A hydraulic vibration cage lowering device for reverse insertion of bored pile reinforcement cage
By designing a hydraulic vibration lower cage for drilling and press-filled piles, the problem of poor vibration force transmission in the prior art is solved, and the effect of direct force reduction, reduced downward movement speed is achieved.
Patent Information
- Application Number
- CN202421532416.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-01
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-07-01
AI Technical Summary
The vibration force of the existing anti-insert steel cage vibration device is transmitted through the long steel pipe, resulting in poor stress effect, large reduction, and slow down the steel cage.
A hydraulic vibration lower cage for drilling and press-filled piles are designed. By adjusting the vibrator from the top of the steel cage to the bottom, the force is directly and reduced, and the vibrator is centered and vertically away from the inner cavity of the steel cage through the outer inner support structure to ensure that the hammer head is applied vertically.
The vibration device is directly subjected to pressure, reduces the pressure, and the speed of lowering the steel cage is fast, and the efficiency of downward movement of the steel cage is improved by vertical force application.
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Figure CN222730520U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of steel cage installation equipment, in particular to a hydraulic vibration cage lowering device for reversely inserting a steel cage of a bored and grouted pile. Background Art
[0002] Concrete piles are generally formed in the foundation according to the design requirements, and then concrete is poured into the hole to form a concrete pile or a steel cage is placed to form a reinforced concrete pile. According to the hole-forming process, it can be divided into pipe-sinking cast-in-place piles and drilling, digging, and punching cast-in-place piles. The former is to drive a steel pipe with a pile tip into the soil, put in a steel cage, pour concrete, and pull out the steel pipe to form a cast-in-place pile. The diameter is generally 300~500mm and the length does not exceed 25m. The latter is to directly use drilling, digging, and punching machinery to form a hole and then pour concrete in the hole or put in a steel cage and pour concrete. The diameter is generally 300~400mm, the maximum can be more than 600mm, and the depth can reach tens of meters. If the bottom of the pile hole is exploded by machinery or explosives or poured, the steel cage is tamped with a hanging hammer in the sunken steel pipe. In the construction of cast-in-place piles, a steel cage vibrator is required to apply force to the steel cage and vibrate it downward.
[0003] The currently used reverse-insertion steel cage vibration device uses a flat vibrator connected to a long steel pipe, and the bottom of the steel pipe is flush with the bottom of the steel cage. The disadvantages of this device are: the vibration force provided by the top is transmitted to the bottom of the steel cage through the long steel pipe, which has a large reduction, poor force effect, and slow speed of lowering the steel cage. Therefore, a bored and grouted pile reverse-insertion steel cage hydraulic vibration cage lowering device is needed. By adjusting the vibrator from the top of the steel cage to the bottom of the steel cage, the force is direct, the reduction is small, and the steel cage lowering speed is fast. At the same time, through the internal support structure on the outside of the vibrator, the vibrator can be centered and vertically separated from the inner cavity of the steel cage, thereby ensuring the verticality of the hammer head when applying force to the bottom of the steel cage, thereby improving the downward movement efficiency of the steel cage. Utility Model Content
[0004] The utility model aims to provide a hydraulic vibrating cage lowering device for reverse-inserting a steel cage of a bored and grouted pile, which has the advantages of adjusting the vibrator from the top of the steel cage to the bottom of the steel cage, direct force, small bending, and fast steel cage lowering speed. At the same time, through the inner support structure on the outer side of the vibrator, the vibrator can be centered and vertically separated from the inner cavity of the steel cage, thereby ensuring the verticality of the hammer head when applying force to the bottom of the steel cage, thereby improving the efficiency of moving the steel cage downward, and solving the above-mentioned technical problems.
[0005] The technical solution of the utility model for solving the above-mentioned technical problems is as follows: a hydraulic vibration cage lowering device for reverse-inserting steel cages of bored piles, comprising an outer wall shell: a hydraulic motor is fixedly installed on the inner wall of the outer wall shell, the output end of the hydraulic motor is fixedly connected to a hammer head through a flange, a lifting ring is fixedly installed on the top of the outer wall shell, a fixed circular plate is fixedly installed on the surface of the outer wall shell and is slidably connected to a sliding circular plate, the inner wall of the fixed circular plate is rotatably connected to a swing arm rod through a rotating shaft, an ear block seat is arranged on the surface of the swing arm rod, a support plate is welded on the surface of the ear block seat, a connecting support rod is arranged on the outside of the outer wall shell, a threaded rod is rotatably connected to the top of the fixed circular plate, the top end of the threaded rod penetrates to the top of the sliding circular plate and is fixedly connected to a force block, and a bolt rod and a nut block are commonly arranged between the swing arm rod and the ear block seat.
[0006] The utility model discloses a hydraulic vibration cage lowering device for reversely inserting a steel cage of a bored and grouted pile, further comprising: a bottom of the hammer head penetrating to the bottom of the outer wall shell, and the hammer head is slidably connected to the outer wall shell.
[0007] The utility model discloses a hydraulic vibration cage lowering device for reversely inserting a steel cage of a bored and cast-in-place pile, further comprising: a diameter of the sliding circular plate being greater than a diameter of the fixed circular plate.
[0008] The utility model discloses a hydraulic vibration cage lowering device for reversely inserting a steel cage of a bored and grouted pile, further comprising: a smooth plate fixedly mounted on the surface of the support plate, and the smooth plate is a cold-rolled smooth plate.
[0009] The utility model discloses a hydraulic vibration cage lowering device for reversely inserting a steel cage of a bored and cast-in-place pile, further comprising: two ends of the connecting support rod being rotationally connected to the fixed circular plate and the sliding circular plate respectively through a rotating shaft.
[0010] The utility model discloses a hydraulic vibration cage lowering device for reversely inserting a steel cage of a bored and grouted pile, further comprising: a collar fixedly connected to the surface of the force-bearing block, and a plurality of grooves are formed on the surface of the collar by casting.
[0011] The utility model discloses a hydraulic vibration cage lowering device for reversely inserting a reinforced cage of a bored and grouted pile, further comprising: the end of the bolt rod passes through the swing arm rod and the ear block seat, and the bolt rod and the nut block are threadedly connected.
[0012] The utility model discloses a hydraulic vibration cage lowering device for reversely inserting a steel cage of a bored and grouted pile, further comprising: an elastic washer is sleeved on the surface of the bolt rod, and two sides of the elastic washer are respectively fitted with the ear block seat and the bolt rod.
[0013] The beneficial effects of the utility model are:
[0014] 1. The utility model lowers the outer wall shell to the lower side of the inner cavity of the steel cage, so that the outer wall shell drives the hammer head to contact the bottom of the steel cage, and at the same time drives the sliding circular plate to move up on the surface of the outer wall shell through the rotation of the threaded rod, so that the sliding circular plate drives the swing arm rod to swing through the connecting support rod, and then the swing arm rod drives the support plate to resist the inner wall of the steel cage through the ear block seat, so as to achieve the purpose of adjusting the vibrator from the top of the steel cage to the bottom of the steel cage, with direct force, small deflection, and fast steel cage lowering speed. At the same time, through the inner support structure outside the vibrator, the vibrator can be centered and vertically separated from the inner cavity of the steel cage, thereby ensuring the verticality of the hammer head when applying force to the bottom of the steel cage, thereby improving the purpose of improving the downward movement efficiency of the steel cage.
[0015] 2. The utility model provides a smooth plate to protect the surface of the support plate, thereby avoiding the occurrence of large friction when the support plate directly contacts the inner wall of the steel cage, thereby reducing the resistance of the steel cage when it descends.
[0016] 3. The utility model increases the friction on the surface of the force-bearing block by setting the collar, thus avoiding the situation where the contact surface easily slides when the force-bearing block is rotated.
[0017] 4. The utility model increases the friction on the surface of the bolt rod by setting the elastic washer, thus preventing the bolt rod from loosening and falling out due to external force vibration. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The above and / or other advantages of the present invention will become clearer and easier to understand through the detailed description made in conjunction with the following drawings, which are only schematic and do not limit the present invention, wherein:
[0019] Figure 1 This is a schematic diagram of the structure of an embodiment of the utility model;
[0020] Figure 2 This is a front side schematic diagram of a hydraulic motor and a hammer head in one embodiment of the utility model;
[0021] Figure 3 This is a three-dimensional schematic diagram of a smooth plate and a connecting rod in one embodiment of the utility model;
[0022] Figure 4 This is an embodiment of the utility model Figure 3 A partial enlarged view of point A in the middle.
[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0024] 1. Outer wall shell, 2. Hydraulic motor, 3. Hammer, 4. Lifting ring, 5. Fixed circular plate, 6. Sliding circular plate, 7. Swing arm rod, 8. Ear block seat, 9. Support plate, 10. Smooth plate, 11. Connecting support rod, 12. Threaded rod, 13. Force block, 14. Ring, 15. Bolt rod, 16. Nut block, 17. Elastic washer. DETAILED DESCRIPTION
[0025] Hereinafter, an embodiment of a hydraulic vibration cage lowering device for reversely inserting a reinforcement cage of bored piles of the present invention will be described with reference to the accompanying drawings.
[0026] The embodiments described herein are specific embodiments of the present invention, which are used to illustrate the concept of the present invention, are explanatory and exemplary, and should not be interpreted as limiting the embodiments of the present invention and the scope of the present invention. In addition to the embodiments described herein, those skilled in the art can also adopt other obvious technical solutions based on the claims and the contents disclosed in the specification of this application, including technical solutions that adopt any obvious replacement and modification of the embodiments described herein.
[0027] The drawings of this specification are schematic diagrams, which assist in explaining the concept of the utility model and schematically show the shapes of various parts and their mutual relationships. Please note that in order to clearly show the structure of various components of the embodiments of the utility model, the drawings are not drawn according to the same scale. The same reference numerals are used to represent the same parts.
[0028] The following is combined with Figure 1-4 This application is described in further detail.
[0029] Embodiment 1:
[0030] Figure 1-4The utility model shows a hydraulic vibration cage lowering device for bored pile reverse insertion of steel cage according to an embodiment of the utility model, which comprises an outer wall shell 1: a hydraulic motor 2 is fixedly installed on the inner wall of the outer wall shell 1, and a hammer head 3 is fixedly connected to the output end of the hydraulic motor 2 through a flange, and the bottom of the hammer head 3 penetrates to the bottom of the outer wall shell 1, and the hammer head 3 is slidably connected to the outer wall shell 1, and a lifting ring 4 is fixedly installed on the top of the outer wall shell 1, and a fixed circular plate 5 is fixedly installed on the surface of the outer wall shell 1 and is slidably connected to a sliding circular plate 6, and the diameter of the sliding circular plate 6 is larger than the diameter of the fixed circular plate 5, and the inner wall of the fixed circular plate 5 is rotatably connected to a swing arm rod 7 through a rotating shaft, and an ear block seat 8 is arranged on the surface of the swing arm rod 7, and a support plate 9 is welded on the surface of the ear block seat 8, and a smooth plate 10 is fixedly installed on the surface of the support plate 9, and the smooth plate 10 is a cold-rolled smooth plate. Through the setting of the smooth plate 10, the support plate The surface of 9 is padded for protection, which avoids the occurrence of large friction when the support plate 9 directly contacts the inner wall of the steel cage, thereby reducing the resistance when the steel cage descends. A connecting support rod 11 is arranged on the outside of the outer wall shell 1, and the two ends of the connecting support rod 11 are rotatably connected to the fixed circular plate 5 and the sliding circular plate 6 through a rotating shaft. The top of the fixed circular plate 5 is rotatably connected with a threaded rod 12, and the top of the threaded rod 12 penetrates to the top of the sliding circular plate 6 and is fixedly connected with a force block 13. The surface of the force block 13 is fixedly connected with a collar 14, and the surface of the collar 14 is formed with a plurality of grooves by casting. Through the setting of the collar 14, the friction on the surface of the force block 13 is increased, and the situation that the contact surface slides easily when the force block 13 is rotated is avoided. A bolt rod 15 and a nut block 16 are commonly arranged between the swing arm rod 7 and the ear block seat 8.
[0031] Embodiment 2:
[0032] Figure 1-4A hydraulic vibration cage lowering device for reverse-inserting steel cage of bored piles according to an embodiment of the utility model is shown, which comprises an outer wall shell 1: a hydraulic motor 2 is fixedly installed on the inner wall of the outer wall shell 1, and a hammer head 3 is fixedly connected to the output end of the hydraulic motor 2 through a flange, a lifting ring 4 is fixedly installed on the top of the outer wall shell 1, a fixed circular plate 5 is fixedly installed on the surface of the outer wall shell 1 and is slidably connected to a sliding circular plate 6, the inner wall of the fixed circular plate 5 is rotatably connected to a swing arm rod 7 through a rotating shaft, an ear block seat 8 is provided on the surface of the swing arm rod 7, and a support plate 9 is welded to the surface of the ear block seat 8, a connecting support rod 11 is provided on the outside of the outer wall shell 1, a threaded rod 12 is rotatably connected to the top of the fixed circular plate 5, and the top end of the threaded rod 12 penetrates to the top of the sliding circular plate 6 and is fixedly connected to a force-bearing Block 13, a bolt rod 15 and a nut block 16 are commonly arranged between the swing arm rod 7 and the ear block seat 8, the end of the bolt rod 15 passes through the swing arm rod 7 and the ear block seat 8, the bolt rod 15 and the nut block 16 are threadedly connected, the surface of the bolt rod 15 is sleeved with an elastic washer 17, the two sides of the elastic washer 17 are respectively fitted with the ear block seat 8 and the bolt rod 15, through the setting of the elastic washer 17, the friction on the surface of the bolt rod 15 is increased, and the bolt rod 15 is prevented from loosening and falling out due to external force vibration. The outer wall shell 1 has a diameter of 300mm, a height of 1950mm and a conical top. The hydraulic motor 2 hydraulic vibrator has a striking frequency of 450-900bpm and a striking energy of 810J, and the bottom of the hammer head 3 is semicircular.
[0033] Working principle: When the utility model is used, the user passes the outer wall shell 1 into the processed steel cage after pouring concrete in the bored pile. The bottom of the steel cage needs to be closed and firm, and then the steel cage and the outer wall shell 1 are placed in the pile foundation hole, so that the outer wall shell 1 drives the hammer head 3 to contact the bottom of the steel cage, and then the threaded rod 12 is driven to rotate by the force block 13, and then the threaded rod 12 drives the sliding circular plate 6 to move on the surface of the outer wall shell 1, so that the sliding circular plate 6 drives the swing arm rod 7 to swing through the connecting support rod 11, and then the swing arm rod 7 drives the support plate 9 to the steel cage through the ear block seat 8. The inner walls are against each other, and the cooperation of the bolt rod 15 and the nut block 16 facilitates the adjustment of the inclination angle between the ear block seat 8 and the swing arm rod 7, thereby improving the applicability of the structure. When the steel cage is lowered to the designed elevation, the outer wall shell 1 can be lifted out through the lifting ring 4, so that the vibrator can be adjusted from the top of the steel cage to the bottom of the steel cage. The force is direct, the bend is small, and the speed of lowering the steel cage is fast. At the same time, through the internal support structure on the outside of the vibrator, the vibrator can be centered and vertically separated from the inner cavity of the steel cage, thereby ensuring the verticality of the hammer head when applying force to the bottom of the steel cage, thereby improving the efficiency of moving the steel cage downward.
[0034] In summary, the hydraulic vibrating cage lowering device for bored pile reverse insertion of steel cage, by lowering the outer wall shell 1 to the lower side of the inner cavity of the steel cage, makes the outer wall shell 1 drive the hammer head 3 to contact the bottom of the steel cage, and at the same time drives the sliding circular plate 6 to move up on the surface of the outer wall shell 1 through the rotation of the threaded rod 12, so that the sliding circular plate 6 drives the swing arm rod 7 to swing through the connecting support rod 11, and then the swing arm rod 7 drives the support plate 9 to resist the inner wall of the steel cage through the ear block seat 8, so as to achieve the purpose of adjusting the vibrator from the top of the steel cage to the bottom of the steel cage, with direct force, small deflection and fast steel cage lowering speed. At the same time, through the inner support structure on the outer side of the vibrator, the vibrator can be centered and vertically separated from the inner cavity of the steel cage, thereby ensuring the verticality of the hammer head when applying force to the bottom of the steel cage, thereby improving the purpose of improving the steel cage lowering efficiency.
[0035] The technical features disclosed above are not limited to the disclosed combinations with other features. Those skilled in the art may also make other combinations between the technical features according to the purpose of the utility model to achieve the purpose of the utility model.
Claims
1. A hydraulic vibration cage lowering device for reverse insertion of bored pile reinforcement cage, characterized in that: The invention comprises an outer wall shell (1): a hydraulic motor (2) is fixedly mounted on the inner wall of the outer wall shell (1), an output end of the hydraulic motor (2) is fixedly connected to a hammer head (3) via a flange, a lifting ring (4) is fixedly mounted on the top of the outer wall shell (1), a fixed circular plate (5) is fixedly mounted on the surface of the outer wall shell (1) and is slidably connected to a sliding circular plate (6), the inner wall of the fixed circular plate (5) is rotatably connected to a swing arm rod (7) via a rotating shaft, an ear block seat (8) is arranged on the surface of the swing arm rod (7), a support plate (9) is welded to the surface of the ear block seat (8), a connecting support rod (11) is arranged on the outer side of the outer wall shell (1), a threaded rod (12) is rotatably connected to the top of the fixed circular plate (5), the top end of the threaded rod (12) penetrates to the top of the sliding circular plate (6) and is fixedly connected to a force block (13), and a bolt rod (15) and a nut block (16) are arranged between the swing arm rod (7) and the ear block seat (8).
2. According to claim 1, a hydraulic vibration cage lowering device for reverse insertion of bored pile steel cage is characterized in that: The bottom of the hammer head (3) penetrates to the bottom of the outer wall shell (1), and the hammer head (3) is slidably connected to the outer wall shell (1).
3. A hydraulic vibration cage lowering device for reverse insertion of bored pile steel cage according to claim 2, characterized in that: The diameter of the sliding circular plate (6) is greater than the diameter of the fixed circular plate (5).
4. A hydraulic vibration cage lowering device for reverse insertion of bored pile steel cage according to claim 3, characterized in that: A smooth plate (10) is fixedly mounted on the surface of the support plate (9), and the smooth plate (10) is a cold-rolled smooth plate.
5. The hydraulic vibration cage lowering device for reverse insertion of bored pile steel cage according to claim 4 is characterized in that: The two ends of the connecting rod (11) are rotatably connected to the fixed circular plate (5) and the sliding circular plate (6) respectively via a rotating shaft.
6. The hydraulic vibration cage lowering device for reverse insertion of bored pile steel cage according to claim 5 is characterized in that: A collar (14) is fixedly connected to the surface of the force bearing block (13), and a plurality of grooves are formed on the surface of the collar (14) by casting.
7. The hydraulic vibration cage lowering device for reverse insertion of bored pile steel cage according to claim 6 is characterized in that: The end of the bolt rod (15) passes through the swing arm rod (7) and the ear block seat (8), and the bolt rod (15) and the nut block (16) are threadedly connected.
8. The hydraulic vibration cage lowering device for reverse insertion of bored pile steel cage according to claim 7 is characterized in that: An elastic washer (17) is sleeved on the surface of the bolt rod (15), and two sides of the elastic washer (17) are respectively fitted with the ear block seat (8) and the bolt rod (15).