A modular assembled MBR membrane unit
Through the module-assembled MBR membrane assembly design, the combined structure of the installation box, installation frame and limiting mechanism is used to solve the problem of inconvenient disassembly and distance adjustment of the existing MBR membrane assembly, and realize convenient membrane assembly operation and adaptive filtration.
Patent Information
- Application Number
- CN202421398072.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The membrane shell assembly of the existing MBR membrane setter is connected to the bracket through threads, which is troublesome in disassembly, affects the cleaning and replacement of the hollow fiber membrane, and is not convenient to adjust the distance between the membrane components.
A module-assembled MBR membrane assembly device is designed, adopting a combined structure of an installation box, installation frame and limiting mechanism to facilitate the disassembly and distance adjustment of the installation frame through the limiting mechanism.
It realizes convenient disassembly and distance adjustment of membrane components, improves membrane cleaning and replacement efficiency, and adapts to the filtration needs of different materials.
Smart Images

Figure CN222729594U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of MBR membrane modules, in particular to a module-assembled MBR membrane module. Background Art
[0002] MBR is a new water treatment technology that combines a membrane separation unit with a biological treatment unit. It uses membrane components to replace the secondary sedimentation area in the bioreactor to maintain a high activated sludge concentration, reduce the footprint of sewage treatment facilities, and reduce the amount of sludge by maintaining a low sludge load. Compared with traditional biochemical water treatment technology, MBR has the following main features: high treatment efficiency, good effluent quality, compact equipment, small footprint, easy automatic control, and simple operation and management.
[0003] The main equipment of MBR is the membrane module, on which a large number of hollow fiber ultrafiltration membranes or flat membranes are installed. The outer diameter of the ultrafiltration membrane is generally about 2mm, the inner diameter is about 1mm, and the ultrafiltration surface is covered with small holes of 0.04-0.1 microns. From the outside, the hollow fiber membrane filaments look like thin plastic filaments. The hollow fiber membranes are arranged vertically and parallelly on the membrane module. When the membrane filaments are actually used in sewage treatment, the two end outlets of several membrane filaments need to be cast into two rectangular plastic membrane shells with epoxy resin to form a sealing structure, that is, the middle part is the membrane filament, the two ends are the plastic membrane shells, and there are clean water outlets on the edge of the membrane shell, so as to form a membrane module. Installing several membrane modules on a bracket constitutes a membrane module. The existing membrane shell assembly is generally connected to the bracket by a thread. Although it can be disassembled, the disassembly process is relatively troublesome, which brings inconvenience to the cleaning or replacement of the hollow fiber membrane, and it is not convenient to adjust the distance between the membrane modules, so that the distance between two adjacent membrane modules cannot be adjusted according to the different filtered materials. In view of this, we propose a modular assembled MBR membrane unit. Utility Model Content
[0004] The purpose of the utility model is to provide a modular assembled MBR membrane module to solve the problem proposed in the above background technology that the existing membrane shell components are generally connected to the bracket by threads. Although they can be disassembled, the disassembly process is relatively cumbersome, which brings inconvenience to the cleaning or replacement of the hollow fiber membrane, and it is not convenient to adjust the distance between the membrane components, so that the distance between two adjacent membrane components cannot be adjusted according to the different filtered materials.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A modular assembled MBR membrane unit comprises an installation box, a fixing frame is fixed on the bottom surface of the installation box, a plurality of installation blocks are fixed on the bottom surface of the fixing frame, a plurality of installation frames are arranged from top to bottom and slidably connected to the inner wall of the installation box are arranged inside the installation box, a filter membrane is embedded in the interior of the installation frame, and two symmetrical limiting mechanisms are arranged on the bottom surface of the installation frame, the limiting mechanism comprises an L-shaped vertical plate fixed to the bottom surface of the installation frame, a spring fixed to the side surface of the vertical plate end close to the inner wall on the same side of the installation box through a gasket, and a movable plate fixed to one end of the spring away from the gasket and slidably connected to the top surface of the horizontal plate end of the vertical plate, a limiting rod slidably plugged into the installation box is fixed to the side surface of the movable plate away from the gasket on the same side, and a movable block slidably connected to the top surface of the horizontal plate end of the vertical plate on the same side is fixed to the bottom surface of the movable plate.
[0007] As a preferred embodiment, a plurality of limit holes arranged from top to bottom are provided on the inner walls on the left and right sides of the installation box, and the plurality of limit holes on the inner walls on the left and right sides of the installation box are linearly and evenly distributed. The limit rod corresponds to the position of the limit hole on the same side of the inner wall of the installation box and the size is adapted, and the limit rod is slidably plugged into the limit hole on the same side of the inner wall of the installation box.
[0008] As a preferred embodiment, a guide groove is provided on the top surface of the vertical plate and the horizontal plate end, and a guide block slidably connected to the guide groove on the top surface of the vertical plate and the horizontal plate end on the same side is fixed on the bottom surface of the moving block.
[0009] As a preferred implementation, a pull rod is fixed to the front surface of the movable plate, and the pull rod is in an L-shape.
[0010] As a preferred embodiment, two slide grooves are provided on the front and rear inner walls of the installation box, and two sliders slidably connected to the same side slide grooves on the inner wall of the installation box are fixed on the front and rear surfaces of the installation frame.
[0011] As a preferred embodiment, handles are fixed on the top surface of the installation box near the left and right ends, and the handles are U-shaped.
[0012] As a preferred embodiment, the front and rear surfaces of the installation frame are respectively tightly fitted with the front and rear inner walls of the installation box, and the left and right surfaces of the installation frame are respectively tightly fitted with the left and right inner walls of the installation box.
[0013] As a preferred embodiment, the transverse cross-sectional shape of the slide groove on the inner wall of the installation box is a convex shape, and the shape of the sliding block is a convex shape that matches the shape of the guide groove on the same side of the inner wall of the installation box.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model can perform filtering work by setting an installation box, a plurality of installation frames and a plurality of filter membranes. By setting a plurality of limiting mechanisms, the plurality of installation frames can be limited, so that the plurality of filter membranes can be limited. The design of the plurality of limiting mechanisms also facilitates the disassembly of the plurality of installation frames. The design of the limiting mechanisms and the installation box facilitates the disassembly of the plurality of installation frames. The distance between two adjacent installation frames can be adjusted, and the distance between two adjacent filter membranes can be adjusted according to the type of filtered material.
[0016] 2. In the utility model, a guide groove is provided on the top surface of the horizontal plate end of the neutral plate, and a guide block is fixed on the bottom surface of the moving block, which is slidably connected to the guide groove on the top surface of the horizontal plate end of the same side vertical plate. The movement of the moving block can be guided by the guide groove, and the movement of the limit rod can be indirectly guided. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is one of the overall structural diagrams of the utility model;
[0018] Figure 2 This is the second schematic diagram of the overall structure of the utility model;
[0019] Figure 3 It is an enlarged view of point A in the utility model;
[0020] Figure 4 This is a schematic diagram of the internal structure of the installation box in the utility model;
[0021] Figure 5 It is a cross-sectional view of the installation box in the utility model;
[0022] Figure 6 It is a partial exploded view of the utility model;
[0023] Figure 7 It is a schematic diagram of the overall structure of the limiting mechanism in the utility model;
[0024] Figure 8 It is a partial exploded view of the limiting mechanism in the utility model.
[0025] The meaning of each number in the figure is:
[0026] 1. Installation box; 2. Fixed frame; 3. Handle; 4. Installation block; 5. Installation frame; 6. Filter membrane; 7. Limiting mechanism; 71. Vertical plate; 72. Spring; 73. Gasket; 74. Moving plate; 75. Limiting rod; 76. Pull rod; 77. Moving block; 78. Guide block; 8. Slider. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] See also Figure 1-Figure 8 The utility model provides a technical solution: a modular assembled MBR membrane unit, comprising an installation box 1, a fixing frame 2 is fixed on the bottom surface of the installation box 1, a plurality of installation blocks 4 are fixed on the bottom surface of the fixing frame 2, a plurality of installation frames 5 are arranged from top to bottom and slidably connected with the inner wall thereof, a filter membrane 6 is embedded in the installation frame 5, and two mutually symmetrical limiting mechanisms 7 are arranged on the bottom surface of the installation frame 5, the limiting mechanism 7 comprises a vertical plate 71 fixed on the bottom surface of the installation frame 5 and in an L-shaped shape, a spring 72 fixed to a side surface of the vertical plate end of the vertical plate 71 close to the inner wall of the same side of the installation box 1 through a gasket 73, a movable plate 74 fixed to an end of the spring 72 away from the gasket 73 and slidably connected to the top surface of the horizontal plate end of the vertical plate 71, and ... A limiting rod 75 slidably plugged with the installation box 1 is fixed to the side surface of the disk 74 away from the gasket 73 on the same side, and a moving block 77 slidably connected to the top surface of the horizontal plate end of the vertical plate 71 on the same side is fixed to the bottom surface of the moving disk 74. By setting the installation box 1, several installation frames 5 and several filter membranes 6, filtering work can be carried out. By setting several limiting mechanisms 7, several installation frames 5 can be limited, so that several filter membranes 6 can be limited, and the design of several limiting mechanisms 7 also facilitates the disassembly of several installation frames 5. The design of the limiting mechanisms 7 and the installation box 1 facilitates the disassembly of several installation frames 5, and then the distance between two adjacent filter membranes 6 can be adjusted according to the type of filtered material.
[0029] In this embodiment, a plurality of limit holes arranged from top to bottom are provided on the inner walls on the left and right sides of the installation box 1, and the plurality of limit holes on the inner walls on the left and right sides of the installation box 1 are linearly and evenly distributed. The limit rods 75 correspond to the positions of the limit holes on the same side of the inner wall of the installation box 1 and are adapted in size. The limit rods 75 are slidably connected with the limit holes on the same side of the inner wall of the installation box 1, so that the plurality of limit rods 75 can be smoothly slidably connected with the slide grooves on the same side of the inner wall of the installation box 1.
[0030] In addition, a guide groove is provided on the top surface of the horizontal plate end of the vertical plate 71, and a guide block 78 is fixed on the bottom surface of the moving block 77, which is slidably connected to the guide groove on the top surface of the horizontal plate end of the vertical plate 71 on the same side. The movement of the moving block 77 can be guided by the guide groove, and the movement of the limit rod 75 can be indirectly guided.
[0031] Furthermore, a pull rod 76 is fixed to the front surface of the movable plate 74 , and the pull rod 76 is L-shaped, so as to facilitate the movement of the movable plate 74 and further facilitate the movement of the limiting rod 75 .
[0032] Specifically, two slide grooves are provided on the front and rear inner walls of the installation box 1, and two sliders 8 are fixed on the front and rear surfaces of the installation frame 5, which are slidably connected to the same side slide grooves on the inner wall of the installation box 1, and can guide the disassembly and assembly of several installation frames 5.
[0033] It is worth noting that handles 3 are fixed on the top surface of the installation box 1 near the left and right ends, and the handles 3 are U-shaped, so that the entire device can be easily taken and placed.
[0034] It is worth noting that the front and rear surfaces of the mounting frame 5 are tightly fitted with the front and rear inner walls of the mounting box 1, and the left and right surfaces of the mounting frame 5 are tightly fitted with the left and right inner walls of the mounting box 1, to prevent the filtered material from being discharged from the gap between the mounting frame 5 and the inner wall of the mounting box 1.
[0035] It is worth emphasizing that the transverse cross-sectional shape of the slide groove on the inner wall of the installation box 1 is convex, and the shape of the slider 8 is convex which is adapted to the shape of the guide groove on the same side of the inner wall of the installation box 1, which can make the connection between the slider 8 and the slide groove on the same side of the inner wall of the installation box 1 tighter, and thus indirectly make the connection between the installation frame 5 and the installation box 1 tighter.
[0036] When the cam 76 is in the closed position, the stopper 75 is in the closed position, and the stopper 75 is in the closed position, so that the stopper 75 is in the closed position, and ...
[0037] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A modular MBR membrane unit, comprising an installation box (1), characterized in that: A fixing frame (2) is fixed on the bottom surface of the installation box (1), a plurality of mounting blocks (4) are fixed on the bottom surface of the fixing frame (2), a plurality of mounting frames (5) are arranged from top to bottom and slidably connected to the inner wall of the installation box (1), a filter membrane (6) is embedded in the interior of the installation frame (5), and two mutually symmetrical limiting mechanisms (7) are provided on the bottom surface of the installation frame (5), the limiting mechanisms (7) comprising a vertical plate (71) fixed on the bottom surface of the installation frame (5) and in an L-shaped shape, and a gasket (73) a spring (72) fixed to a side surface of the vertical plate end of the vertical plate (71) close to the inner wall on the same side of the installation box (1), a movable plate (74) fixed to an end of the spring (72) away from the gasket (73) and slidably connected to the top surface of the horizontal plate end of the vertical plate (71), a limit rod (75) slidably plugged with the installation box (1) is fixed to a side surface of the movable plate (74) away from the gasket (73) on the same side, and a movable block (77) slidably connected to the top surface of the horizontal plate end of the vertical plate (71) on the same side is fixed to the bottom surface of the movable plate (74).
2. The modular assembled MBR membrane unit according to claim 1, characterized in that: The left and right inner walls of the installation box (1) are each provided with a plurality of limit holes arranged from top to bottom, the plurality of limit holes on the left and right inner walls of the installation box (1) are all linearly and evenly spaced, the limit rod (75) corresponds to the position of the limit holes on the same side of the inner wall of the installation box (1) and is adapted in size, and the limit rod (75) is slidably plugged into the limit holes on the same side of the inner wall of the installation box (1).
3. The modular assembled MBR membrane unit according to claim 1, characterized in that: A guide groove is provided on the top surface of the transverse plate end of the vertical plate (71), and a guide block (78) is fixed on the bottom surface of the moving block (77) and is slidably connected to the guide groove on the top surface of the transverse plate end of the vertical plate (71) on the same side.
4. The modular assembled MBR membrane unit according to claim 1, characterized in that: A pull rod (76) is fixed on the front surface of the movable plate (74), and the pull rod (76) is in an L-shape.
5. The modular assembled MBR membrane unit according to claim 1, characterized in that: Two slide grooves are provided on the front and rear inner walls of the installation box (1), and two sliders (8) are fixed on the front and rear surfaces of the installation frame (5) and are slidably connected to the same side slide grooves on the inner wall of the installation box (1).
6. The modular assembled MBR membrane unit according to claim 1, characterized in that: Handles (3) are fixed on the top surface of the installation box (1) near the left and right ends, and the handles (3) are in a U-shape.
7. The modular assembled MBR membrane unit according to claim 1, characterized in that: The front and rear surfaces of the installation frame (5) are respectively tightly fitted with the front and rear inner walls of the installation box (1), and the left and right surfaces of the installation frame (5) are respectively tightly fitted with the left and right inner walls of the installation box (1).
8. The modular assembled MBR membrane unit according to claim 5, characterized in that: The cross-sectional shape of the slide groove on the inner wall of the installation box (1) is in the shape of a convex letter, and the shape of the sliding block (8) is in the shape of a convex letter that matches the shape of the guide groove on the same side of the inner wall of the installation box (1).