A corn kernel dryer

By designing a feeding mechanism and a hopper in a corn kernel dryer, combining a hot air fan and a degreasing box, the uneven drying and dust problems of corn kernels are solved, and efficient, uniform drying and degreasing corn kernels are achieved.

CN222733282UActive Publication Date: 2025-04-08TIANJIN KANGDU IND & TRADE CO LTD
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Patent Information

Application Number
CN202421469997.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-08
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

The existing corn kernel dryers are not suitable for drying large amounts of corn kernels, and the high body temperature causes corn kernels to be easily burned, and a large amount of dust is generated during the drying process that cannot be effectively treated.

Method used

A corn kernel dryer is designed, which uses a combination of feeding mechanism and a turning hopper to achieve uniform drying and turning of corn kernels through feeding twisted dragons and spiral stirring leaves. It uses a hot air fan and a decorative box to remove impurities to prevent scorching and dust.

Benefits of technology

It realizes even drying of corn kernels, prevents scorching, and effectively removes dust and impurities, improving the drying quality of corn kernels and the efficiency of equipment use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a corn kernel dryer, which belongs to the technical field of corn processing equipment, and comprises a drying box, and a feeding mechanism fixedly installed on the top of the drying box, wherein the feeding mechanism comprises a conveying pipe fixedly connected to the inner side of the drying box and a feeding auger rotatably installed on the inner side of the conveying pipe, one end of the feeding auger is fixedly connected to a first motor installed on the outer wall of the conveying pipe through a coupling, the top of the conveying pipe is fixedly connected to a feeding hopper located at the top of the drying box, the bottom of the conveying pipe is fixedly connected to a material mixing pipe, and the inner side of the drying box is fixedly connected to a tipping hopper. Through the setting of the feeding mechanism, the feeding auger can spread the corn kernels in the feeding hopper and scatter them into the drying box through the material mixing pipe. At this time, through the setting of the hot air blower, the impurity removal box and the gathering hopper, the hot air blower can heat the corn kernels, and at the same time, can blow the dust and impurities therein into the impurity removal box, so as to achieve the purpose of impurity removal.
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Description

Technical Field

[0001] The utility model relates to a corn processing device, in particular to a corn grain dryer, belonging to the technical field of corn processing equipment. Background Art

[0002] Corn producers tend to start harvesting early, and its moisture content is high. In order to reduce accumulation losses, corn producers start harvesting early and extend the harvest period under good climatic conditions. Although the corn can be dried quickly and naturally in the field after the top is cut off, it still cannot reach the dryness that can be preserved for a long time. Drying operations usually use sun exposure, but this operation depends on the weather, which affects the drying speed. In addition, when encountering sudden rain, it is often too late to collect the corn, causing the corn to mold. Therefore, people gradually choose to use corn kernel dryers to dry corn.

[0003] However, the existing corn kernel dryer has the following problems: in order to dry quickly and evenly, the corn kernels need to be turned over. The existing dryer uses a vibrating screen for turning, which is not suitable for drying a large number of corn kernels. The dryer body temperature is high, and the corn kernels in contact with the dryer body are easily burnt, affecting the quality. There are also a lot of impurities and dust in the corn kernels. Direct turning and drying will produce a lot of dust that cannot be effectively handled.

[0004] The utility model proposes a new solution to the above problems. Utility Model Content

[0005] The main purpose of the utility model is to solve the problems that the existing corn kernel dryer is not suitable for drying a large number of corn kernels, the body temperature of the dryer is high, the corn kernels in contact with the dryer body are easily burnt, affecting the quality, and there are a large number of impurities and dust in the corn kernels. Directly turning the corn kernels over for drying will generate a large amount of dust that cannot be effectively handled. A corn kernel dryer is provided.

[0006] The purpose of the utility model can be achieved by adopting the following technical solutions:

[0007] A corn kernel dryer comprises a drying box and a feeding mechanism fixedly installed on the top of the drying box, the feeding mechanism comprising a conveying pipe fixedly connected to the inner side of the drying box and a feeding auger rotatably installed on the inner side of the conveying pipe, one end of the feeding auger is fixedly connected to a first motor installed on the outer wall of the conveying pipe through a coupling, the top of the conveying pipe is fixedly connected to a feeding hopper located at the top of the drying box, the bottom of the conveying pipe is fixedly connected to a material mixing pipe, the inner side of the drying box is fixedly connected to a tipping hopper, the top of the drying box is fixedly installed with a second motor, the output end of the second motor is fixedly connected to a rotating shaft through a coupling, the outer wall of the rotating shaft is fixedly connected to a spiral stirring blade located inside the tipping hopper, a hot air blower is fixedly installed on the front side of the drying box, a de-impurity box is provided on the back side of the drying box, a gathering hopper is fixedly connected between the de-impurity box and the drying box, and an electric heater is fixedly installed on the bottom inner wall of the drying box.

[0008] Preferably, a filter screen is fixedly installed on the inner side of the gathering bucket.

[0009] Preferably, a cleaning door is hinged on the side wall of the debris removal box, and a handle is installed on the cleaning door.

[0010] Preferably, an air pipe is fixedly connected to the top of the impurity removal box, and a dustproof net is installed on the inner side of the air pipe.

[0011] Preferably, a discharge pipe is fixedly connected to the bottom of the tipping hopper, and a slot is provided on the discharge pipe.

[0012] Preferably, an inserting plate is installed on the inner side of the slot, and a handle is installed on the inserting plate.

[0013] Preferably, a lifting pipe cooperating with the spiral stirring blade is provided in the middle of the tipping hopper, and a connecting rod interconnected with the lifting pipe is fixedly connected to the top of the tipping hopper.

[0014] Preferably, the air outlet end of the hot air blower faces the gathering bucket, and the material mixing pipe is a long strip material mixing pipe.

[0015] Preferably, the top end of the lifting pipe is located between the air outlet end of the hot air blower and the gathering bucket.

[0016] Preferably, the feeding hopper is located at one end of the top of the conveying pipe.

[0017] Beneficial technical effects of the utility model: According to the corn kernel dryer of the utility model, through the setting of the feeding mechanism, the feeding auger can spread the corn kernels in the feeding hopper and scatter them into the drying box through the material leveling pipe. At this time, through the setting of the hot air blower, the impurity removal box and the gathering hopper, the hot air blower can heat the corn kernels and blow the dust and impurities therein into the impurity removal box to achieve the purpose of impurity removal; through the setting of the tipping hopper, the second motor drives the rotating shaft to rotate, and the spiral stirring blades can continuously flip the corn kernels attached to the tipping hopper and lift them to the air outlet end of the hot air blower, thereby achieving the effect of uniform drying and preventing the corn kernels from being scorched. At the same time, the hot air blower can perform secondary impurity removal on the corn kernels. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of a preferred embodiment provided by the utility model;

[0019] Figure 2 A back view of the overall structure of a preferred embodiment provided by the utility model;

[0020] Figure 3 It is a cross-sectional view of the overall structure of a preferred embodiment provided by the utility model;

[0021] Figure 4 This is a diagram showing the overall structure of a preferred embodiment provided by the utility model;

[0022] Figure 5 A schematic diagram of the structure of a delivery pipe according to a preferred embodiment of the utility model;

[0023] Figure 6 The utility model is provided according to a preferred embodiment of the tipping hopper structure schematic diagram.

[0024] In the figure: 1. drying box; 2. conveying pipe; 3. feeding auger; 4. first motor; 5. feeding hopper; 6. material leveling pipe; 7. turning hopper; 8. second motor; 9. rotating shaft; 10. spiral stirring blade; 11. hot air blower; 12. impurity removal box; 13. gathering bucket; 14. electric heater; 15. filter screen; 16. cleaning door; 17. handle; 18. air pipe; 19. dustproof net; 20. discharge pipe; 21. slot; 22. plug board; 23. pull handle; 24. lifting pipe; 25. connecting rod. DETAILED DESCRIPTION

[0025] In order to make the technical solution of the present invention more clear and specific to those skilled in the art, the present invention is further described in detail below in conjunction with embodiments and drawings, but the implementation methods of the present invention are not limited thereto.

[0026] like Figure 1-Figure 6As shown, the corn kernel dryer provided in this embodiment includes a drying box 1, and a feeding mechanism fixedly installed on the top of the drying box 1, the feeding mechanism includes a conveying pipe 2 fixedly connected to the inner side of the drying box 1 and a feeding auger 3 rotatably installed on the inner side of the conveying pipe 2, one end of the feeding auger 3 is fixedly connected to a first motor 4 installed on the outer wall of the conveying pipe 2 through a coupling, a feeding hopper 5 located on the top of the drying box 1 is fixedly connected to the top of the conveying pipe 2, a material mixing pipe 6 is fixedly connected to the bottom of the conveying pipe 2, a tipping hopper 7 is fixedly connected to the inner side of the drying box 1, a second motor 8 is fixedly installed on the top of the drying box 1, an output end of the second motor 8 is fixedly connected to a rotating shaft 9 through a coupling, a spiral stirring blade 10 located on the inner side of the tipping hopper 7 is fixedly connected to the outer wall of the rotating shaft 9, a hot air blower 11 is fixedly installed on the front side of the drying box 1, a dust removal box 12 is provided on the back side of the drying box 1, a gathering bucket 13 is fixedly connected between the dust removal box 12 and the drying box 1, and an electric heater 14 is fixedly installed on the inner wall of the bottom of the drying box 1.

[0027] By setting the feeding mechanism, the feeding auger 3 can spread the corn kernels in the feeding hopper 5 and scatter them into the drying box 1 through the material leveling pipe 6. At this time, through the setting of the hot air blower 11, the impurity removal box 12 and the gathering bucket 13, the hot air blower 11 can heat the corn kernels and blow the dust and impurities therein into the impurity removal box 12 to achieve the purpose of impurity removal; by setting the tipping hopper 7, the second motor 8 drives the rotating shaft 9 to rotate, and the spiral stirring blades 10 can continuously flip the corn kernels attached to the tipping hopper 7 and lift them to the air outlet end of the hot air blower 11, so as to achieve the effect of uniform drying and prevent the corn kernels from being scorched. At the same time, the hot air blower 11 can perform secondary impurity removal on the corn kernels.

[0028] In this embodiment, if Figure 1 , Figure 3 and Figure 4 As shown, a filter 15 is fixedly installed on the inner side of the gathering bucket 13, a cleaning door 16 is hinged on the side wall of the debris removal box 12, a handle 17 is installed on the cleaning door 16, an air pipe 18 is fixedly connected to the top of the debris removal box 12, and a dustproof net 19 is installed on the inner side of the air pipe 18. The filter 15 is provided to prevent corn kernels from entering the debris removal box 12, the cleaning door 16 is provided to facilitate cleaning of the debris removal box 12, and the dustproof net 19 is provided to prevent dust and impurities from escaping from the debris removal box 12.

[0029] In this embodiment, if Figure 3 , Figure 4 and Figure 6 As shown, a discharge pipe 20 is fixedly connected to the bottom of the tipping hopper 7, a slot 21 is provided on the discharge pipe 20, a plug plate 22 is installed inside the slot 21, and a pull handle 23 is installed on the plug plate 22. The provision of the plug plate 22 facilitates the discharge of the dried corn kernels.

[0030] In this embodiment, if Figure 3 , Figure 4 and Figure 6 As shown, a lifting pipe 24 cooperating with the spiral stirring blade 10 is provided in the middle of the tipping hopper 7, and a connecting rod 25 connected to the lifting pipe 24 is fixedly connected to the top of the tipping hopper 7. Through the setting of the lifting pipe 24, in cooperation with the spiral stirring blade 10, the corn kernels can be lifted to a height higher than the corn pile, thereby playing the role of lifting the corn kernels and facilitating secondary impurity removal.

[0031] In this embodiment, if Figure 1 , Figure 2 and Figure 3 As shown, the air outlet of the hot air blower 11 faces the gathering bucket 13, the material mixing pipe 6 is a long strip material mixing pipe, the top end of the lifting pipe 24 is located between the air outlet of the hot air blower 11 and the gathering bucket 13, and the feeding hopper 5 is located at the top end of the conveying pipe 2. The material mixing pipe 6 is a long strip material mixing pipe, which can facilitate the hot air blower 11 to dry and remove impurities.

[0032] In this embodiment, if Figure 1-Figure 6 As shown, the working process of a corn kernel dryer provided in this embodiment is as follows:

[0033] Step 1: Start the electric heater 14, add corn kernels from the feeding hopper 5, the corn kernels fall from the material mixing pipe 6 under the action of the feeding auger 3, the hot air blower 11 blows the dust and impurities therein into the impurity removal box 12, and the corn kernels continue to fall into the tipping hopper 7;

[0034] Step 2: The second motor 8 drives the rotating shaft 9 to rotate, the spiral stirring blade 10 lifts the corn kernels from the lifting pipe 24, and the hot air blower 11 performs secondary impurity removal;

[0035] Step 3: Pull out the insert plate 22 and discharge the dried corn kernels from the discharge pipe 20.

[0036] The above is only a further embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the scope disclosed by the present invention according to the technical solution and concept of the present invention, which fall within the protection scope of the present invention.

Claims

1. A corn kernel dryer, characterized in that: The invention comprises a drying box (1) and a feeding mechanism fixedly mounted on the top of the drying box (1), wherein the feeding mechanism comprises a conveying pipe (2) fixedly connected to the inner side of the drying box (1) and a feeding auger (3) rotatably mounted on the inner side of the conveying pipe (2), one end of the feeding auger (3) being fixedly connected to a first motor (4) mounted on the outer wall of the conveying pipe (2) via a coupling, the top of the conveying pipe (2) being fixedly connected to a feeding hopper (5) located on the top of the drying box (1), the bottom of the conveying pipe (2) being fixedly connected to a material mixing pipe (6), and the inner side of the drying box (1) being fixedly connected to a first motor (4) mounted on the outer wall of the conveying pipe (2). A tipping hopper (7) is connected, a second motor (8) is fixedly installed on the top of the drying box (1), the output end of the second motor (8) is fixedly connected to a rotating shaft (9) through a coupling, the outer wall of the rotating shaft (9) is fixedly connected to a spiral stirring blade (10) located on the inner side of the tipping hopper (7), a hot air blower (11) is fixedly installed on the front of the drying box (1), a dust removal box (12) is provided on the back of the drying box (1), a gathering hopper (13) is fixedly connected between the dust removal box (12) and the drying box (1), and an electric heater (14) is fixedly installed on the inner wall of the bottom of the drying box (1).

2. A corn kernel dryer as claimed in claim 1, characterized in that: A filter screen (15) is fixedly installed on the inner side of the gathering bucket (13).

3. A corn kernel dryer as claimed in claim 1, characterized in that: A cleaning door (16) is hinged on the side wall of the impurity removal box (12), and a handle (17) is installed on the cleaning door (16).

4. A corn kernel dryer as claimed in claim 1, characterized in that: The top of the impurity removal box (12) is fixedly connected with an air pipe (18), and a dustproof net (19) is installed on the inner side of the air pipe (18).

5. A corn kernel dryer as claimed in claim 1, characterized in that: A discharge pipe (20) is fixedly connected to the bottom of the tipping hopper (7), and a slot (21) is provided on the discharge pipe (20).

6. A corn kernel dryer as claimed in claim 5, characterized in that: An inserting plate (22) is installed on the inner side of the slot (21), and a handle (23) is installed on the inserting plate (22).

7. A corn kernel dryer as claimed in claim 1, characterized in that: A lifting pipe (24) cooperating with the spiral stirring blade (10) is provided in the middle of the tipping hopper (7), and a connecting rod (25) connected to the lifting pipe (24) is fixedly connected to the top of the tipping hopper (7).

8. A corn kernel dryer as claimed in claim 1, characterized in that: The air outlet end of the hot air blower (11) faces the gathering bucket (13), and the material mixing pipe (6) is a long strip material mixing pipe.

9. A corn kernel dryer as claimed in claim 7, characterized in that: The top end of the lifting pipe (24) is located between the air outlet end of the hot air blower (11) and the gathering bucket (13).

10. A corn kernel dryer as claimed in claim 1, characterized in that: The feeding hopper (5) is located at one end of the top of the conveying pipe (2).