for deviation correction.
[0022] A sensor bracket 8 is provided on the surface of the base 1, the sensor 4 is provided on the surface of the sensor bracket 8 and the detection head of the sensor 4 slides through the slider 3, a slide groove 9 is provided on the surface of the base 1, and the slider 3 is slidably connected in the slide groove 9. The sensor 4 is an MTS displacement sensor, which detects the displacement of an object by utilizing the reflection or scattering of light.
[0023] The base 1 is provided with an H-shaped fixing seat 10, the cylinder 5 is provided on the surface of the H-shaped fixing seat 10, and the output shaft of the cylinder 5 is fixedly connected to the roller mounting seat 6. When the cylinder 5 is working, the roller mounting seat 6 can be pushed to move by the output shaft.
[0024] The surface of the slider 3 is provided with an avoidance opening 11 , and one end of the cylinder 5 movably passes through the avoidance opening 11 . When the slider 3 moves, it can pass through the cylinder 5 through the avoidance opening 11 to avoid contact with the cylinder 5 .
[0025] Both ends of the slider 3 are provided with a slide rod 12, and the other end of the slide rod 12 slides through the H-shaped fixing seat 10 and is fixedly connected to the roller mounting seat 6. The moving direction of the roller mounting seat 6 is guided by the slide rod 12, thereby enhancing the stability of the movement of the roller mounting seat 6.
[0026] The surface of the roller mounting seat 6 is fixedly connected with a bearing support 13, and the two ends of the roller 7 are rotatably connected between the bearing supports 13 through bearings 14. When the roller 7 contacts the moving steel belt, the steel belt drives the roller 7 to rotate, so that the two ends of the roller 7 rotate through the bearings 14, reducing the wear on the bearing supports 13.
[0027] The correction mechanism with a sensor correctly installs the base 1 on the steel belt unwinding equipment through the fixing ear 2, and sets the sensor 4 next to the steel belt whose displacement or position needs to be monitored. When the steel belt starts to move due to unwinding, the sensor 4 emits light to illuminate the moving surface of the steel belt to monitor the steel belt in real time. When the displacement or position of the steel belt deviates, the light irradiated by the sensor 4 on the steel belt will change when it is reflected to the sensor 4. The sensor 4 determines the displacement of the object by detecting these light changes, and sends a signal after processing by the sensor 4 to instruct the cylinder 5 to work, and the cylinder 5 pushes the output of the cylinder 5. The movable roller mounting seat 6 moves, and while the roller mounting seat 6 moves, the slide block 3 is driven to move in the slide groove 9 on the base 1 through the slide rod 12, so that the roller 7 contacts the offset steel belt under the continuous movement of the roller mounting seat 6, and the steel belt is pushed to the correct path through the roller 7 under the continuous movement of the roller mounting seat 6. After the deviation is corrected, the light change irradiated on the steel belt by the sensor 4 controls the cylinder 5 to drive the roller mounting seat 6 to reset, thereby stopping the contact between the roller 7 and the steel belt, and correcting the deviation of the offset steel belt, thereby avoiding the displacement of the steel belt during the unwinding process.
[0028] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A deviation correction mechanism with a sensor, characterized in that: include: A base (1), wherein a plurality of fixing ears (2) are provided on the surface of the base (1); A slider (3) is slidably connected to the surface of a base (1); a sensor (4) is provided on the surface of the base (1) and located on one side of the slider (3); a cylinder (5) and a roller mounting seat (6) are provided at one end of the base (1); a roller (7) is rotatably connected inside the roller mounting seat (6); the cylinder (5) is controlled by the sensor (4) to push the roller mounting seat (6) to move, so that the roller (7) contacts an object to correct the deviation.
2. A deviation correction mechanism with a sensor according to claim 1, characterized in that: A sensor bracket (8) is provided on the surface of the base (1), the sensor (4) is provided on the surface of the sensor bracket (8), and the detection head of the sensor (4) slides through the slider (3), a slide groove (9) is provided on the surface of the base (1), and the slider (3) is slidably connected in the slide groove (9).
3. A deviation correction mechanism with a sensor according to claim 1, characterized in that: An H-shaped fixing seat (10) is provided on the base (1), the cylinder (5) is arranged on the surface of the H-shaped fixing seat (10), and the output shaft of the cylinder (5) is fixedly connected to the roller mounting seat (6).
4. The deviation correction mechanism with a sensor according to claim 1, characterized in that: The surface of the sliding block (3) is provided with an escape opening (11), and one end of the cylinder (5) movably passes through the escape opening (11).
5. The deviation-correcting mechanism with a sensor according to claim 1, characterized in that: Both ends of the sliding block (3) are provided with sliding rods (12), and the other end of the sliding rod (12) slides through the H-shaped fixing seat (10) and is fixedly connected to the roller mounting seat (6).
6. The deviation-correcting mechanism with a sensor according to claim 1, characterized in that: The surface of the roller mounting seat (6) is fixedly connected with a bearing support (13), and the two ends of the roller (7) are rotatably connected between the bearing supports (13) via bearings (14).