Mesh belt type dynamic drying room
By designing a mesh belt dynamic drying room and adopting a batch dynamic drying process, the problems of uneven drying and high energy consumption of existing drying devices are solved, and the uniformity and efficiency of material drying are achieved.
Patent Information
- Application Number
- CN202421512698.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-28
AI Technical Summary
The existing drying device has shortcomings in terms of drying effect and energy consumption, and the drying is uneven and time-consuming. The dynamic drying device requires a recycle of the material return device to achieve the target moisture content.
A mesh belt-type dynamic drying room is designed, adopting intermittent dynamic drying process. By setting up a multi-layer mesh belt conveyor and a uniform air device in the drying room, the material can achieve the target moisture content in the mesh belt-type drying bed at one time and reduce energy consumption.
The uniformity and efficiency of material drying are achieved, drying time and energy consumption are reduced, and the need for recycle and rebate devices are not required, which improves the drying efficiency.
Smart Images

Figure CN222733265U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of drying equipment, in particular to a mesh belt type dynamic drying room. Background Art
[0002] Traditional crop drying methods, such as natural air drying, are incapable of dealing with the problem of easy mildew, difficulty in drying and storage of crops after harvest. This traditional method is not only time-consuming, but also causes losses due to the easy mildew of crops. In order to achieve better drying effect, drying devices are proposed in the prior art.
[0003] Among them, a static drying device is provided in the prior art. This type of hot air drying device is provided with an air inlet and an air outlet. The fan blows hot air into the drying chamber at the air inlet. The hot air passes through the interior of the drying chamber and dries the agricultural materials on the drying rack. The dried air flows out from the air outlet. However, in this type of structure, the flow field distribution in the drying chamber is difficult to be uniform, and the material is in one position without changing, resulting in uneven drying of the material at each point, and the required drying time is relatively long.
[0004] The prior art also provides a dynamic drying device, which drives a transmission belt through an electric motor to perform hot air drying on a dynamic drying rack. However, after one round of material drying, the material cannot completely reach the required target moisture content, and a circulating return device is required to return the material to complete the cyclic drying of the material. During operation, the material starts to be fed from the top layer of the conveyor belt. As the conveyor belt keeps running, when it reaches the last layer, the material is sent back to the first layer through the circulating return device until it is dried to a safe moisture content. Although this device solves the problem of uneven drying to a certain extent, it also brings the problem of high energy consumption. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a mesh belt type dynamic drying room, which reduces energy consumption while ensuring high working efficiency and ensures uniformity of material drying.
[0006] To achieve the above purpose, the utility model provides the following solutions:
[0007] The utility model provides a mesh-belt dynamic drying room, comprising a drying room, a feeding device, a mesh-belt drying bed, a discharging device and a controller, wherein the mesh-belt drying bed comprises a first frame, a first power driving mechanism and a plurality of mesh-belt conveying mechanisms, wherein the first frame is arranged in the drying room, and the plurality of mesh-belt conveying mechanisms are arranged on the first frame in sequence from top to bottom, and the first power driving mechanism is used to provide power to the plurality of mesh-belt conveying mechanisms, and the material conveying directions of two adjacent mesh-belt conveying mechanisms are opposite, and the feeding end of the lower mesh-belt conveying mechanism of the two adjacent mesh-belt conveying mechanisms is located on the outside of the discharging end of the upper mesh-belt conveying mechanism, and a first sensing component is arranged on one side of the discharging end of the mesh-belt conveying mechanism, a feeding port is arranged on the upper part of the drying room, and the feeding device is arranged outside the drying room. , the discharging end of the feeding device can extend into the drying room through the feeding port and be connected with the feeding end of the uppermost mesh-belt conveying mechanism; an air distribution chamber is provided at the lower part of one side of the drying room, and the air distribution chamber is located below the mesh-belt drying bed, and the discharging device is provided at the lower part of the other side of the drying room, the feeding end of the discharging device is connected with the discharging end of the lowermost mesh-belt conveying mechanism, a discharging port is provided at the lower part of the drying room, and the discharging end of the discharging device can extend to the outside through the discharging port, an air inlet is provided on the side of the air distribution chamber away from the discharging device, a vent is provided at the top of the air distribution chamber, a uniform wind device is provided in the air distribution chamber, and an air outlet is provided at the top of the drying room; the first power drive mechanism, the first sensing component, the feeding device and the discharging device are all connected to the controller.
[0008] Preferably, each mesh-belt conveying mechanism is provided with a material baffle on both sides of the front and rear, and the material baffle is provided on the first frame. The mesh-belt drying bed also includes a plurality of material guide plates. One material guide plate is provided between the discharge end of the upper mesh-belt conveying mechanism and the feed end of the lower mesh-belt conveying mechanism in two adjacent mesh-belt conveying mechanisms, and the material guide plate is provided on the first frame.
[0009] Preferably, the mesh-belt conveyor mechanism includes a conveyor mesh belt and a first active roller, an intermediate supporting roller and a first driven roller which are rotatably installed on the first frame in sequence, the first active roller being rotatably installed on the first frame through a first active wheel shaft, the intermediate supporting roller being rotatably installed on the first frame through an intermediate supporting wheel shaft, the first driven roller being rotatably installed on the first frame through a first driven wheel shaft, the conveyor mesh belt is wound around the first active roller, the intermediate supporting roller and the first driven roller; the first power drive mechanism includes a first motor, a plurality of odd-numbered layer transmission assemblies and a plurality of even-numbered layer transmission assemblies, the first motor is connected to the controller, the mesh-belt conveyor mechanisms of the odd-numbered layers from bottom to top in the plurality of mesh-belt conveyor mechanisms are connected to the first motor through the odd-numbered layer transmission assemblies, the odd-numbered layer transmission assemblies include a first odd-numbered sprocket, a second odd-numbered sprocket and an odd-numbered chain, the first odd-numbered sprocket is fixedly mounted On the power output shaft of the first motor, the second odd-numbered sprocket is fixedly sleeved on the first driving wheel shaft of the odd-numbered layer of the mesh belt conveyor mechanism, and the odd-numbered chain is wound around the first odd-numbered sprocket and the second odd-numbered sprocket; the mesh belt conveyor mechanisms of the even-numbered layers from bottom to top in the multiple mesh belt conveyor mechanisms are connected to the first motor through the even-numbered layer transmission assembly, and the even-numbered layer transmission assembly includes a first even-numbered sprocket, a second even-numbered sprocket, an even-numbered chain, a reversing shaft, a first reversing gear and a second reversing gear, and the reversing shaft is rotatably installed on the first frame, the first even-numbered sprocket is fixedly sleeved on the power output shaft of the first motor, the second even-numbered sprocket is fixedly sleeved on the reversing shaft, the even-numbered chain is wound around the first even-numbered sprocket and the second even-numbered sprocket, the first reversing gear is fixedly sleeved on the reversing shaft, and the second reversing gear is fixedly sleeved on the first driving wheel shaft of the mesh belt conveyor mechanism of the even-numbered layer.
[0010] Preferably, the feeding device includes a storage bin, a second frame, an inclined conveying mechanism, a horizontal conveying mechanism, a material mixing mechanism, a second sensing component, a second power drive mechanism and a third power drive mechanism, the second frame is arranged on a side outside the drying room, the storage bin is arranged on a side of the second frame away from the drying room, the upper and lower ends of the inclined conveying mechanism are respectively installed in the second frame and the storage bin, and the second power drive mechanism is used to provide power to the inclined conveying mechanism; one end of the horizontal conveying mechanism is installed on the second frame, and the other end passes through the feed port and is installed in the drying room, the discharge end of the inclined conveying mechanism is connected with the feed end of the horizontal conveying mechanism, the second sensing component is arranged on one side of the feed end of the horizontal conveying mechanism, the material mixing mechanism is installed on the second frame and located above the horizontal conveying mechanism, and the third power drive mechanism is used to provide power to the horizontal conveying mechanism and the material mixing mechanism; the second sensing component, the second power drive mechanism and the third power drive mechanism are all connected to the controller.
[0011] Preferably, the inclined conveying mechanism includes a second active roller, a second driven roller and an inclined conveyor belt, the second active roller is rotatably installed on the second frame through a second active wheel shaft, the second driven roller is rotatably installed in the storage bin through a second driven wheel shaft, the inclined conveyor belt is wound around the second active roller and the second driven roller, and a plurality of conveyor belt baffles are provided on the inclined conveyor belt, the second power driving mechanism includes a second motor, a second active sprocket, a second driven sprocket and a second chain, the second motor is arranged on the second frame and connected to the controller, the second active sprocket is fixedly sleeved on the power output shaft of the second motor, the second driven sprocket is fixedly sleeved on the second active wheel shaft, and the second chain is wound around the second active sprocket and the second driven sprocket; the horizontal conveying mechanism includes a third active roller, a third driven roller and a horizontal conveyor belt, the third active roller is rotatably installed in the drying room through the third active wheel shaft, The third driven roller is rotatably mounted on the second frame through the third driven wheel shaft, and the horizontal conveyor belt is wound around the third active roller and the third driven roller; the material leveling mechanism comprises a central axis, two supporting adjustment assemblies and a plurality of material leveling blades, the two supporting adjustment assemblies are symmetrically arranged on the front and rear sides of the second frame, the two ends of the central axis are respectively rotatably mounted on the two supporting adjustment assemblies, and the plurality of material leveling blades are sequentially arranged on the central axis along the circumferential direction; the third power driving mechanism comprises a third motor, a third active sprocket, a third driven sprocket, a fourth driven sprocket and a third chain, the third motor is arranged in the drying room and connected to the controller, the third active sprocket is fixedly sleeved on the power output shaft of the third motor, the third driven sprocket is fixedly sleeved on the third active wheel shaft, the fourth driven sprocket is fixedly sleeved on the central axis, and the third chain is wound around the third active sprocket, the third driven sprocket and the fourth driven sprocket.
[0012] Preferably, the support adjustment assembly includes a rectangular frame, a first slider, a first bearing, an upper bolt and a lower bolt, the rectangular frame is arranged on the second frame, a first vertical slide groove is arranged inside both sides of the rectangular frame, two ends of the first slider are respectively slidably installed in the two first vertical slide grooves, the upper bolt is threadedly installed on the upper part of the rectangular frame and can abut against the upper part of the first slider, the lower bolt is threadedly installed on the lower part of the rectangular frame and can abut against the lower part of the first slider, the outer ring of the first bearing is fixed in the first slider, and the two ends of the central axis are respectively fixed in the inner rings of the two first bearings.
[0013] Preferably, the discharging device includes a discharging extrusion mechanism and a discharging conveying mechanism, the discharging extrusion mechanism includes an active discharging roller, a driven discharging roller, a first sprocket, a second sprocket, a third sprocket, a fourth sprocket, a transmission chain and a spring, the first sprocket is rotatably mounted on the first frame through a first rotating shaft, a second vertical slide groove is provided on both front and rear sides of the lower part of the first frame, a second slider is slidably mounted in each of the second vertical slide grooves, a second bearing is provided in each of the second sliders, the fourth sprocket is rotatably mounted in the two second bearings through a fourth rotating shaft, and the upper end gap sleeve of the spring The gear train is connected to the transmission gear of the first motor and the transmission gear of the first motor is connected with the transmission gear of the first motor to form a transmission gear of the first motor and a transmission gear of the first motor to be connected with the transmission gear of the first motor. The transmission chain is wound around the first sprocket, the third sprocket and the fourth sprocket, and the transmission chain is wound around the first sprocket, the third sprocket and the fourth sprocket, and the transmission chain is wound around the first sprocket, the third sprocket and the fourth sprocket, and the transmission chain is wound around the first sprocket, the third sprocket and the fourth sprocket, and the transmission chain is wound around the first sprocket, the third sprocket and the fourth sprocket, and the transmission chain is wound around the second ... Located on the outside of the transmission chain and in contact with the transmission chain; the discharging conveying mechanism includes a fourth active roller, a fourth driven roller, a discharging conveyor belt and a fourth motor, the fourth active roller is rotatably installed in the drying room through a fourth active wheel shaft, the fourth driven roller is rotatably installed in the drying room through a fourth driven wheel shaft, the discharging conveyor belt is wound around the fourth active roller and the fourth driven roller, the discharging end of the discharging conveyor belt can pass through the discharging port and extend to the outside, the power output shaft of the fourth motor is connected to the fourth active wheel shaft, and the fourth motor is connected to the controller.
[0014] Preferably, the wind uniforming device includes a plurality of first baffles and a plurality of second baffles, and the plurality of first baffles are sequentially arranged on a side close to the air inlet in the vertical direction, and the first baffle includes a horizontal plate and a first curved plate, one end of the horizontal plate is fixed to the side wall of the air distribution chamber where the air inlet is arranged, and the first curved plate is arranged on the upper part of the other end of the horizontal plate, and the length of the horizontal plate of the plurality of first baffles decreases sequentially from bottom to top; the plurality of second baffles are sequentially arranged on a side away from the air inlet in the horizontal direction, and the lower end of the second baffle is arranged on the bottom surface of the air distribution chamber, and the width of the plurality of second baffles increases sequentially from the end close to the air inlet to the end away from the air inlet, and the second baffle is a second curved plate.
[0015] Preferably, the air outlet is provided with an induced draft fan, and the induced draft fan is connected to the controller.
[0016] Compared with the prior art, the utility model has achieved the following technical effects:
[0017] The mesh-belt dynamic drying room of the utility model comprises a drying room, a feeding device, a mesh-belt drying bed, a discharging device and a controller. The air distribution chamber is located below the mesh-belt drying bed. A uniform wind device is arranged in the air distribution chamber. The uniform wind device of the air distribution chamber improves the uniformity of the wind speed field and the temperature field in the drying room. By adopting an intermittent dynamic drying process, the material can reach the target moisture content in the mesh-belt drying bed at one time. Compared with the dynamic drying device, there is no need to match the circulating return device, which reduces the energy consumption. Compared with the static drying device, the material is dried evenly and the drying time is reduced, that is, the energy consumption is reduced while ensuring high working efficiency, and the uniformity of material drying is ensured. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 This is the front view of the mesh belt type dynamic drying room provided by the utility model;
[0020] Figure 2 A schematic diagram of the structure of a mesh belt type drying bed in a mesh belt type dynamic drying room provided by the utility model;
[0021] Figure 3 This is a rear view of the mesh belt type dynamic drying room provided by the utility model;
[0022] Figure 4 A schematic diagram of the structure of the material-splitting blades and the central axis in the mesh-belt type dynamic drying room provided by the utility model;
[0023] Figure 5 A three-dimensional structural diagram of the support and adjustment components in the mesh belt type dynamic drying room provided by the utility model;
[0024] Figure 6 A cross-sectional view of a support and adjustment assembly in a mesh belt type dynamic drying room provided by the utility model;
[0025] Figure 7 This is a schematic diagram of the structure of the discharging and extruding mechanism in the mesh belt type dynamic drying room provided by the utility model;
[0026] Figure 8 The dimension diagram of the discharging and extruding mechanism in the mesh belt type dynamic drying room provided by the utility model;
[0027] Fig. 9 A schematic diagram of the working of a mesh belt type drying bed in a mesh belt type dynamic drying room provided by the utility model;
[0028] Fig.10 A schematic diagram of the structure of a drying box device used in the air permeability test of the utility model;
[0029] Fig.11 This is a three-layer alfalfa drying curve diagram at a wind speed of 7.0m / s when the utility model is tested for air permeability without installing an induced draft fan;
[0030] Fig.12 The drying curve of three layers of alfalfa at a wind speed of 7.0m / s when an induced draft fan was installed for the air permeability test of the utility model.
[0031] Explanation of the reference numerals: 1, drying room; 2, air distribution room; 3, air inlet; 4, vent; 5, first baffle plate; 6, second baffle plate; 7, air outlet; 8, first frame; 9, conveyor belt; 10, material baffle plate; 11, material guide plate; 12, second frame; 13, storage bin; 14, inclined conveyor belt; 15, conveyor belt baffle plate; 16, horizontal conveyor belt; 17, material leveling blade; 18, center axis; 19, active discharge roller; 20, driven discharge roller; 21, discharge conveyor belt; 22, first motor; 23, second odd-numbered sprocket; 24, odd-numbered chain; 25, second even-numbered sprocket; 26, even-numbered chain 1. the first gear; 2. the second reversing gear; 2. the second motor; 2. the second driven sprocket; 3. the second chain; 3. the third motor; 3. the third driven sprocket; 3. the fourth driven sprocket; 3. the third chain; 3. the rectangular frame; 3. the first vertical slide groove; 3. the first slider; 3. the first bearing; 3. the upper bolt; 4. the lower bolt; 4. the first sprocket; 4. the second sprocket; 4. the third sprocket; 4. the fourth sprocket; 4. the first rotating shaft; 4. the second rotating shaft; 4. the third rotating shaft; 4. the fourth rotating shaft; 4. the spring; 5. the transmission chain; 5. the first induction component. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0033] The utility model aims to provide a mesh belt type dynamic drying room, which reduces energy consumption while ensuring high working efficiency and ensures uniformity of material drying.
[0034] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0035] like Figure 1-Figure 12As shown, this embodiment provides a mesh-belt dynamic drying room, including a drying room 1, a feeding device, a mesh-belt drying bed, a discharging device and a controller. The mesh-belt drying bed includes a first frame 8, a first power driving mechanism and a plurality of mesh-belt conveying mechanisms. The first frame 8 is arranged in the drying room 1, and the plurality of mesh-belt conveying mechanisms are arranged on the first frame 8 in sequence from top to bottom. The first power driving mechanism is used to provide power to the plurality of mesh-belt conveying mechanisms. The mesh-belt conveying mechanisms in this embodiment are arranged in four, and the material conveying directions of two adjacent mesh-belt conveying mechanisms are opposite. The feeding end of the lower mesh-belt conveying mechanism of the two adjacent mesh-belt conveying mechanisms is located on the outside of the discharging end of the upper mesh-belt conveying mechanism. A first sensing component 51 is arranged on one side of the discharging end of the mesh-belt conveying mechanism, and the first sensing component 51 is arranged on the first frame 8 or the drying room 1. A feeding port is arranged on the upper part of the drying room 1, and the feeding device is arranged outside the drying room 1. , the discharging end of the feeding device can extend into the drying room 1 through the feeding port and connect with the feeding end of the uppermost mesh belt conveying mechanism; an air distribution chamber 2 is provided at the lower part of one side of the drying room 1, and the air distribution chamber 2 is located below the mesh belt drying bed; a discharging device is provided at the lower part of the other side of the drying room 1, and the feeding end of the discharging device is connected with the discharging end of the lowermost mesh belt conveying mechanism; a discharging port is provided at the lower part of the drying room 1, and the discharging end of the discharging device can extend into the drying room 1 through the discharging port and connect with the feeding end of the mesh belt conveying mechanism at the lower part; Externally, an air inlet 3 is provided on the side of the air distribution chamber 2 away from the discharging device, and the air inlet 3 is used to introduce hot air. A vent 4 is provided on the top of the air distribution chamber 2, and the vent 4 is used to connect the air distribution chamber 2 and the space where the mesh belt drying bed is placed on the upper part of the drying room 1. A uniform wind device is provided in the air distribution chamber 2, and an air outlet 7 is provided on the top of the drying room 1, and the air outlet 7 is used to discharge hot air. The first power drive mechanism, the first sensing component 51, the feeding device and the discharging device are all connected to the controller.
[0036] like Figure 2 As shown, each mesh-belt conveyor mechanism is provided with a material baffle 10 on both sides of the front and rear, and the material baffle 10 is provided on the first frame 8. The material baffle 10 is provided to prevent the material from falling from the front and rear sides of the mesh-belt conveyor mechanism. The mesh-belt drying bed also includes a plurality of material guide plates 11. A material guide plate 11 is provided between the discharge end of the upper mesh-belt conveyor mechanism and the feed end of the lower mesh-belt conveyor mechanism in two adjacent mesh-belt conveyor mechanisms. The material guide plate 11 is provided on the first frame 8. The material guide plate 11 is provided to guide the material to prevent the material at the discharge end of the upper mesh-belt conveyor mechanism from falling to the outside of the feed end of the lower mesh-belt conveyor mechanism. At the same time, the material guide plates 11 of each layer are arranged in a staggered manner to prevent the hot air from leaking from the side.
[0037] The material guide plate 11 in this embodiment is a bending plate, the upper part of the bending plate extends to the upper part of the discharge end of the upper mesh belt conveyor mechanism among the two adjacent mesh belt conveyor mechanisms, and the lower part of the bending plate extends to the upper part of the feed end of the lower mesh belt conveyor mechanism among the two adjacent mesh belt conveyor mechanisms.
[0038] The mesh belt conveyor mechanism includes a conveyor mesh belt 9 and a first active roller, an intermediate support roller and a first driven roller which are rotatably installed on the first frame 8 in sequence. The first active roller is rotatably installed on the first frame 8 through a first active wheel shaft, the intermediate support roller is rotatably installed on the first frame 8 through an intermediate support wheel shaft, and the first driven roller is rotatably installed on the first frame 8 through a first driven wheel shaft. The conveyor mesh belt 9 is wound around the first active roller, the intermediate support roller and the first driven roller; the first power drive mechanism includes a first motor 22, a plurality of odd-numbered layer transmission assemblies and a plurality of even-numbered layer transmission assemblies, and the first motor 22 is connected to the controller.
[0039] The odd-numbered mesh belt conveyor mechanisms from bottom to top in the multiple mesh belt conveyor mechanisms are connected to the first motor 22 through an odd-numbered layer transmission assembly, and the odd-numbered layer transmission assembly includes a first odd-numbered sprocket, a second odd-numbered sprocket 23 and an odd-numbered chain 24. The first odd-numbered sprocket is fixedly sleeved on the power output shaft of the first motor 22, the second odd-numbered sprocket 23 is fixedly sleeved on the first driving wheel shaft of the odd-numbered mesh belt conveyor mechanism, and the odd-numbered chain 24 is wound around the first odd-numbered sprocket and the second odd-numbered sprocket 23.
[0040] The mesh belt conveying mechanisms of the even-numbered layers from bottom to top in the multiple mesh belt conveying mechanisms are connected to the first motor 22 through the even-numbered layer transmission assembly, and the even-numbered layer transmission assembly includes a first even-numbered sprocket, a second even-numbered sprocket 25, an even-numbered chain 26, a reversing shaft, a first reversing gear and a second reversing gear 27. The reversing shaft is rotatably mounted on the first frame 8, the first even-numbered sprocket is fixedly sleeved on the power output shaft of the first motor 22, the second even-numbered sprocket 25 is fixedly sleeved on the reversing shaft, the even-numbered chain 26 is wound around the first even-numbered sprocket and the second even-numbered sprocket 25, the first reversing gear is fixedly sleeved on the reversing shaft, and the second reversing gear 27 is fixedly sleeved on the first driving wheel shaft of the mesh belt conveying mechanism of the even-numbered layers.
[0041] In this embodiment, the odd-numbered layer transmission components cooperate with the odd-numbered layer mesh belt conveyor mechanisms, and the even-numbered layer transmission components cooperate with the even-numbered layer mesh belt conveyor mechanisms, so that the material conveying directions of two adjacent mesh belt conveyor mechanisms are opposite.
[0042] The feeding device includes a storage bin 13, a second frame 12, an inclined conveying mechanism, a horizontal conveying mechanism, a material leveling mechanism, a second sensing component, a second power drive mechanism and a third power drive mechanism. The second frame 12 is arranged on one side outside the drying room 1, and the storage bin 13 is arranged on the side of the second frame 12 away from the drying room 1. The upper and lower ends of the inclined conveying mechanism are respectively installed in the second frame 12 and the storage bin 13, and the second power drive mechanism is used to provide power to the inclined conveying mechanism; one end of the horizontal conveying mechanism is installed on the second frame 12, and the other end passes through the feed port and is installed in the drying room 1, the discharge end of the inclined conveying mechanism is connected with the feed end of the horizontal conveying mechanism, the second sensing component is arranged on one side of the feed end of the horizontal conveying mechanism, the second sensing component is arranged on the second frame 12, the material leveling mechanism is installed on the second frame 12 and is located above the horizontal conveying mechanism, and the third power drive mechanism is used to provide power to the horizontal conveying mechanism and the material leveling mechanism; the second sensing component, the second power drive mechanism and the third power drive mechanism are all connected to the controller.
[0043] The inclined conveying mechanism includes a second active roller, a second driven roller and an inclined conveyor belt 14. The second active roller is rotatably installed on the second frame 12 through the second active wheel shaft. The second driven roller is rotatably installed in the storage bin 13 through the second driven wheel shaft. The inclined conveyor belt 14 is wound around the second active roller and the second driven roller. A plurality of conveyor belt baffles 15 are arranged on the inclined conveyor belt 14. The conveyor belt baffles 15 are perpendicular to the inclined conveyor belt 14, and the length direction of the conveyor belt baffles 15 is perpendicular to the conveying direction of the inclined conveyor belt 14. During the rising process, the material is stuck by the conveyor belt baffles 15, and the material will not slip or even fall due to insufficient friction or the required material is too thick, and then smoothly reach the horizontal conveying mechanism.
[0044] The second power drive mechanism includes a second motor 28, a second driving sprocket, a second driven sprocket 29 and a second chain 30. The second motor 28 is arranged on the second frame 12 and connected to the controller. The second driving sprocket is fixedly sleeved on the power output shaft of the second motor 28, the second driven sprocket 29 is fixedly sleeved on the second driving wheel shaft, and the second chain 30 is wound around the second driving sprocket and the second driven sprocket 29. When the second motor 28 is working, it can drive the second driving wheel shaft to rotate, thereby moving the inclined conveyor belt 14.
[0045] The horizontal conveying mechanism includes a third active roller, a third driven roller and a horizontal conveying belt 16. The third active roller is rotatably installed in the drying room 1 through a third active wheel shaft. The third driven roller is rotatably installed on the second frame 12 through a third driven wheel shaft. The horizontal conveying belt 16 is wound around the third active roller and the third driven roller.
[0046] like Figure 4As shown, the material leveling mechanism includes a central shaft 18, two support adjustment components and a plurality of material leveling blades 17. The two support adjustment components are symmetrically arranged on the front and rear sides of the second frame 12. The two ends of the central shaft 18 are rotatably mounted on the two support adjustment components. The support adjustment components are used to make the height of the central shaft 18 adjustable to meet different feed thickness requirements. The plurality of material leveling blades 17 are sequentially arranged on the central shaft 18 along the circumferential direction. In this embodiment, the number of material leveling blades 17 is four and they are evenly distributed along the circumferential direction of the central shaft 18.
[0047] In this embodiment, the end of the material leveling blade 17 away from the central axis 18 is an arc tooth structure, which can flatten the material to a certain thickness and prevent the material from winding. When the second sensing component senses that the material on the horizontal conveyor belt 16 has accumulated to a certain thickness, it transmits a signal to the controller, and the controller controls the second motor 28 to stop working, stopping the operation of the inclined conveyor belt 14.
[0048] The third power drive mechanism includes a third motor 31, a third driving sprocket, a third driven sprocket 32, a fourth driven sprocket 33 and a third chain 34. The third motor 31 is arranged in the drying room 1 and connected to the controller. The third driving sprocket is fixedly sleeved on the power output shaft of the third motor 31, the third driven sprocket 32 is fixedly sleeved on the third driving wheel shaft, the fourth driven sprocket 33 is fixedly sleeved on the central shaft 18, and the third chain 34 is wound around the third driving sprocket, the third driven sprocket 32 and the fourth driven sprocket 33. When the third motor 31 is working, it can drive the third driving wheel shaft and the central shaft 18 to rotate, thereby moving the horizontal conveyor belt 16 and making the material leveling mechanism work.
[0049] like Figure 5 and Figure 6 As shown, the support and adjustment assembly includes a rectangular frame 35, a first slider 37, a first bearing 38, an upper bolt 39 and a lower bolt 40. The rectangular frame 35 is arranged on the second frame 12. A first vertical slide groove 36 is arranged inside both sides of the rectangular frame 35. The two ends of the first slider 37 are respectively slidably installed in the two first vertical slide grooves 36. The upper bolt 39 is threadedly installed on the upper part of the rectangular frame 35 and can abut against the upper part of the first slider 37. The lower bolt 40 is threadedly installed on the lower part of the rectangular frame 35 and can abut against the lower part of the first slider 37. The outer ring of the first bearing 38 is fixed in the first slider 37, and the two ends of the central axis 18 are respectively fixed in the inner rings of the two first bearings 38.
[0050] When the feed thickness needs to be increased, the height of the center axis 18 needs to be increased. The upper bolt 39 and the lower bolt 40 are screwed upward to move the first slider 37 on the rectangular frame 35 upward to increase the height of the center axis 18. When the feed thickness needs to be reduced, the height of the center axis 18 needs to be reduced. The lower bolt 40 and the upper bolt 39 are screwed downward to move the first slider 37 on the rectangular frame 35 downward to reduce the height of the center axis 18, thereby adjusting the height of the center axis 18.
[0051] like Figure 7 As shown, the discharging device includes a discharging extrusion mechanism and a discharging conveying mechanism. The discharging extrusion mechanism includes an active discharging roller 19, a driven discharging roller 20, a first sprocket 41, a second sprocket 42, a third sprocket 43, a fourth sprocket 44, a transmission chain 50 and a spring 49. The first sprocket 41 is rotatably mounted on the first frame 8 through a first rotating shaft 45. A second vertical slide groove is provided on both front and rear sides of the lower part of the first frame 8. A second slider is slidably installed in each second vertical slide groove. A second bearing is provided in each second slider. The fourth sprocket 44 is rotatably mounted in two second bearings through a fourth rotating shaft 48. The upper end of the spring 49 is gap-sleeved on the fourth rotating shaft 48, and the lower end is fixed on the first frame 8. The fourth sprocket 44 is located below the first sprocket 41.
[0052] The active discharging roller 19 is rotatably mounted on the first frame 8 via the second rotating shaft 46. The setting height of the active discharging roller 19 is lower than the setting height of the first sprocket 41 and higher than the setting height of the fourth sprocket 44. The second sprocket 42 is fixedly sleeved on one end of the second rotating shaft 46. The first power drive mechanism is used to provide power to the discharging extrusion mechanism. Specifically, the first power drive mechanism also includes a first active sprocket, a first driven sprocket and a first chain. The first active sprocket is fixedly sleeved on the power output shaft of the first motor 22, and the first driven sprocket is fixedly sleeved on the other end of the second rotating shaft 46. The first chain is wound around the first active sprocket and the first driven sprocket. When the first motor 22 is working, it can drive the second rotating shaft 46 to rotate, thereby rotating the active discharging roller 19.
[0053] A horizontal slide groove is provided on both the front and rear sides of the lower part of the first frame 8, a third slider is slidably installed in each horizontal slide groove, a third bearing is provided in each third slider, the driven discharge roller 20 is rotatably installed in the two third bearings through the third rotating shaft 47, the third sprocket 43 is fixedly sleeved on one end of the third rotating shaft 47, the driven discharge roller 20 is located on the side of the active discharge roller 19 away from the first sprocket 41, the transmission chain 50 is wound around the first sprocket 41, the third sprocket 43 and the fourth sprocket 44, and the second sprocket 42 is located on the outside of the transmission chain 50 and contacts with the transmission chain 50.
[0054] The discharging conveying mechanism includes a fourth active roller, a fourth driven roller, a discharging conveyor belt 21 and a fourth motor. The fourth active roller is rotatably installed in the drying room 1 through a fourth active wheel shaft. The fourth driven roller is rotatably installed in the drying room 1 through a fourth driven wheel shaft. The discharging conveyor belt 21 is wound around the fourth active roller and the fourth driven roller. The discharging end of the discharging conveyor belt 21 can extend to the outside through the discharging port. The power output shaft of the fourth motor is connected to the fourth active wheel shaft, and the fourth motor is connected to the controller.
[0055] In this embodiment, the discharge end of the lowermost mesh belt conveyor mechanism is located above the gap between the active discharge roller 19 and the driven discharge roller 20, and the discharge conveyor belt 21 is located below the gap between the active discharge roller 19 and the driven discharge roller 20.
[0056] When discharging, the first motor 22 drives the active discharging roller 19 to rotate, and the first sprocket 41, the third sprocket 43 and the fourth sprocket 44 are rotated through the second sprocket 42 and the transmission chain 50, and then the driven discharging roller 20 is rotated. When the material is discharged downward from the bottom conveyor mesh belt 9, the material passes through the gap between the active discharging roller 19 and the driven discharging roller 20, and the driven discharging roller 20 slides toward the side away from the active discharging roller 19, and the fourth rotating shaft 48 moves upward. After the discharging is completed, the driven discharging roller 20 is no longer squeezed by the material, and the fourth rotating shaft 48 is reset under the tension of the spring 49, and the driven discharging roller 20 also returns to its position to prevent hot air leakage.
[0057] like Figure 8 As shown, in order to determine whether the discharge extrusion mechanism operates smoothly, it is necessary to calculate the wrap angle of the active discharge roller 19. The calculation formula is as follows based on this implementation case:
[0058] β2=360°-ε1-ε2-δ2
[0059]
[0060] Wherein β1, β2, β3, β4 are the wrap angles of the first sprocket 41, the second sprocket 42, the third sprocket 43, and the fourth sprocket 44, respectively. a1 is the center distance between the first sprocket 41 and the second sprocket 42, a2 is the center distance between the second sprocket 42 and the third sprocket 43, a3 is the center distance between the third sprocket 43 and the fourth sprocket 44, and a4 is the center distance between the fourth sprocket 44 and the first sprocket 41. The first sprocket 41, the second sprocket 42, the third sprocket 43, and the fourth sprocket 44 have the same pitch circle diameter, which is represented by d. The first sprocket 41, the second sprocket 42, the third sprocket 43, and the fourth sprocket 44 select the same pitch circle radius of 100 mm.
[0061] Among them, a1=436mm, a2=300mm, a3=650mm, and then the wrap angle β2 of the second sprocket 42 is solved to be 124°, which meets the working requirements of the sprocket transmission and can operate smoothly.
[0062] The power required by the first motor 22 is calculated using this embodiment.
[0063] To calculate the power required for the operation of the mesh belt drying bed, it is first necessary to calculate the power P of a single-layer conveyor mesh belt 9. The power of a single-layer conveyor mesh belt 9 is:
[0064] P=FV
[0065] Where F is the total load force of the driving roller of the single-layer conveyor mesh belt 9, N; V is the moving speed of the conveyor mesh belt 9, m / s;
[0066] The total load force F is calculated as follows:
[0067] F=G2×(LD) / D
[0068] G2=9.8×(G+q0l)
[0069] Where G2 is the total gravity of the material and the conveyor mesh belt 9, N; L is the moving distance of alfalfa on the conveyor mesh belt 9, m; l is the total length of the mesh belt, m; D is the diameter of the active roller, mm; G is the mass of the material, kg; q0 is the self-weight per unit length of the conveyor mesh belt 9, kg / m.
[0070] Where G is 30kg, q0=4.5kg / m, L=3.2m, l=6.7m, D=100mm, V=0.05m / s, and the above specific values are substituted into the formula to obtain G2=589.5N, F=18275N. Therefore, the power of the single-layer conveyor belt 9 is calculated to be P=913.8W, and the total power P0 of the four-layer conveyor belt 9 is about 3655W. The motor is worn during use, and the power loss rate is k=0.32. The rated power of the required motor is P e , so the required rated power of the motor is calculated
[0071] The required power P1 of the discharge extrusion mechanism is:
[0072] P1=F1V1
[0073] F1=p0×A×K×μ
[0074]
[0075] Where F1 is the tangential force of the active discharge roller 19, N; V1 is the linear speed of the active discharge roller 19, m / s; p0 is the contact pressure between the material and the active discharge roller 19, Pa; A is the contact area between the material and the active discharge roller 19, m 2 ; K is the contact coefficient; μ is the friction coefficient; n is the rotation speed of the active discharge roller 19, r / min; r is the radius of the active discharge roller 19.
[0076] Take r = 0.25m, n = 200r / min, and calculate the speed
[0077] Take p0=0.714Mpa, A=0.007m, K=0.6, μ=0.2, and calculate P1=0.5kW.
[0078] Therefore, a 7.5kW electric motor can be selected to meet the working requirements of the first motor 22 .
[0079] In this embodiment, hot air enters from the air inlet 3 at the lower left side, and is evenly introduced into the mesh belt drying bed area through the air distribution chamber 2 uniform wind device, and finally is discharged through the air outlet 7 above the drying room 1. The feeding device is on the right side of the drying room 1. After the material enters the horizontal conveyor belt 16, the material leveling mechanism can flatten the material to a certain thickness, and then transport it to the inside of the drying room 1. After staying in the mesh belt drying bed for a period of time, the discharge conveyor belt 21 will send the material that reaches the target moisture content out from the discharge port at the lower right of the drying room 1.
[0080] In this specific embodiment, the first motor 22, the second motor 28, the third motor 31 and the fourth motor are all adjustable speed motors. The first sensing component 51 is a first photoelectric sensor, and the second sensing component is a second photoelectric sensor.
[0081] In this embodiment, a heat-insulating layer is provided on the inner wall of the drying room 1. The heat-insulating layer is preferably made of polyurethane foam material. In order to further reduce heat loss, the thickness of the heat-insulating layer is set to 80 mm to 100 mm.
[0082] The uniform wind device includes a plurality of first baffles 5 and a plurality of second baffles 6. The plurality of first baffles 5 are sequentially arranged on a side close to the air inlet 3 in the vertical direction. The first baffle 5 includes a horizontal plate and a first curved plate. One end of the horizontal plate is fixed on the side wall of the air distribution chamber 2 where the air inlet 3 is arranged. The upper part of the other end of the horizontal plate is provided with a first curved plate. The length of the horizontal plate of the plurality of first baffles 5 decreases from bottom to top, and the width of the plurality of first baffles 5 is the same. The plurality of second baffles 6 are sequentially arranged on a side away from the air inlet 3 in the horizontal direction. The lower end of the second baffle 6 is arranged on the bottom surface of the air distribution chamber 2. The width of the plurality of second baffles 6 increases from one end close to the air inlet 3 to one end away from the air inlet 3. The plurality of second baffles 6 have the same height, and the second baffle 6 is a second curved plate. The uniform wind device in this embodiment allows the hot air to flow evenly into the upper part of the drying room 1, so that the material is evenly heated, the drying effect is optimized, and the cost and energy consumption of the drying material are reduced, and the drying efficiency is improved.
[0083] In this embodiment, two first baffles 5 are provided, and four second baffles 6 are provided.
[0084] The drying energy method in this embodiment is solar energy-heat pump combined drying. The solar flat-plate collector collects solar radiation to heat the air. The hot air flows from the ventilation duct to the condenser in the drying room 1. A forward blower is installed at the air inlet 3 to increase the wind speed to heat the air, and then the hot air is input into the drying room 1 through the air inlet 3.
[0085] The air outlet 7 is provided with an induced draft fan, which is connected to a controller and can speed up the wind flow in the drying room 1, so that the hot air passes through the material on the mesh belt drying bed, and the hot air can better take away the moisture of the material. In this embodiment, two air outlets 7 are provided.
[0086] Specifically, in order to verify whether the hot air in the drying room 1 can pass through multiple layers of materials in the vertical blowing mode, alfalfa is taken as an example and a ventilation test is carried out in combination with the existing drying box device.
[0087] The layout of air permeability test points is as follows: Fig.10As shown, the wind speed sensors are arranged in four layers, each layer is arranged at the position directly opposite the air outlet, and two wind speed sensors are set on each layer. From bottom to top, the two test points of the first layer are X1 and X2, the two test points of the second layer are X3 and X4, the two test points of the third layer are X5 and X6, and the two test points of the fourth layer are X7 and X8. The temperature and humidity sensors are arranged on the three-layer mesh tray where the materials are placed. From near to far from the top air outlet, they are the upper layer, the middle layer, and the lower layer. The communicator records the wind speed measured by the wind speed sensor every 5 seconds, and the final wind speed data is the average wind speed within 10 minutes. Table 1 is the wind speed table of each test point under load when the outlet is installed with an induced draft fan, and Table 2 is the wind speed table of each test point under load exhaust when the outlet is installed with an induced draft fan.
[0088] Table 1. Wind speed table at each test point with load
[0089]
[0090] Table 2: Wind speed table at each test point under load ventilation
[0091]
[0092] like Fig.11 and Fig.12 As shown in the figure, under the normal vertical blowing load test, the hot air passes through multiple layers of alfalfa, and the hot air loss is relatively serious. After adding the induced draft fan, the wind speed between the layers of mesh plates is significantly improved. Comparing the changes in the moisture content of each layer of alfalfa during normal vertical blowing and the changes in the moisture content of each layer of alfalfa after adding the induced draft fan, it is found that the moisture content of each layer of alfalfa decreases greatly during normal vertical blowing, and the drying time is longer. After adding the induced draft fan, the drying of each layer of alfalfa is relatively uniform and the drying time is shortened. It is verified that in the drying room 1 after adding the induced draft fan, the hot air can pass through the alfalfa layer during vertical blowing, accelerating the drying time of alfalfa.
[0093] This embodiment also provides an intermittent dynamic drying process based on a mesh belt type dynamic drying room, comprising the following steps:
[0094] Step 1. The material is transported to the feed end of the top mesh belt conveyor mechanism through the feeding device. As the first power drive mechanism drives, when the first sensing component 51 on the side of the discharge end of the top mesh belt conveyor mechanism detects the material, it means that the material covers the top mesh belt conveyor mechanism. The first power drive mechanism and the feeding device both stop working and dry for a period of time t1.
[0095] Specifically, the material to be dried is put into the storage bin 13, and under the drive of the second motor 28, the inclined conveyor belt 14 drives the conveyor belt baffle 15 to operate, and the conveyor belt baffle 15 clamps the material and lifts it to the horizontal conveyor belt 16; after the material is transported to the horizontal conveyor belt 16, the third motor 31 drives the horizontal conveyor belt 16 and the central axis 18 to start rotating, and the material is leveled at the leveling mechanism, and the material that does not meet the thickness requirement is pushed backward. When the material at the back accumulates to a certain thickness, it is recognized by the second sensing component, and the operation of the inclined conveyor belt 14 is stopped, and the horizontal conveyor belt 16 continues to transport the material into the drying room 1.
[0096] Step 2, the first power drive mechanism and the feeding device are both reopened, and the material falls from the top mesh belt conveyor mechanism onto the mesh belt conveyor mechanism adjacent to the top mesh belt conveyor mechanism, and when the first sensing component 51 on the discharge end side of the mesh belt conveyor mechanism adjacent to the top mesh belt conveyor mechanism detects the material, it indicates that the material fills the mesh belt conveyor mechanism adjacent to the top mesh belt conveyor mechanism, and the first power drive mechanism and the feeding device both stop working. The time required to fill the mesh belt conveyor mechanism adjacent to the top mesh belt conveyor mechanism is t2, and t2 is 1min~5min. After drying for a period of time t1, the first power drive mechanism and the feeding device are both reopened; and so on, the material is filled in multiple mesh belt conveyor mechanisms in turn and dried for a period of time t1; the number of mesh belt conveyor mechanisms is m, and m*t1 is 120min~180min.
[0097] Step three, the mesh belt conveyor mechanism at the bottom moves for a period of time t2, so that the dried material falls into the discharge device from the discharge end of the mesh belt conveyor mechanism at the bottom and is transported to the outside through the discharge port. After each drying period t1, the mesh belt conveyor mechanism moves for a period of time t2.
[0098] This example takes alfalfa as the research object, and studies the time that a 10cm thick alfalfa layer stays on each conveyor belt under the test conditions of a temperature of 55℃ and a wind speed of 6m / s. First, a 10cm thick alfalfa layer is placed in a drying room 1 for drying, and the time for alfalfa to dry to a safe moisture content (17% and below) at different detection points is 120min~180min. According to this time divided by the number of mesh belt conveyor mechanisms n, a range is obtained, which provides a reference for the drying time of each layer of mesh belt conveyor mechanisms in subsequent experiments. Because the mesh belt drying bed adopts a four-layer mesh belt conveyor mechanism, and the rate of decrease of the moisture content of alfalfa under dynamic drying is faster than that of static drying, the residence time of alfalfa on each layer of mesh belt conveyor mechanisms is set to 20min, 30min, and 40min. The experiment determines the moisture content by the change in the mass of alfalfa. After the alfalfa stays on each layer of mesh belt conveyor mechanism for 20min, the material is discharged on the last layer, and the moisture content is 35%, which does not reach the safe moisture content. After alfalfa stays on each layer of the mesh belt conveyor for 30 minutes, it is discharged on the last layer with a moisture content of 21%. When alfalfa stays on each layer of the mesh belt conveyor for 40 minutes, it is discharged on the last layer with a moisture content of 15%. Therefore, it can be adjusted between 30 minutes and 40 minutes to meet the process requirements. The same operation is performed for other materials.
[0099] The comparison effect between the intermittent dynamic drying process used in this embodiment and the traditional static drying process and dynamic cycle drying process is as follows.
[0100] Test conditions: hot air temperature 55°C, air inlet speed 4.5m / s, material thickness 7cm.
[0101] Test results: The time for static drying to reach the target moisture content is 180 minutes, and the energy consumption is 13kwh. The time for the intermittent dynamic drying process to reach the target moisture content is 140 minutes, and the energy consumption is 12kwh. The dynamic cycle drying process uses three transmission speeds. The first transmission speed is 0.02m / s, the time is 140 minutes, and the energy consumption is 17kwh; the second transmission speed is 0.04m / s, the time is 120 minutes, and the energy consumption is 17.5kwh; the second transmission speed is 0.08m / s, the time is 110 minutes, and the energy consumption is 19kwh.
[0102] It can be seen that the energy consumption of the intermittent dynamic drying process is not much different from that of the static drying process, but the drying time is shortened by 2 / 9. Compared with the dynamic cycle drying process, the intermittent dynamic drying process has a similar drying time when the conveyor belt movement speed is low, saving 1 / 4 of the energy consumption; when the conveyor belt speed is high, the drying time of the intermittent dynamic drying process is slightly longer than that of the dynamic cycle drying process, but it has obvious advantages in terms of energy consumption.
[0103] In this embodiment, an intermittent dynamic drying process is adopted to achieve the target moisture content of the material in the mesh belt drying bed at one time. Compared with the dynamic drying device, there is no need to match the circulating return device, which reduces energy consumption. Compared with the static drying device, the material is dried evenly and the drying time is reduced, that is, while ensuring high work efficiency, energy consumption is reduced and the uniformity of material drying is ensured.
[0104] This specification uses specific examples to illustrate the principles and implementation methods of the utility model. The above examples are only used to help understand the method and core idea of the utility model. At the same time, for those skilled in the art, according to the idea of the utility model, there will be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as limiting the utility model.
Claims
1. A mesh belt type dynamic drying room, characterized in that: The invention comprises a drying room, a feeding device, a mesh-belt drying bed, a discharging device and a controller, wherein the mesh-belt drying bed comprises a first frame, a first power driving mechanism and a plurality of mesh-belt conveying mechanisms, wherein the first frame is arranged in the drying room, and the plurality of mesh-belt conveying mechanisms are arranged on the first frame in sequence from top to bottom, and the first power driving mechanism is used to provide power to the plurality of mesh-belt conveying mechanisms, and the material conveying directions of two adjacent mesh-belt conveying mechanisms are opposite, and the feeding end of the lower mesh-belt conveying mechanism of the two adjacent mesh-belt conveying mechanisms is located on the outside of the discharging end of the upper mesh-belt conveying mechanism, and a first sensing component is arranged on one side of the discharging end of the mesh-belt conveying mechanism, a feeding port is arranged on the upper part of the drying room, and the feeding device is arranged outside the drying room, and the outlet of the feeding device is arranged on the outer side of the outlet of the mesh-belt conveying mechanism. The material end can extend into the drying room through the feed port and connect with the feed end of the uppermost mesh-belt conveying mechanism; an air distribution chamber is provided at the lower part of one side of the drying room, and the air distribution chamber is located below the mesh-belt drying bed; the discharging device is provided at the lower part of the other side of the drying room, and the feed end of the discharging device is connected with the discharging end of the lowermost mesh-belt conveying mechanism; a discharging port is provided at the lower part of the drying room, and the discharging end of the discharging device can extend to the outside through the discharging port; an air inlet is provided on the side of the air distribution chamber away from the discharging device, a vent is provided at the top of the air distribution chamber, a uniform wind device is provided in the air distribution chamber, and an air outlet is provided at the top of the drying room; the first power drive mechanism, the first sensing component, the feeding device and the discharging device are all connected to the controller.
2. The mesh belt type dynamic drying room according to claim 1 is characterized in that: A material baffle is provided on both the front and rear sides of each mesh-belt conveying mechanism, and the material baffle is provided on the first frame. The mesh-belt drying bed also includes a plurality of material guide plates. A material guide plate is provided between the discharge end of the upper mesh-belt conveying mechanism and the feed end of the lower mesh-belt conveying mechanism of two adjacent mesh-belt conveying mechanisms, and the material guide plate is provided on the first frame.
3. The mesh belt type dynamic drying room according to claim 1 is characterized in that: The mesh belt conveyor mechanism comprises a conveyor mesh belt and a first active roller, an intermediate support roller and a first driven roller which are rotatably mounted on the first frame in sequence, wherein the first active roller is rotatably mounted on the first frame via a first active wheel shaft, the intermediate support roller is rotatably mounted on the first frame via an intermediate support wheel shaft, the first driven roller is rotatably mounted on the first frame via a first driven wheel shaft, and the conveyor mesh belt is wound around the first active roller, the intermediate support roller and the first driven roller; The first power drive mechanism comprises a first motor, a plurality of odd-numbered layer transmission components and a plurality of even-numbered layer transmission components, the first motor is connected to the controller, the mesh-belt conveying mechanisms of the odd-numbered layers from bottom to top in the plurality of mesh-belt conveying mechanisms are connected to the first motor through the odd-numbered layer transmission components, the odd-numbered layer transmission components comprise a first odd-numbered sprocket, a second odd-numbered sprocket and an odd-numbered chain, the first odd-numbered sprocket is fixedly sleeved on the power output shaft of the first motor, the second odd-numbered sprocket is fixedly sleeved on the first driving wheel shaft of the mesh-belt conveying mechanisms of the odd-numbered layers, the odd-numbered chain is wound around the first odd-numbered sprocket and the second odd-numbered sprocket; The mesh belt conveyor mechanism of the even-numbered layers from bottom to top is connected to the first motor through the even-numbered layer transmission assembly, and the even-numbered layer transmission assembly includes a first even-numbered sprocket, a second even-numbered sprocket, an even-numbered chain, a reversing shaft, a first reversing gear and a second reversing gear, the reversing shaft is rotatably mounted on the first frame, the first even-numbered sprocket is fixedly sleeved on the power output shaft of the first motor, the second even-numbered sprocket is fixedly sleeved on the reversing shaft, the even-numbered chain is wound around the first even-numbered sprocket and the second even-numbered sprocket, the first reversing gear is fixedly sleeved on the reversing shaft, and the second reversing gear is fixedly sleeved on the first driving wheel shaft of the mesh belt conveyor mechanism of the even-numbered layers.
4. The mesh belt type dynamic drying room according to claim 1, characterized in that: The feeding device includes a storage bin, a second frame, an inclined conveying mechanism, a horizontal conveying mechanism, a material leveling mechanism, a second sensing component, a second power drive mechanism and a third power drive mechanism, the second frame is arranged on a side outside the drying room, the storage bin is arranged on a side of the second frame away from the drying room, the upper and lower ends of the inclined conveying mechanism are respectively installed in the second frame and the storage bin, and the second power drive mechanism is used to provide power to the inclined conveying mechanism; one end of the horizontal conveying mechanism is installed on the second frame, and the other end passes through the feed port and is installed in the drying room, the discharge end of the inclined conveying mechanism is connected with the feed end of the horizontal conveying mechanism, the second sensing component is arranged on one side of the feed end of the horizontal conveying mechanism, the material leveling mechanism is installed on the second frame and located above the horizontal conveying mechanism, and the third power drive mechanism is used to provide power to the horizontal conveying mechanism and the material leveling mechanism; the second sensing component, the second power drive mechanism and the third power drive mechanism are all connected to the controller.
5. The mesh belt type dynamic drying room according to claim 4 is characterized in that: The inclined conveying mechanism includes a second active roller, a second driven roller and an inclined conveyor belt, the second active roller is rotatably installed on the second frame through a second active wheel shaft, the second driven roller is rotatably installed in the storage bin through a second driven wheel shaft, the inclined conveyor belt is wound around the second active roller and the second driven roller, and a plurality of conveyor belt baffles are arranged on the inclined conveyor belt, the second power driving mechanism includes a second motor, a second active sprocket, a second driven sprocket and a second chain, the second motor is arranged on the second frame and connected to the controller, the second active sprocket is fixedly sleeved on the power output shaft of the second motor, the second driven sprocket is fixedly sleeved on the second active wheel shaft, and the second chain is wound around the second active sprocket and the second driven sprocket; the horizontal conveying mechanism includes a third active roller, a third driven roller and a horizontal conveyor belt, the third active roller is rotatably installed in the drying room through the third active wheel shaft, the The transmission gear of the second transmission gear is connected with the transmission gear of the second transmission gear, and the transmission gear of the second transmission gear is connected with the transmission gear of the second transmission gear.
6. The mesh belt type dynamic drying room according to claim 5, characterized in that: The support and adjustment assembly includes a rectangular frame, a first slider, a first bearing, an upper bolt and a lower bolt. The rectangular frame is arranged on the second frame. A first vertical slide groove is arranged inside both sides of the rectangular frame. Two ends of the first slider are respectively slidably installed in the two first vertical slide grooves. The upper bolt is threadedly installed on the upper part of the rectangular frame and can abut against the upper part of the first slider. The lower bolt is threadedly installed on the lower part of the rectangular frame and can abut against the lower part of the first slider. The outer ring of the first bearing is fixed in the first slider. The two ends of the central axis are respectively fixed in the inner rings of the two first bearings.
7. The mesh belt type dynamic drying room according to claim 3 is characterized in that: The discharging device includes a discharging extrusion mechanism and a discharging conveying mechanism, the discharging extrusion mechanism includes an active discharging roller, a driven discharging roller, a first sprocket, a second sprocket, a third sprocket, a fourth sprocket, a transmission chain and a spring, the first sprocket is rotatably mounted on the first frame through a first rotating shaft, a second vertical slide groove is arranged on both the front and rear sides of the lower part of the first frame, a second slider is slidably mounted in each of the second vertical slide grooves, a second bearing is arranged in each of the second sliders, the fourth sprocket is rotatably mounted in the two second bearings through a fourth rotating shaft, and the upper end gap of the spring is sleeved on the The fourth rotating shaft has a lower end fixed on the first frame, and the fourth sprocket is located below the first sprocket; the active discharging roller is rotatably installed on the first frame through the second rotating shaft, the setting height of the active discharging roller is lower than the setting height of the first sprocket and higher than the setting height of the fourth sprocket, the second sprocket is fixedly sleeved on one end of the second rotating shaft, the first power driving mechanism also includes a first active sprocket, a first driven sprocket and a first chain, the first active sprocket is fixedly sleeved on the power output shaft of the first motor, and the first driven sprocket is fixedly sleeved on the other end of the second rotating shaft The transmission chain is wound around the first sprocket, the third sprocket and the fourth sprocket; the ... on the outside of the transmission chain and in contact with the transmission chain; the discharging conveying mechanism includes a fourth active roller, a fourth driven roller, a discharging conveyor belt and a fourth motor, the fourth active roller is rotatably installed in the drying room through a fourth active wheel shaft, the fourth driven roller is rotatably installed in the drying room through a fourth driven wheel shaft, the discharging conveyor belt is wound around the fourth active roller and the fourth driven roller, the discharging end of the discharging conveyor belt can pass through the discharging port and extend to the outside, the power output shaft of the fourth motor is connected to the fourth active wheel shaft, and the fourth motor is connected to the controller.
8. The mesh belt type dynamic drying room according to claim 1, characterized in that: The wind uniforming device includes a plurality of first baffles and a plurality of second baffles, wherein the plurality of first baffles are sequentially arranged on a side close to the air inlet in a vertical direction, the first baffle includes a horizontal plate and a first arc-shaped plate, one end of the horizontal plate is fixed to a side wall of the air distribution chamber where the air inlet is arranged, and the first arc-shaped plate is arranged on an upper part of the other end of the horizontal plate, and the length of the horizontal plate of the plurality of first baffles decreases sequentially from bottom to top; the plurality of second baffles are sequentially arranged on a side away from the air inlet in a horizontal direction, and the lower end of the second baffle is arranged on the bottom surface of the air distribution chamber, and the width of the plurality of second baffles increases sequentially from an end close to the air inlet to an end away from the air inlet, and the second baffle is a second arc-shaped plate.
9. The mesh belt type dynamic drying room according to claim 1, characterized in that: The air outlet is provided with an induced draft fan, and the induced draft fan is connected to the controller.
Citation Information
Cited By
Mesh belt type dynamic drying room and intermittent dynamic drying process
CN118640665A