A fast processing device for the seams between ALC strips
By designing a rapid treatment device for the ALC plate joints, the mesh hanging and plastering process is simplified, the problems of low construction efficiency and insufficient plastering uniformity in the prior art are solved, and efficient and uniform plate joint treatment is achieved.
Patent Information
- Application Number
- CN202420695664.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-07
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-04-07
AI Technical Summary
The processing process of existing ALC inter-plate joints is complicated, the construction efficiency is low, and the uniformity and consistency of plastering are insufficient.
A rapid treatment device is designed, including a shell, reel, grid cloth, mortar silo and roller. Through a process, the grid hanging and mortar plastering of grid cloth is realized to improve construction efficiency.
The grid hanging and plastering process is simplified, construction efficiency is improved, the uniformity and consistency of plastering is enhanced, and material waste and construction costs are reduced.
Smart Images
Figure CN222731025U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of building construction, and in particular to a rapid processing device for plate seams between ALC strips. Background Art
[0002] ALC board (autoclaved lightweight aerated concrete partition board) is a porous concrete board made of fly ash or silica sand, cement, lime, etc. as the main raw materials and cured by high-pressure steam. Due to its advantages of energy saving, material saving, green environmental protection and high construction efficiency, ALC board is widely used in the construction industry.
[0003] In order to ensure the thermal insulation and sound insulation effect of the wall panels, after the ALC panels are laid, it is usually necessary to hang mesh cloth and plaster the board seams to improve the sealing performance between the boards. At present, when dealing with the board seams, it is usually necessary to first fix the mesh cloth at the board seams, and then manually plaster the mesh cloth. The process is relatively complicated and the construction efficiency needs to be improved. Utility Model Content
[0004] In order to improve the construction efficiency of plate seam treatment, the present application provides a rapid treatment device for plate seams between ALC strips.
[0005] The present application provides a rapid processing device for the seams between ALC strips, which adopts the following technical solution:
[0006] A rapid processing device for plate seams between ALC strips, comprising:
[0007] A housing, wherein a first cavity and a second cavity are connected to each other;
[0008] A reel is rotatably disposed in the first cavity and used for reeling in the mesh cloth; the mesh cloth extends in the second cavity, and a discharge port for the free end of the mesh cloth to extend out is provided on a side of the housing away from the first cavity;
[0009] A mortar bin is fixedly arranged on the upper part of the shell and is used to store mortar; the mortar bin is communicated with the second cavity so that the mortar can fall from the mortar bin onto the mesh cloth in the second cavity.
[0010] The mesh cloth is wound on the winding shaft and placed in the first cavity, the free end of the mesh cloth is passed through the second cavity and extended from the discharge port, and the free end of the mesh cloth is fixed to one end of the plate seam between the ALC strips, and then mortar is added to the mortar bin; when treating the plate seam, the operator holds the device and moves along the extension direction of the plate seam. During this process, the winding shaft rotates to unwind the mesh cloth, and the mortar in the mortar bin falls onto the mesh cloth in the second cavity under the action of its own gravity, and the mesh cloth coated with mortar is output from the discharge port and covers the plate seam.
[0011] This application simplifies the two processes of hanging mesh and plastering into one process, improves the construction efficiency of board seam treatment, and realizes the rapid treatment of board seams between ALC strips. Compared with the conventional construction method of hanging mesh first and then manually plastering, this application helps to improve the uniformity and consistency of plastering, thereby improving the construction quality. On the other hand, the unused mortar in the mortar bin and the unused mesh cloth on the reel can be recycled, reducing material waste during the construction process and reducing construction costs.
[0012] Furthermore, a vertical baffle is fixedly disposed in the shell, the baffle is located between the first cavity and the second cavity, and a gap for the mesh cloth to pass through is disposed between the upper end of the baffle and the inner top wall of the shell.
[0013] The baffle has a blocking effect on the mortar, which helps to prevent the mortar in the second cavity from entering the first cavity and causing contamination to the rolled-up mesh cloth.
[0014] Furthermore, a roller is rotatably disposed in the second cavity, the roller is parallel to the winding shaft, and the mesh cloth abuts against the arc surface circumference of the roller.
[0015] Furthermore, at least two rollers are provided.
[0016] The mesh cloth is arranged in an S shape between a plurality of rollers, and the plurality of rollers guide the mesh cloth so that the mesh cloth can be unwound smoothly, which is beneficial for uniform distribution of the mortar on the mesh cloth.
[0017] Furthermore, one of the rollers is located on a side of the second cavity close to the baffle, and an upper end surface of the roller is not lower than an upper end of the baffle.
[0018] The roller close to the baffle plays a blocking role on the mortar, which helps to further prevent the mortar in the second cavity from entering the first cavity and causing contamination to the rolled mesh cloth.
[0019] Furthermore, a feed inlet is provided on the top wall of the shell, and upper and lower ends of the feed inlet are respectively connected to the mortar bin and the second cavity.
[0020] Furthermore, the feed opening is in the shape of an elongated strip, and the length direction of the feed opening is parallel to the width direction of the mesh cloth.
[0021] The mortar in the mortar bin enters the second cavity through the feed inlet and falls onto the mesh cloth. The long strip-shaped feed inlet helps the mortar to be evenly distributed on the mesh cloth.
[0022] Furthermore, a hopper is fixedly connected to the inner top wall of the shell, and the hopper is provided with a connected hopper inlet and a hopper outlet, the hopper inlet and the hopper outlet are both in a long strip shape, the hopper inlet is connected to the feed port, and the hopper outlet is located above the mesh cloth in the second cavity.
[0023] The mortar in the mortar bin enters the hopper from the inlet, then enters the second cavity from the hopper outlet and falls onto the mesh cloth; the hopper has a buffering effect on the mortar, which is conducive to the uniform distribution of the mortar on the mesh cloth.
[0024] Furthermore, the length of the hopper outlet is smaller than the width of the mesh cloth.
[0025] This helps prevent mortar from overflowing from the sides of the mesh cloth, improving the quality of plastering while also reducing mortar waste.
[0026] Furthermore, a handle is fixedly connected to the outer side wall of the shell.
[0027] The handle is for the operator to hold, so as to facilitate moving the device along the plate seam.
[0028] In summary, the present application includes at least one of the following beneficial technical effects:
[0029] 1. This application simplifies the two processes of hanging mesh and plastering into one process, improves the construction efficiency of plate seam treatment, and realizes the rapid treatment of plate seams between ALC strips;
[0030] 2. Compared with the conventional construction method of hanging the mesh first and then manually plastering, this application helps to improve the uniformity and consistency of plastering, thereby improving the construction quality;
[0031] 3. The unused mortar in the mortar bin and the unused mesh cloth on the reel can be recycled, which reduces material waste during the construction process and reduces construction costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0032] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;
[0033] Figure 2 It is a schematic diagram of the structure mainly used to show the interior of the housing in the embodiment of the present application;
[0034] Figure 3 is a schematic diagram of a top view of the structure of an embodiment of the present application;
[0035] Figure 4 It is a schematic diagram of the hopper in the embodiment of the present application.
[0036] Figure numerals: 1. Shell; 11. First cavity; 12. Second cavity; 13. Baffle; 2. Feed inlet; 3. Hopper; 31. Hopper entrance; 32. Hopper exit; 4. Discharge port; 5. Mortar bin; 6. Roller; 7. Winding shaft; 8. Mesh cloth; 9. Cover plate; 10. Handle. DETAILED DESCRIPTION
[0037] The following is combined with Figure 1-4 This application is described in further detail.
[0038] The present application discloses a rapid processing device for the seams between ALC strips. Figure 1 and Figure 2 The rapid processing device for the seams between ALC strips comprises a housing 1 made of stainless steel or plastic, wherein a first cavity 11 and a second cavity 12 are connected to each other. Figure 3 A handle 10 is fixedly connected to the outer wall of the shell 1.
[0039] Reference Figure 1 and Figure 2 A winding shaft 7 for winding up the mesh cloth 8 is rotatably arranged in the first cavity 11, and the mesh cloth 8 extends in the second cavity 12; a discharge port 4 for the free end of the mesh cloth 8 to extend out is provided on the side of the shell 1 away from the first cavity 11, and the discharge port 4 is in a long strip shape, and the width of the discharge port 4 is greater than the thickness of the mesh cloth 8.
[0040] Reference Figure 2 In order to facilitate placing the rolled mesh cloth 8 in the first cavity 11, the reel 7 can be installed in the first cavity 11 in a detachable connection manner. A cover plate 9 for shielding the first cavity 11 is rotatably connected to one side of the housing 1, and the free end of the cover plate 9 can be fixed to the housing 1 by a lock, thereby closing the first cavity 11.
[0041] Reference Figure 1 and Figure 2 A cylindrical mortar bin 5 is fixedly provided on the upper part of the shell 1 for storing mortar; in order to prevent the mortar from leaking out from the upper part of the mortar bin 5 when the device is tilted, a cover can be installed on the upper open end of the mortar bin 5.
[0042] Reference Figure 2 and Figure 3 A long strip-shaped feed port 2 is provided on the top wall of the shell 1, and the length direction of the feed port 2 is parallel to the width direction of the mesh cloth 8; the upper and lower ends of the feed port 2 are respectively connected to the mortar bin 5 and the second cavity 12, so that the mortar can fall from the mortar bin 5 onto the mesh cloth 8 in the second cavity 12.
[0043] The mesh cloth 8 is wound on the reel 7 and placed in the first cavity 11, the free end of the mesh cloth 8 is passed through the second cavity 12 and extended from the discharge port 4, and then the free end of the mesh cloth 8 is fixed to one end of the board seam between the ALC strips, and then mortar is added to the mortar bin 5. When treating the board seam, the operator holds the handle 10 and moves the device along the extension direction of the board seam; during this process, the reel 7 rotates to unwind the mesh cloth 8, and the mortar in the mortar bin 5 falls onto the mesh cloth 8 in the second cavity 12 under its own gravity, and the mesh cloth 8 coated with mortar is discharged from the discharge port 4 and covers the board seam; during the process of the mesh cloth 8 being discharged, the upper edge of the discharge port 4 smoothes the mortar to prevent the mortar from being too thick.
[0044] The present application simplifies the two processes of meshing and plastering into one process, improves the construction efficiency of plate seam treatment, and realizes the rapid treatment of plate seams between ALC strips. Compared with the conventional construction method of meshing first and then manual plastering, the present application helps to improve the uniformity and consistency of plastering, thereby improving the construction quality. On the other hand, the unused mortar in the mortar bin 5 and the unused mesh cloth 8 on the reel 7 can be recycled, reducing material waste during the construction process and reducing construction costs.
[0045] Reference Figure 2 A vertical baffle 13 is fixedly provided in the shell 1. The baffle 13 is located between the first cavity 11 and the second cavity 12 and is used to separate the first cavity 11 from the second cavity 12. A gap is provided between the upper end of the baffle 13 and the inner top wall of the shell 1 for the mesh cloth 8 to pass through.
[0046] The baffle 13 blocks the mortar, thereby preventing the mortar in the second cavity 12 from entering the first cavity 11 and contaminating the rolled mesh cloth 8 .
[0047] Reference Figure 2 , Figure 3 and Figure 4 A hopper 3 is fixedly connected to the inner top wall of the shell 1. The hopper 3 is in the shape of a triangular prism, and its two sides are respectively provided with a connected hopper inlet 31 and a hopper outlet 32. The hopper inlet 31 and the hopper outlet 32 are both in the shape of long strips. The hopper inlet 31 is connected to the feed port 2 on the shell 1, and the hopper outlet 32 is located above the mesh cloth 8 in the second cavity 12.
[0048] The mortar in the mortar bin 5 enters the hopper 3 from the feed inlet 2, and then enters the second cavity 12 from the hopper outlet 32 and falls onto the mesh cloth 8; the hopper 3 has a buffering effect on the mortar, which is conducive to the uniform distribution of the mortar on the mesh cloth 8.
[0049] Reference Figure 4The width of the hopper outlet 32 is smaller than the width of the hopper inlet 31, which helps to slow down the speed at which the mortar flows out of the hopper outlet 32, thereby avoiding mortar waste caused by excessively fast mortar outflow.
[0050] Furthermore, the length of the hopper outlet 32 is smaller than the width of the mesh cloth 8, which helps to prevent the mortar from overflowing from both sides of the mesh cloth 8, thereby improving the quality of plastering and reducing the waste of mortar.
[0051] Reference Figure 2 A plurality of rollers 6 are rotatably arranged in the second cavity 12, the rollers 6 are parallel to the reeling shaft 7, and the mesh cloth 8 abuts against the arc surface of the rollers 6 and is arranged in an S-shaped circuitous manner between the plurality of rollers 6. The plurality of rollers 6 guide the mesh cloth 8, so that the mesh cloth 8 is unwound smoothly, which is conducive to uniform distribution of the mortar on the mesh cloth 8.
[0052] Reference Figure 2 In this embodiment, three rollers 6 are provided; the three rollers 6 are respectively provided on one side of the second cavity 12 close to the discharge port 4, below the hopper 3, and on one side of the second cavity 12 close to the baffle 13.
[0053] Reference Figure 2 The upper end surface of the roller 6 close to the discharge port 4 is flush with the discharge port 4. The roller 6 plays a role in positioning and guiding the mesh cloth 8, which helps the mesh cloth 8 to be smoothly discharged from the discharge port 4.
[0054] The roller 6 located below the hopper 3 can assist in flattening the mortar on the mesh cloth 8 , thereby further improving the uniformity of the mortar distribution on the mesh cloth 8 .
[0055] Reference Figure 2 The upper end surface of the roller 6 close to the baffle 13 is not lower than the upper end of the baffle 13. This roller 6 blocks the mortar, which helps to further prevent the mortar in the second cavity 12 from entering the first cavity 11 and contaminating the rolled mesh cloth 8.
[0056] Furthermore, a side wall of the housing 1 covering the second cavity 12 can be detachable. In this way, it is convenient for operators to arrange the mesh cloth 8 between the multiple rollers 6 before construction, and it is also convenient for operators to clean up the excess mortar in the second cavity 12 after construction.
[0057] The implementation principle of a rapid processing device for the board seams between ALC strips in the embodiment of the present application is as follows: the mesh cloth 8 is wound on the winding shaft 7 and placed in the first cavity 11, the free end of the mesh cloth 8 is passed through the second cavity 12 and extended from the discharge port 4, and then the free end of the mesh cloth 8 is fixed to one end of the board seams between the ALC strips, and then mortar is added to the mortar bin 5. When treating the board seams, the operator holds the handle 10 and moves the device along the extension direction of the board seams. During this process, the winding shaft 7 rotates to unwind the mesh cloth 8, and the mortar in the mortar bin 5 falls onto the mesh cloth 8 in the second cavity 12 under the action of its own gravity. The mesh cloth 8 coated with mortar is output from the discharge port 4 and covers the board seams. The present application simplifies the two processes of hanging mesh and plastering into one process, improves the construction efficiency of board seam treatment, and realizes the rapid treatment of board seams between ALC strips.
[0058] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A rapid processing device for the seams between ALC strips, characterized by: include: A housing, wherein a first cavity and a second cavity are connected to each other; A reel is rotatably disposed in the first cavity and used for reeling in the mesh cloth; the mesh cloth extends in the second cavity, and a discharge port for the free end of the mesh cloth to extend out is provided on a side of the housing away from the first cavity; A mortar bin is fixedly arranged on the upper part of the shell and is used to store mortar; the mortar bin is communicated with the second cavity so that the mortar can fall from the mortar bin onto the mesh cloth in the second cavity.
2. The rapid processing device for the seams between ALC strips according to claim 1 is characterized by: A vertical baffle is fixedly arranged in the shell, and the baffle is located between the first cavity and the second cavity. A gap for the mesh cloth to pass through is arranged between the upper end of the baffle and the inner top wall of the shell.
3. The rapid processing device for the seams between ALC strips according to claim 2 is characterized by: A roller is rotatably arranged in the second cavity, the roller is parallel to the winding shaft, and the mesh cloth abuts against the arc surface circumference of the roller.
4. The rapid processing device for the seams between ALC strips according to claim 3 is characterized by: At least two rollers are provided.
5. The rapid processing device for the seams between ALC strips according to claim 4 is characterized by: One of the rollers is located at one side of the second cavity close to the baffle, and the upper end surface of the roller is not lower than the upper end of the baffle.
6. The rapid processing device for the seams between ALC strips according to claim 1 is characterized by: The top wall of the shell is provided with a material inlet, and the upper and lower ends of the material inlet are respectively connected to the mortar bin and the second cavity.
7. The rapid processing device for the seams between ALC strips according to claim 6 is characterized by: The feed inlet is in the shape of an elongated strip, and the length direction of the feed inlet is parallel to the width direction of the mesh cloth.
8. The rapid processing device for the seams between ALC strips according to claim 7 is characterized by: A hopper is fixedly connected to the inner top wall of the shell, and the hopper is provided with a connected hopper inlet and a hopper outlet, the hopper inlet and the hopper outlet are both in a long strip shape, the hopper inlet is connected to the feed port, and the hopper outlet is located above the mesh cloth in the second cavity.
9. The rapid processing device for the seams between ALC strips according to claim 8 is characterized by: The length of the hopper outlet is smaller than the width of the mesh cloth.
10. The rapid processing device for the seams between ALC strips according to claim 1 is characterized by: A handle is fixedly connected to the outer side wall of the shell.