A drainage device for off-line products

Abstract

The utility model relates to a drainage device for off-line products, including a machine assembly, a rotating mechanism arranged on the machine assembly, at least two drainage clamps arranged on the rotating mechanism, and a clamping mechanism arranged on one side of the drainage clamp. The off-line product is placed in the drainage clamp, the clamping mechanism clamps the upper end of the off-line product, and the rotating mechanism rotates the off-line product in a vertical plane to a preset angle. The machine assembly includes a controller, and the controller is electrically connected to the clamping mechanism and the rotating mechanism respectively. This solution can perform drainage operations on two off-line products at the same time on a set of devices, and the work efficiency is doubled. The clamping mechanism is used instead of manual pressing, and the rotating mechanism is used instead of manual rotation and angle adjustment, which reduces the labor intensity of the operator and avoids the problem of scratches on the product appearance during manual operation.

Description

Technical Field

[0001] The utility model relates to the technical field of electronic product auxiliary devices, in particular to a drainage device for offline products. Background Art

[0002] Some electronic products will generate moisture after being assembled or tested on the production line. Before leaving the production line, the residual moisture in the product needs to be drained before entering the product packaging process. For example: refrigerators, washing machines, water dispensers, semiconductor refrigeration mattresses, etc. These products need to be drained before leaving the production line before they can be packaged and stored.

[0003] The above products will be operated by artificial drainage method or artificial drainage method with auxiliary fixtures according to the specific product structure and the production conditions of each manufacturer.

[0004] The existing semiconductor refrigeration main unit has the following drainage method: manually place the product into the positioning frame → manually press the product → manually click the mouse to start the first drainage process → end the first drainage → manually rotate the product to tilt the specified angle → manually click the mouse to start the second drainage process → end the second drainage → manually rotate the product to restore the angle to the original state → manually click the mouse to start the third drainage process → end the third drainage → manually release the product → take out the product. The existing drainage method has the following defects: purely manual pressing and rotating the product to adjust the angle, only one product can be operated at a time, the manual work intensity is high and the efficiency is low.

[0005] In order to overcome the above-mentioned defects, this solution proposes a drainage device for offline products. Utility Model Content

[0006] The invention of the utility model aims to solve the problem that the existing offline drainage method has pure manual compaction and product rotation angle, and can only operate one product at a time, with high manual labor intensity and low efficiency. To achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A drainage device for off-line products comprises a machine assembly, a rotating mechanism arranged on the machine assembly, at least two drainage clamps arranged on the rotating mechanism, and a clamping mechanism arranged on one side of the drainage clamp; the off-line products are placed in the drainage clamps, the clamping mechanism clamps the upper end of the off-line products, and the rotating mechanism rotates the off-line products at an angle in a vertical plane.

[0008] Furthermore, the rotating mechanism includes a supporting column fixed on the platform assembly, a rotating assembly arranged on the upper part of the supporting column, and a first driving assembly arranged on the side of the supporting column.

[0009] Furthermore, the rotating assembly includes a rotating shaft that crosses the supporting column, bearings that are sleeved on the rotating shaft and fixed on the side surfaces of both sides of the supporting column, and a gear that is fixedly connected to one end of the rotating shaft.

[0010] Furthermore, the first driving assembly includes a first vertical plate fixedly connected to the supporting column through a fixed vertical plate and a fixed horizontal plate, a first slide rail installed on the first vertical plate, and a rack slidably connected to the first slide rail through a slider, the upper end of the rack is connected to the first cylinder through a adapter assembly, a buffer assembly is provided at the lower end of the rack and the first vertical plate, the first cylinder is fixed on a first horizontal plate provided on the upper end of the first vertical plate, and the rack is meshed with the gear.

[0011] Furthermore, the adapter assembly includes a first adapter connected to the first cylinder push rod and a second adapter having one end connected to the lower end of the first adapter and the other end connected to the upper end of the rack.

[0012] Furthermore, the buffer assembly includes a buffer plate arranged at the lower end of the rack, an upper buffer member arranged on the first vertical plate and capable of contacting the upper surface of the buffer plate, and a lower buffer member arranged on the first vertical plate and capable of contacting the lower surface of the buffer plate.

[0013] Furthermore, the clamping mechanism includes an L-shaped frame, a second vertical plate fixed to the inner side of the upper part of the vertical part of the L-shaped frame, a second slide rail arranged on the second vertical plate, and a bucket-shaped pressing piece slidably connected to the second slide rail through a slider, a second cylinder is provided on one side of the vertical part of the L-shaped frame, the upper end of the push rod of the second cylinder is fixedly connected to one end of the first fixed frame through a first adapter, the other end of the first fixed frame is fixed to the side of the bucket-shaped pressing piece, a plurality of rotating shaft holes are provided in the lower part of the second vertical plate, and the other end of the rotating shaft is fixed in the rotating shaft hole through a fastener.

[0014] Furthermore, the cylinder body of the second cylinder is fixedly connected to the side of the vertical portion of the L-shaped frame through two second fixing frames.

[0015] Furthermore, two soft plates are provided on the lower side of the bucket-shaped pressing piece, and the lower side of the soft plates faces the drainage clamping position.

[0016] Furthermore, the drainage clamp is arranged on a pad on the horizontal portion of the L-shaped frame.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] This solution can simultaneously drain two offline products on one set of equipment, doubling the work efficiency. The clamping mechanism replaces manual pressing, and the rotating mechanism replaces manual rotation angle, which reduces the labor intensity of the operator and avoids the problem of scratching the product appearance during manual operation. This solution has a reasonable structure, simple design, easy manufacturing, good reliability, and simple operation. For different product specifications, only the corresponding drainage card and bucket-shaped pressing piece need to be replaced, and it has good versatility. The operation process of this solution is simplified as follows: the operator places the two offline products in the drainage card → manually presses the clamping / opening button (on the machine component) → automatically clamps the offline products → manually presses the start button → automatically starts the drainage program for the first time → the drainage ends for the first time → automatically rotates the angle to the required position → automatically starts the drainage program for the second time → the drainage ends for the second time → the automatic rotation angle returns to the original state → automatically starts the drainage program for the third time → the drainage ends for the third time → manually presses the clamping / opening button → automatically opens the device → the operator takes out the offline products. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a structural diagram of a drainage device of a downstream product of the utility model;

[0020] Figure 2 It is a structural diagram of the rotating mechanism of the utility model;

[0021] Figure 3 yes Figure 2 Exploded diagram of

[0022] Figure 4 yes Figure 3 Left view of

[0023] Figure 5 It is a structural diagram of the drainage clamping and pressing mechanism of the utility model;

[0024] Figure 6 yes Figure 5 Exploded diagram of .

[0025] Description of reference numerals:

[0026] 10-machine assembly, 11-press / open button, 12-start button, 13-emergency stop button, 14-control panel, 20-drainage card position, 30-support column, 31-rotating shaft, 32-bearing, 33-gear, 34-fixed vertical plate, 35-fixed horizontal plate, 36-first vertical plate, 37-first slide rail, 38-slider, 39-rack, 40-adapter assembly, 41-first cylinder, 42-buffer assembly, 43-first horizontal plate, 44-triangular plate, 45-L-frame, 46-second vertical plate, 47-second slide rail, 48-bucket-shaped pressure piece, 49-second cylinder, 50-rotating shaft hole, 51-first fixing frame, 52-second fixing frame, 53-soft plate, 54-pad, 55-muffler, 60-offline product, 301-main body, 302-cover plate, 303-base, 401-first adapter, 402-second adapter, 420-buffer plate, 421-upper buffer, 422-lower buffer, 423-telescopic rod, 424-spring tube. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] like Figures 1 to 6 As shown, a drainage device for offline products includes a machine assembly 10, a rotating mechanism arranged on the machine assembly 10, at least two drainage clamps 20 arranged on the rotating mechanism, and a clamping mechanism arranged on one side of the drainage clamp 20. The offline product 60 is placed in the drainage clamp 20, the clamping mechanism clamps the upper end of the offline product 60, and the rotating mechanism rotates the offline product 60 in a vertical plane to a preset angle. The machine assembly 10 includes a control panel 14 (the control panel 14 is provided with a control chip, which belongs to the prior art, and its specific model and specifications are not described in detail here), and the control panel 14 is electrically connected to the clamping mechanism and the rotating mechanism respectively. The machine assembly 10 is provided with a clamping / opening button 11, a start button 12, and an emergency stop button 13 electrically connected to the control panel 14.

[0029] Specifically, the rotating mechanism includes a support column 30 fixed on the machine assembly 10, a rotating assembly disposed on the upper part of the support column 30, and a first driving assembly disposed on the side of the support column 30. The support column 30 is composed of a main body 301, a cover plate 302, and a base 303.

[0030] Specifically, the rotating assembly includes a rotating shaft 31 that crosses the supporting column 30 , bearings 32 that are sleeved on the rotating shaft 31 and fixed on the side surfaces of both sides of the supporting column 30 , and a gear 33 that is fixedly connected to one end of the rotating shaft 31 .

[0031] Specifically, the first driving assembly includes a first vertical plate 36 fixedly connected to the support column 30 through a fixed vertical plate 34 and a fixed horizontal plate 35, a first slide rail 37 mounted on the first vertical plate 36, and a rack 39 slidably connected to the first slide rail 37 through a slider 38. The upper end of the rack 39 is connected to the first cylinder 41 through an adapter assembly 40. A buffer assembly 42 is provided on the lower end of the rack 39 and the first vertical plate 36. The first cylinder 41 is fixed on a first horizontal plate 43 provided on the upper end of the first vertical plate 36, and the rack 39 is meshed with the gear 33. The first horizontal plate 43 and the first vertical plate 36 are reinforced by a triangular plate 44. The buffer assembly 42 has the function of reducing mechanical noise and making the rack 39 slide more smoothly.

[0032] Specifically, the adapter assembly 40 includes a first adapter 401 connected to the push rod of the first cylinder 41 and a second adapter 402 having one end connected to the lower end of the first adapter 401 and the other end connected to the upper end of the rack 39 .

[0033] Specifically, the buffer assembly 42 includes a buffer plate 420 disposed at the lower end of the rack 39, an upper buffer member 421 disposed on the first vertical plate 36 and capable of contacting the upper surface (of the extended end) of the buffer plate 420, and a lower buffer member 422 disposed on the first vertical plate 36 and capable of contacting the lower surface (of the extended end) of the buffer plate 420. The upper buffer member 421 and the buffer member 422 have the same structure, and are both composed of a telescopic rod 423 with a rubber head at one end and the other end inserted into a spring tube 424, and a spring (not shown) disposed in the spring tube 424.

[0034] Specifically, the clamping mechanism includes an L-shaped frame 45, a second vertical plate 46 fixed to the inner side of the upper part of the vertical part of the L-shaped frame 45, a second slide rail 47 provided on the second vertical plate 46, and a bucket-shaped pressing piece 48 slidably connected to the second slide rail 47 through a slider 38. The bucket-shaped pressing piece 48 has the advantages of high strength and material saving. A second cylinder 49 is provided on one side of the vertical part of the L-shaped frame 45. The upper end of the push rod of the second cylinder 49 is fixedly connected to one end of the first fixed frame 51 through a first adapter 401. The other end of the first fixed frame 51 is fixed to the side of the bucket-shaped pressing piece 48, and the side is also fixedly connected to the slider 38 on the second slide rail 47. A plurality of rotating shaft holes 50 are provided in the lower part of the second vertical plate 46. The other end of the rotating shaft 31 is fixed in the rotating shaft hole 50 through a fastener (not shown in the figure). The rotating shaft hole 50 includes a central rotating shaft through hole and a plurality of fastener through holes around the rotating shaft through hole. Preferably, the present solution uses two second slide rails 47 and a slide block 38 to improve the stability of the bucket-shaped pressing piece 48 .

[0035] Specifically, the cylinder body of the second cylinder 49 is fixedly connected to the side of the vertical portion of the L-shaped frame 45 through two second fixing frames 52. The first fixing frame 51 and the second fixing frame 52 both adopt a stable structure of a horizontal plate + a vertical plate + a triangular plate, which improves the structural strength.

[0036] Specifically, two soft plates 53 are provided on the lower side of the bucket-shaped pressing piece 48 , and the lower side of the soft plates 53 faces the drainage clamping position 20 . The soft plates 53 can protect the appearance of the offline product 60 from being damaged.

[0037] Specifically, the drainage clamp 20 is arranged on the pad 54 on the horizontal part of the L-shaped frame 45. The drainage clamp 20 is also made of soft material to protect the appearance of the offline product. The drainage clamp 20 adopts a structure of a bottom plate plus surrounding plates, which can effectively fix the offline product 60.

[0038] In order to reduce the mechanical noise generated by the rotating mechanism during forward and reverse rotation, the present solution provides two silencers 55 between the back side of the vertical portion of the L-shaped frame 45 and the supporting column 30. The silencers 55 are mainly composed of soft wheels and wheel brackets.

[0039] The working process of this scheme is simplified as follows: the operator places two offline products 60 in the drainage clamping position 20 → manually presses the pressing / opening button 11 (on the machine assembly 10) → automatically presses the offline products 60 → manually presses the start button 12 → automatically starts the drainage program for the first time → the first drainage ends → automatically rotates the angle to the required position → automatically starts the drainage program for the second time → the second drainage ends → automatically rotates the angle back to the original state → automatically starts the drainage program for the third time → the third drainage ends → manually presses the pressing / opening button 11 → automatically opens the device → the operator takes out the offline products 60.

[0040] Compared with the prior art, the beneficial effects of the utility model are:

[0041] This solution can simultaneously drain two off-line products on one set of equipment, doubling the work efficiency. The clamping mechanism replaces manual pressing, and the rotating mechanism replaces manual rotation angle, reducing the labor intensity of the operator and avoiding the problem of scratching the product appearance during manual operation. This solution has a reasonable structure, simple design, easy manufacturing, good reliability, and simple operation. For different product specifications, only the corresponding drainage card and bucket-shaped pressure piece need to be replaced, and it has good versatility.

[0042] The above is a preferred embodiment of the present invention. It should be pointed out that a person skilled in the art can make several improvements and modifications without departing from the principle of the present invention. These improvements and modifications are also considered to be within the protection scope of the present invention.

Claims

1. A drainage device for off-line products, characterized in that: It includes a machine component, a rotating mechanism arranged on the machine component, at least two drainage clamps arranged on the rotating mechanism, and a clamping mechanism arranged on one side of the drainage clamp; the offline product is placed in the drainage clamp, the clamping mechanism presses the upper end of the offline product, and the rotating mechanism rotates the offline product at an angle in a vertical plane.

2. A drainage device for off-line products according to claim 1, characterized in that: The rotating mechanism comprises a supporting column fixed on the platform component, a rotating component arranged on the upper part of the supporting column, and a first driving component arranged on the side of the supporting column.

3. A drainage device for off-line products according to claim 2, characterized in that: The rotating assembly comprises a rotating shaft which crosses the supporting column, bearings which are sleeved on the rotating shaft and fixed on the side surfaces of both sides of the supporting column, and a gear which is fixedly connected to one end of the rotating shaft.

4. The drainage device for off-line products according to claim 3, characterized in that: The first driving assembly includes a first vertical plate fixedly connected to the supporting column through a fixed vertical plate and a fixed horizontal plate, a first slide rail installed on the first vertical plate, and a rack slidably connected to the first slide rail through a slider, the upper end of the rack is connected to the first cylinder through a adapter assembly, a buffer assembly is provided at the lower end of the rack and the first vertical plate, the first cylinder is fixed on a first horizontal plate provided on the upper end of the first vertical plate, and the rack is meshed with the gear.

5. The drainage device for off-line products according to claim 4, characterized in that: The adapter assembly includes a first adapter connected to the first cylinder push rod and a second adapter with one end connected to the lower end of the first adapter and the other end connected to the upper end of the rack.

6. The drainage device for off-line products according to claim 4, characterized in that: The buffer assembly includes a buffer plate disposed at the lower end of the rack, an upper buffer component disposed on the first vertical plate and capable of contacting the upper surface of the buffer plate, and a lower buffer component disposed on the first vertical plate and capable of contacting the lower surface of the buffer plate.

7. The drainage device for off-line products according to claim 6, characterized in that: The clamping mechanism includes an L-shaped frame, a second vertical plate fixed to the inner side of the upper part of the vertical part of the L-shaped frame, a second slide rail arranged on the second vertical plate, and a bucket-shaped pressing piece slidably connected to the second slide rail through a slider, a second cylinder is provided on one side of the vertical part of the L-shaped frame, the upper end of the push rod of the second cylinder is fixedly connected to one end of the first fixed frame through a first adapter, the other end of the first fixed frame is fixed to the side of the bucket-shaped pressing piece, a plurality of rotating shaft holes are provided in the lower part of the second vertical plate, and the other end of the rotating shaft is fixed in the rotating shaft hole through a fastener.

8. The drainage device for off-line products according to claim 7, characterized in that: The cylinder body of the second cylinder is fixedly connected to the side of the vertical part of the L-shaped frame through two second fixing frames.

9. A drainage device for off-line products according to claim 8, characterized in that: Two soft plates are arranged on the lower side of the bucket-shaped pressing piece, and the lower side of the soft plates faces the drainage clamping position.

10. A drainage device for off-line products according to claim 9, characterized in that: The drainage clamp is arranged on the pad on the horizontal part of the L-shaped frame.

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