A wire rope releasing device

Abstract

The utility model relates to the technical field of wire rope processing, specifically a wire rope releasing device, comprising a base, a turntable, a positioning shaft and an anti-rolling structure arranged on the top of the base; the turntable is rotatably connected to the base; the positioning shaft passes through the center of the turntable, and the positioning shaft is used to fix the wire rope drum; the anti-rolling structure is adjacent to the turntable, and the anti-rolling structure is used to prevent the wire rope from being rolled into the bottom of the turntable. The utility model realizes the stable release and recovery of the wire rope through the stable base support, the smoothly rotating turntable design, the fixed positioning shaft and the effective anti-rolling structure, effectively prevents the risk of the wire rope being rolled into the bottom during the rotation of the turntable, and improves the working efficiency and safety.

Description

Technical Field

[0001] The utility model relates to the technical field of wire rope processing, in particular to a wire rope releasing device. Background Art

[0002] In the traditional WK-20 electric shovel wire rope replacement operation, a significant challenge is that the wire rope drum needs to be manually pushed to flatten the wire rope. This step not only requires the close cooperation of up to 6 to 10 operators, but also takes up to 20 minutes, which brings heavy labor intensity to the operators and reduces the overall operation efficiency. In view of this pain point, it is necessary to propose an innovative solution that reduces the required manpower and time investment. Utility Model Content

[0003] The purpose of the utility model is to provide a wire rope releasing device in order to solve at least one of the above technical problems.

[0004] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0005] A wire rope releasing device comprises: a base, a rotating disk, a positioning shaft and an anti-rolling structure arranged on the top of the base;

[0006] The turntable is rotatably connected to the base;

[0007] The positioning shaft passes through the center of the turntable, and the positioning shaft is used to fix the wire rope drum;

[0008] The anti-rolling structure is adjacent to the turntable, and is used to prevent the wire rope from being rolled into the bottom of the turntable.

[0009] Furthermore, the anti-rolling structure includes: a fixing component fixed to the top of the base, and a blocking rod detachably connected to the fixing component; the blocking rod is used to prevent the wire rope from being rolled into the bottom of the turntable.

[0010] Furthermore, a plurality of the barrier rods are provided, and each barrier rod has a different height.

[0011] Furthermore, the fixing member is a hollow steel pipe with a wall thickness of 20 mm, the outer diameter of the blocking rod is smaller than the inner diameter of the fixing member, and the blocking rod is sleeve-connected with the fixing member.

[0012] Furthermore, the device further comprises: a brake structure;

[0013] The brake structure is arranged between the base and the turntable, and is used to control the rotation speed of the turntable.

[0014] Furthermore, the brake structure comprises: a brake pad, a brake fixing rod, and an adjusting bolt;

[0015] The brake fixing rod is fixed to the top of the base, the brake pad and the adjusting bolt are fixed to the rod body of the brake fixing rod, and the adjusting bolt is used to fix the height of the brake pad on the brake fixing rod; the friction force generated by the brake pad on the turntable is adjusted by adjusting the height of the brake pad.

[0016] Furthermore, the brake pad is made of round wear-resistant plastic.

[0017] Furthermore, the base is connected to the turntable via a bearing.

[0018] The beneficial effects of the utility model are:

[0019] The utility model effectively solves the problem of wire rope being entangled during the rope releasing process by designing a turntable, a positioning shaft, an anti-entanglement structure and a brake structure, and provides flexible rotation control and speed adjustment functions; the rotatable connection between the turntable and the base cooperates with the positioning shaft to realize stable rope releasing, and the anti-entanglement structure effectively avoids the risk of the wire rope being entangled in the bottom of the turntable; the design of the brake structure allows the user to adjust the rotation speed of the turntable as needed, thereby enhancing the safety and convenience of operation; the utility model improves the efficiency and safety of wire rope releasing.

[0020] The utility model only requires the cooperation of two operators to complete the laying of the wire rope in just 5 minutes, thereby greatly reducing the labor intensity and significantly improving the work efficiency. This optimization not only improves the work experience of the operators, but also saves the labor cost and time cost for the enterprise, and has important practical application value. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a schematic diagram of the overall structure of a wire rope releasing device according to one embodiment of the utility model;

[0022] Figure 2 This is a schematic diagram of the overall structure of a brake structure according to one embodiment of the utility model.

[0023] In the figure: 1, base, 2, turntable, 3, positioning shaft, 4, anti-roll-in structure, 41, fixing member, 42, stop rod, 5, brake structure, 51, brake pad, 52, brake fixing rod, 53, adjusting bolt. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Embodiment 1

[0026] Figure 1 This is a schematic diagram of the overall structure of a wire rope release device according to one embodiment of the utility model. Figure 1 As shown, according to an embodiment of the utility model, a wire rope releasing device comprises: a base 1, a turntable 2, a positioning shaft 3 and an anti-rolling structure 4 arranged on the top of the base 1;

[0027] The turntable 2 is rotatably connected to the base 1;

[0028] The positioning shaft 3 passes through the center of the turntable 2, and the positioning shaft 3 is used to fix the wire rope drum;

[0029] The anti-rolling structure 4 is adjacent to the turntable 2 , and is used to prevent the wire rope from being rolled into the bottom of the turntable 2 .

[0030] In this embodiment, the wire rope releasing device includes: a base 1, a turntable 2, a positioning shaft 3 and an anti-rolling structure 4 arranged on the top of the base 1; the base 1 is the supporting structure of the entire rope releasing device, providing stable support for the turntable 2, the positioning shaft 3 and the anti-rolling structure 4; the turntable 2 is arranged on the top of the base 1, and the turntable 2 is the bearing platform of the wire rope drum, which releases or recovers the wire rope by rotation; the turntable 2 and the base 1 are connected together by a rotatable connection method, and this connection method can be achieved by bearings, gears, bushings or other rotating mechanisms to ensure that the turntable 2 can rotate smoothly on the base 1; preferably, in this embodiment, the base 1 and the turntable 2 are connected by bearings; the positioning shaft 3 The main function of is to fix the wire rope drum, which will be sleeved on the positioning shaft 3 to ensure that the wire rope drum can remain stable when the turntable 2 rotates; in the present embodiment, the positioning shaft 3 passes through the center of the turntable 2, and the connection between the positioning shaft 3 and the base 1 is fixed, so that the positioning shaft 3 can be stably supported at the center position of the turntable 2; in other feasible embodiments, the positioning shaft 3 can also be fixed on the upper surface of the turntable 2; the anti-rolling structure 4 is adjacent to the turntable 2 and is located on the periphery of the turntable 2. The main function of the anti-rolling structure 4 is to prevent the wire rope from being rolled into the bottom of the turntable 2 when the turntable 2 rotates. The anti-rolling structure 4 can prevent the movement trajectory of the wire rope from entering the bottom area of ​​the turntable 2.

[0031] The utility model realizes stable release and recovery of the wire rope through stable base support, smoothly rotating turntable design, fixed positioning shaft and effective anti-winding structure, effectively prevents the risk of the wire rope being wound into the bottom during the rotation of the turntable, and improves working efficiency and safety.

[0032] According to an embodiment of the present invention, the anti-rolling structure 4 includes: a fixing member 41 fixed to the top of the base 1, and a blocking rod 42 detachably connected to the fixing member 41; the blocking rod 42 is used to prevent the wire rope from rolling into the bottom of the turntable 2;

[0033] There are multiple blocking rods 42, and each blocking rod 42 has a different height;

[0034] The fixing member 41 is made of a hollow steel pipe with a wall thickness of 20 mm. The outer diameter of the blocking rod 42 is smaller than the inner diameter of the fixing member 41 , and the blocking rod 42 is sleeve-connected with the fixing member 41 .

[0035] In the present embodiment, the fixing member 41 is located at the top of the base 1 and is the basic part of the anti-rolling structure 4. The main function of the fixing member 41 is to provide a stable supporting platform for installing and fixing the blocking rod 42. Preferably, in the present embodiment, the fixing member 41 adopts a hollow steel pipe with a wall thickness of 20 mm. This structure not only ensures sufficient strength but also reduces weight. The blocking rod 42 is detachably connected to the fixing member 41. The main function of the blocking rod 42 is to prevent the steel wire rope from being rolled into the bottom of the turntable 2 when the turntable 2 rotates. Preferably, in the present embodiment, the outer diameter of the blocking rod 42 is smaller than the inner diameter of the fixing member 41, so the blocking rod 42 can be connected to the fixing member 41 by a sleeve connection. This connection method facilitates the replacement and adjustment of the blocking rod 42 to adapt to different work requirements. Preferably, a plurality of blocking rods 42 are provided, and each blocking rod 42 has a different height. This design can adapt to steel wire ropes of different diameters and types, thereby improving the versatility and flexibility of the device. By providing a plurality of blocking rods 42 with different heights, an effective barrier can be formed to prevent the movement trajectory of the steel wire rope from entering the bottom area of ​​the turntable 2.

[0036] The utility model significantly improves the operation safety by introducing the anti-rolling structure; the utility model not only effectively prevents the wire rope from being rolled into the bottom when the turntable rotates, but also can adapt to wire ropes of different diameters and types, thereby enhancing the versatility and flexibility of the device.

[0037] According to an embodiment of the utility model, the device further comprises: a brake structure 5;

[0038] The brake structure 5 is disposed between the base 1 and the turntable 2 , and the brake structure 5 is used to control the rotation speed of the turntable 2 .

[0039] According to an embodiment of the present utility model, the brake structure 5 includes: a brake pad 51, a brake fixing rod 52, and an adjusting bolt 53;

[0040] The brake fixing rod 52 is fixed to the top of the base 1, the brake pad 51 and the adjusting bolt 53 are fixed to the rod body of the brake fixing rod 52, and the adjusting bolt 53 is used to fix the height of the brake pad 51 on the brake fixing rod 52; the friction force generated by the brake pad 51 on the turntable 2 is adjusted by adjusting the height of the brake pad 51.

[0041] In this embodiment, the brake structure 5 includes: a brake pad 51, a brake fixing rod 52, and an adjusting bolt 53; the brake fixing rod 52 is firmly fixed to the top of the base 1, and serves as the main support and installation point of the brake structure 5. The brake fixing rod 52 provides a fixing point for the brake pad 51 and the adjusting bolt 53, ensuring the stability and reliability of the brake structure 5; the brake pad 51 is fixed to the rod body of the brake fixing rod 52 by the adjusting bolt 53 to ensure the stability and reliability of the brake pad 51 on the brake fixing rod 52; the brake pad 51 is a key component for generating friction with the turntable 2 to achieve a braking effect. When braking is required , the brake pad 51 will contact the outer edge of the turntable 2 and slow down or stop the rotation of the turntable 2 through friction; the outer wall of the brake fixing rod 52 is provided with an external thread, the inner diameter of the adjusting bolt 53 matches the brake fixing rod 52, and the adjusting bolt 53 is threadedly connected to the brake fixing rod 52. The adjusting bolt 53 can be rotated to adjust its position on the brake fixing rod 52, thereby changing the gap between the brake pad 51 and the turntable 2, thereby adjusting the friction force generated by the brake pad 51 on the turntable 2; when the friction force needs to be increased, the gap between the brake pad 51 and the turntable 2 can be reduced; conversely, when the friction force needs to be reduced, the gap can be increased. Preferably, the brake pad 51 is made of round wear-resistant plastic.

[0042] The brake structure of the utility model can flexibly adjust the height of the brake pad by adjusting the threaded connection between the bolt and the brake fixing rod, effectively control the friction between the brake pad and the turntable, achieve a fast and reliable braking effect, and use wear-resistant materials to increase the service life of the brake pad. The brake structure of the utility model is simple to manufacture, low in cost, and has a significant braking effect.

[0043] Embodiment 2

[0044] A wire rope laying device includes: a base 1 and a turntable 2, which are connected by a bearing, and the bearing rotates naturally without the need for an engine or other device. A positioning shaft 3 with a hoisting and guiding function is arranged on the top of the turntable 2, and an anti-rolling structure 4 and a brake structure 5 are arranged on the base 1. When in use, a new wire rope drum is placed on a wire rope seat along the positioning shaft 3, and the on-site staff ties the rope ends of the new wire rope to the motor vehicle trailer hook. As the motor vehicle drives away, the turntable 2 rotates slowly to lay the wire rope flat.

[0045] The anti-entanglement structure 4 includes a detachably connected fixed component 41 and a blocking rod 42. The fixed component 41 is fixed to the top of the base 1. The fixed component 41 is a hollow steel pipe with a wall thickness of 20 mm. During on-site operations, blocking rods 42 of different heights can be selected and inserted according to the height of the rope drum to prevent the lifting wire rope from being entangled in the bottom of the turntable 2 during the rope release process.

[0046] The brake structure 5 includes a brake pad 51, a brake fixing rod 52 and an adjusting bolt 53.

[0047] The brake pad 51 is a round wear-resistant plastic and is bolted to the brake fixing rod 52 on the top of the base 1. The adjusting bolt 53 can be adjusted up and down. The height of the brake pad 51 can be adjusted by adjusting the position of the adjusting bolt 53. The rotation speed of the turntable 2 can be controlled by increasing or decreasing the friction of the brake pad 51 on the turntable 2.

[0048] The utility model can greatly reduce the labor intensity of maintenance personnel, improve the work efficiency of maintenance work, avoid the wire rope being drawn into the turntable 2 to cause the device to overturn, and avoid the risk of personal injury caused by the lifting wire rope being wound out too quickly or too long.

[0049] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0050] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A wire rope releasing device, characterized in that: include: A base (1), a turntable (2), a positioning shaft (3) and an anti-rolling structure (4) arranged on the top of the base (1); The turntable (2) is rotatably connected to the base (1); The positioning shaft (3) passes through the center of the rotating disk (2), and the positioning shaft (3) is used to fix the wire rope drum; The anti-rolling structure (4) is adjacent to the rotating disk (2), and the anti-rolling structure (4) is used to prevent the wire rope from being rolled into the bottom of the rotating disk (2).

2. The wire rope releasing device according to claim 1, characterized in that: The anti-rolling structure (4) comprises: a fixing member (41) fixed to the top of the base (1), and a blocking rod (42) detachably connected to the fixing member (41); the blocking rod (42) is used to prevent the wire rope from being rolled into the bottom of the turntable (2).

3. The wire rope releasing device according to claim 2, characterized in that: A plurality of the blocking rods (42) are provided, and each of the blocking rods (42) has a different height.

4. The wire rope releasing device according to claim 2, characterized in that: The fixing member (41) is a hollow steel pipe with a wall thickness of 20 mm. The outer diameter of the blocking rod (42) is smaller than the inner diameter of the fixing member (41). The blocking rod (42) is sleeve-connected to the fixing member (41).

5. The wire rope releasing device according to claim 1, characterized in that: The device further comprises: a brake structure (5); The brake structure (5) is arranged between the base (1) and the turntable (2), and the brake structure (5) is used to control the rotation speed of the turntable (2).

6. The wire rope releasing device according to claim 5, characterized in that: The brake structure (5) comprises: a brake pad (51), a brake fixing rod (52), and an adjusting bolt (53); The brake fixing rod (52) is fixed to the top of the base (1); the brake pad (51) and the adjusting bolt (53) are fixed to the rod body of the brake fixing rod (52); the adjusting bolt (53) is used to fix the height of the brake pad (51) on the brake fixing rod (52); and the friction force generated by the brake pad (51) on the turntable (2) is adjusted by adjusting the height of the brake pad (51).

7. The wire rope releasing device according to claim 6, characterized in that: The brake pad (51) is made of round wear-resistant plastic.

8. The wire rope releasing device according to claim 1, characterized in that: The base (1) and the turntable (2) are connected via a bearing.

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