A plate heat exchanger
By introducing a sliding mechanism and a filter mechanism into the plate heat exchanger, the problems of inconvenient fixation of the plate and incomplete impurity treatment are solved, and more efficient heat exchange plate replacement and liquid filtration effects are achieved.
Patent Information
- Application Number
- CN202421514906.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-28
AI Technical Summary
When using existing plate heat exchangers, screws are mostly used to fix the plate, which is inconvenient to remove and install the plate from the surface of the device, and it is more inconvenient to use and more cumbersome to operate.
A plate heat exchanger is designed, using a sliding mechanism and a cylinder-driven side plate. The sliding connection between the slide rod and the side plate is achieved to facilitate installation and replacement of the heat exchange plate. At the same time, a filter mechanism is provided, including a filter mesh, a collector box and a pressure sensor, for filtering the liquid and collecting impurities.
Through the design of the sliding mechanism, the replacement efficiency of the heat exchange plate is significantly improved and the operation process is simplified; the filtering mechanism effectively prevents impurities from staying on the surface of the heat exchange plate, and realizes automatic cleaning of impurities.
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Figure CN222733413U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat exchangers, in particular to a plate type heat exchanger. Background Art
[0002] Gallium is a gray-blue or silver-white metal and a chemical element. It can be extracted from the seed liquor of Bayer aluminum production. When producing gallium from the seed liquor, a plate heat exchanger is needed to heat it. The plate heat exchanger is a high-efficiency heat exchanger composed of a series of metal sheets with a certain corrugated shape. Thin rectangular channels are formed between various plates, and heat is exchanged through the plates. The plate heat exchanger is an ideal equipment for liquid-liquid and liquid-steam heat exchange. It has the characteristics of high heat exchange efficiency, low heat loss, compact and light structure, small footprint, wide application, and long service life. The types of plate heat exchangers are mainly divided into two categories: frame type and brazed type. The plate forms mainly include herringbone corrugated plate, horizontal straight corrugated plate and tumor-shaped plate. However, when the existing heat exchangers are used, screws are mostly used to fix the plates, which is inconvenient to remove and install the plates from the surface of the device. It is inconvenient to use and the operation is cumbersome. Utility Model Content
[0003] The utility model aims to provide a plate heat exchanger to solve the problem in the above background technology that screws are often used to fix the plates, which makes it inconvenient to remove and install the plates from the surface of the device, and is inconvenient to use and complicated to operate.
[0004] To achieve the above object, the utility model provides the following technical solution: a plate heat exchanger, comprising a mounting plate 1 arranged as a vertical plane, and a sliding rod symmetrically fixedly connected to the surface of the mounting plate 1;
[0005] The other end of the slide rod is fixedly connected to a mounting plate 2, side plates are slidably installed on the surfaces of the two slide rods, and a heat exchange plate is slidably installed between the slide rods, a sliding mechanism is provided on the surface of the mounting plate 1, and the sliding mechanism includes: a pressure block 1 is symmetrically fixedly connected to the surface of the side plate, a positioning block 1 is slidably installed between the mounting plate 1 and the mounting plate 2, and a plurality of cavities are embedded in the surface of the positioning block 1, a spring 1 is connected to the inner wall of the cavity, and a pressure block 2 is connected to the other end of the spring 1, a positioning block 2 is fixedly connected between the mounting plate 1 and the mounting plate 2, and a screw rod is installed on the surface of the positioning block 2, and the other end of the screw rod passes through the positioning block 2 and is connected to the positioning block 1, a cylinder is installed on the surface of the mounting plate 1, and the other end of the cylinder is connected to the surface of the side plate.
[0006] Preferably, a filtering mechanism is provided on the surface of the mounting plate one, and the filtering mechanism includes: a plurality of connecting ports are provided on the surface of the mounting plate one, and a shock-absorbing bag is installed on the inner wall of the connecting port, and a filter screen is installed on the surface of the shock-absorbing bag, a feed port is embedded in the inner bottom surface of the connecting port, and a material collection box is fixedly connected to the surface of the connecting port, and a discharge valve is embedded in the surface of the material collection box, a spring two is connected to the inner wall of the material collection box, and a pressure plate is fixedly connected to the other end of the spring two, and a pressure sensor is installed on the inner bottom surface of the material collection box.
[0007] By adopting the above technical solution, the incoming liquid can be filtered to prevent impurities from remaining on the surface of the heat exchange plate.
[0008] Preferably, the side plate is slidably connected to the slide rod, and the slide rod is slidably connected to the heat exchange plate, and one side of the heat exchange plate is in contact with the surface of the side plate.
[0009] By adopting the above technical solution, the cylinder drives the side plate to move on the surface of the slide rod, and at the same time the side plate pressurized heat exchange plate is fixed on the surface of the slide rod.
[0010] Preferably, the surfaces of the pressing block 1 and the pressing block 2 are both arranged as arc structures, and the arc end positions of the pressing block 2 and the pressing block 1 are arranged correspondingly, and the pressing block 2 is slidably connected to the cavity.
[0011] By adopting the above technical solution, when the pressing block 1 moves, when the pressing block 1 moves to one side of the pressing block 2, the pressing block 1 pushes the pressing block 2 to move.
[0012] Preferably, the positioning block 1 is slidably connected to the mounting plate 1 and the mounting plate 2 respectively, a threaded surface is provided inside the positioning block 2, and the positioning block 2 is threadedly connected to the screw rod.
[0013] By adopting the above technical solution, the screw rod is rotated, and the screw rod drives the sliding rod to move on the surface of the mounting block 1 and the mounting block 2.
[0014] Preferably, holes are provided on the surface of the heat exchange plate, and the holes of the heat exchange plate are arranged corresponding to the position of the connection port, and the holes of the heat exchange plate and the connection port are through-connected, the connection port and the filter screen are slidingly connected, and the filter screen and the position of the discharge port are arranged correspondingly, and the discharge port and the position of the collecting box are arranged correspondingly.
[0015] By adopting the above technical solution, the gas enters the holes of the heat exchange plate through the connection port, causing the liquid to move inside the heat exchange plate, and the filter can filter the liquid at this time.
[0016] Preferably, the pressing plate is slidably connected to the collecting box, and the positions of the pressing plate and the pressure sensor are correspondingly arranged.
[0017] By adopting the above technical solution, impurities accumulate on the surface of the pressing plate, and the pressing plate moves downward. When the pressing plate squeezes the pressure sensor, the pressure sensor controls the discharge valve to open.
[0018] Compared with the prior art, the beneficial effects of the utility model are: the plate heat exchanger:
[0019] 1. A sliding mechanism is set up to facilitate the installation of the heat exchange plate and improve work efficiency. The cylinder pushes the side plate to move. Each time the side plate pushes the heat exchange plate to move, the heat exchange plates are stacked. At this time, the side plate drives the first pressing block to move, and the first pressing block pushes the second pressing block to move, so that the first pressing block and the second pressing block are engaged, which can fix the position of the side plate and improve the convenience of replacing the heat exchange plate;
[0020] 2. A filtering mechanism is set up to filter the denominator liquid to prevent impurities from staying on the surface of the heat exchange plate. The filter can filter the denominator liquid. The filtered impurities enter the collecting box and fall on the bottom of the pressing plate, which can be collected on the job. At the same time, when the impurities on the surface of the pressing plate increase, the pressing plate moves downward. When the pressing plate squeezes the pressure sensor, the pressure sensor can control the discharge valve to open and discharge the impurities. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0022] Figure 2 This is a schematic diagram of the three-dimensional structure of the installation of the pressing block of the utility model;
[0023] Figure 3 This is a schematic diagram of the three-dimensional structure of the shock-absorbing bag installation of the utility model;
[0024] Figure 4 This is a schematic diagram of the three-dimensional structure of the second installation of the pressing block of the utility model;
[0025] Figure 5 This is a schematic diagram of the three-dimensional structure of the spring installation of the utility model;
[0026] Figure 6 This is a schematic diagram of the three-dimensional structure of the second installation of the pressing block of the utility model.
[0027] In the figure: 10, mounting plate 1;
[0028] 20, sliding rod; 201, mounting plate 2; 202, side plate; 203, heat exchange plate;
[0029] 30, pressure block 1; 301, positioning block 1; 302, cavity; 303, spring 1; 304, pressure block 2; 305, positioning block 2; 306, screw rod; 307, cylinder;
[0030] 40. Connecting port; 401. Filter screen; 402. Feeding port; 403. Collecting box; 404. Discharging valve; 405. Pressing plate; 406. Spring 2; 407. Pressure sensor; 408. Shock absorber bag. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0032] See also Figure 1-6 The utility model provides a technical solution: a plate heat exchanger, including a mounting plate 10, a sliding rod 20, a mounting plate 201, a side plate 202, a heat exchange plate 203, a pressing block 30, a positioning block 301, a cavity 302, a spring 303, a pressing block 304, a positioning block 305, a screw rod 306, a cylinder 307, a connecting port 40, a filter screen 401, a feed port 402, a collecting box 403, a discharge valve 404, a pressing plate 405, a spring 406, a pressure sensor 407 and a shock absorbing bag 408;
[0033] The plate heat exchanger can easily replace the heat exchange plate 203, and the specific implementation method is as follows:
[0034] The mounting plate 10 is set as a vertical plane, and the surface of the mounting plate 10 is symmetrically fixedly connected with a slide bar 20; the other end of the slide bar 20 is fixedly connected with a mounting plate 201, and the surfaces of the two slide bars 20 are slidably installed with side plates 202, and a heat exchange plate 203 is slidably installed between the slide bars 20, and the surface of the mounting plate 10 is provided with a sliding mechanism, and the sliding mechanism includes: a pressure block 30 is symmetrically fixedly connected with the surface of the side plate 202, a positioning block 301 is slidably installed between the mounting plate 10 and the mounting plate 201, and a plurality of cavities 302 are embedded in the surface of the positioning block 301, the inner wall of the cavity 302 is connected with a spring 303, and the other end of the spring 303 is connected with a pressure block 2 304, a positioning block 2 305 is fixedly connected between the mounting plate 10 and the mounting plate 201, and the surface of the positioning block 2 305 A screw rod 306 is installed on the surface, and the other end of the screw rod 306 passes through the positioning block 205 and is connected to the positioning block 1 301. A cylinder 307 is installed on the surface of the mounting plate 10, and the other end of the cylinder 307 is connected to the surface of the side plate 202. The side plate 202 is slidably connected to the sliding rod 20, and the sliding rod 20 is slidably connected to the heat exchange plate 203. One side of the heat exchange plate 203 fits the surface of the side plate 202. The surfaces of the pressing block 1 30 and the pressing block 2 304 are both arranged as arc structures, and the arc end positions of the pressing block 2 304 and the pressing block 1 30 are arranged correspondingly. The pressing block 2 304 is slidably connected to the cavity 302. The positioning block 1 301 is slidably connected to the mounting plate 10 and the mounting plate 201 respectively. The interior of the positioning block 2 305 is provided with a threaded surface, and the positioning block 2 305 and the screw rod 306 are threadedly connected.
[0035] like Figure 1 , and rotate the screw rod 306 outward. At this time, the screw rod 306 moves outward along the thread inside the positioning block 2 305. At this time, the end of the screw rod 306 drives the positioning block 1 301 to move outward, so that the positioning block 1 301 moves outward between the mounting plate 10 and the mounting plate 201. At this time, the positioning block 1 301 drives the pressure block 2 304 to move outward, so that the pressure block 2 304 loses contact with the pressure block 1 30. At this time, the limit of the pressure block 2 304 on the pressure block 1 30 disappears, and the cylinder 307 is started. The cylinder 307 drives the side plate 202 to slide on the surface of the slide rod 20, so that the end of the side plate 202 loses contact with the heat exchange plate 203, and the extrusion of the heat exchange plate 203 disappears. At this time, the heat exchange plate 203 can be removed from between the two slide rods 20, and the new heat exchange plate 203 can be engaged between the two slide rods 20 to complete the replacement of the heat exchange plate 203;
[0036] When the heat exchange plate 203 is installed, the screw rod 306 is rotated in the opposite direction so that the screw rod 306 pushes the positioning block 1 301 to restore its position. At this time, the positioning block 1 301 drives the pressing block 1 30 to restore its position. The cylinder 307 is started. The cylinder 307 drives the side plate 202 to move so that the end of the side plate 202 pushes the heat exchange plate 203 to move on the surface of the slide rod 20, so that the heat exchange plates 203 fit each other. At this time, the side plate 202 drives the pressing block 1 30 to move. When the arc-shaped side of the pressing block 1 30 moves to the arc-shaped surface of the pressing block 2 304, the pressing block 1 30 can squeeze the pressing block 2 304, and the pressing block 1 30 pushes the pressing block 2 304 to move into the cavity 302. The spring 1 303 is pressed against the pressing block 304, and the pressing block 304 is pressed against the pressing block 1 30. When the pressing block 30 is moved out from the surface of the pressing block 304, the positions of the pressing block 30 and the pressing block 304 are staggered. At this time, the pressure exerted by the pressing block 204 on the pressing block 1 30 disappears, and the spring 1 303 pushes the pressing block 2 304 to rebound. At this time, the pressing block 2 304 moves to one side of the pressing block 1 30. At this time, the pressing block 2 304 is engaged with the pressing block 1 30, and the pressing block 2 304 limits the pressing block 1 30 to prevent the pressing block 1 30 from moving in the opposite direction. At this time, the pressing block 1 30 limits the side plate 202 to prevent the side plate 202 from moving in reverse, thereby completing the installation of the heat exchange plate 203.
[0037] The plate heat exchanger can filter the liquid, and the specific implementation method is as follows:
[0038] The surface of the mounting plate 10 is provided with a filtering mechanism, and the filtering mechanism includes: a plurality of connection ports 40 are provided on the surface of the mounting plate 10, and a shock absorbing bag 408 is installed on the inner wall of the connection port 40, and a filter screen 401 is installed on the surface of the shock absorbing bag 408, a feed port 402 is embedded in the inner bottom surface of the connection port 40, and a collection box 403 is fixedly connected to the surface of the connection port 40, and a discharge valve 404 is embedded in the surface of the collection box 403, a spring 2 406 is connected to the inner wall of the collection box 403, and the other end of the spring 2 406 is fixedly connected to the pressure plate 40 5. A pressure sensor 407 is installed on the inner bottom surface of the collecting box 403. Holes are arranged on the surface of the heat exchange plate 203, and the holes of the heat exchange plate 203 are arranged corresponding to the positions of the connecting port 40, and the holes of the heat exchange plate 203 are through-connected with the connecting port 40. The connecting port 40 and the filter screen 401 are slidably connected, and the positions of the filter screen 401 and the discharge port 402 are arranged correspondingly, and the discharge port 402 and the collecting box 403 are arranged correspondingly. The pressing plate 405 and the collecting box 403 are slidably connected, and the pressing plate 405 and the pressure sensor 407 are arranged correspondingly.
[0039] The pipeline for transporting the denominator liquid is connected to the connection port 40 with the filter screen 401. At this time, the denominator liquid enters the interior of the connection port 40. When the denominator liquid moves to the surface of the filter screen 401, the filter screen 401 filters the denominator liquid at the same time, so that impurities remain on the surface of the filter screen 401. The filtered material enters the interior of the heat exchange plate 203 through the connection port 40. At this time, the temperature of the heat exchange plate 203 is controlled to be adjusted from about 45°C to 40°C. The denominator liquid can be heated by the heat exchange plate 203. When the denominator liquid impacts the filter screen 401, the filter screen 401 vibrates inside the connection port 40, and the surface of the filter screen 401 falls, causing Impurities fall into the discharge port 402. At this time, the impurities fall into the internal collection box 403 through the discharge port 402. Although the liquid denominator enters the interior of the collection box 403, the collection box 403 will not generate gravity on the pressure plate 405. At this time, the impurities fall on the surface of the pressure plate 405 due to gravity. When the impurities on the surface of the pressure plate 405 increase, the pressure on the impurities increases, and the pressure plate 405 moves downward inside the pressure plate 405. When the bottom of the pressure plate 405 contacts the pressure sensor 407, the alarm is controlled by the pressure sensor 407, and at the same time, the discharge valve 404 can be controlled to open to discharge the impurities inside the collection box 403.
[0040] Working principle: When using the plate heat exchanger, a positioning block 301, a cavity 302, a spring 303, a pressure block 304, a positioning block 305 and a screw 306 are provided, so that the heat exchange plate 203 can be replaced conveniently. A spring 406, a pressure sensor 407 and a shock absorbing bag 408 are provided, so that the liquid can be filtered, thereby increasing the overall practicality.
[0041] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A plate heat exchanger, comprising a mounting plate (10) arranged as a vertical plane, and a sliding rod (20) is symmetrically fixedly connected to the surface of the mounting plate (10); Features: The other end of the slide bar (20) is fixedly connected to a second mounting plate (201), the surfaces of the two slide bars (20) are slidably mounted with side plates (202), and a heat exchange plate (203) is slidably mounted between the slide bars (20), and a sliding mechanism is provided on the surface of the first mounting plate (10), and the sliding mechanism comprises: a pressure block (30) is symmetrically fixedly connected to the surface of the side plate (202), a positioning block (301) is slidably mounted between the first mounting plate (10) and the second mounting plate (201), and a plurality of cavities (302) are embedded in the surface of the positioning block (301), The inner wall of the cavity (302) is connected to a spring 1 (303), and the other end of the spring 1 (303) is connected to a pressure block 2 (304); a positioning block 2 (305) is fixedly connected between the mounting plate 1 (10) and the mounting plate 2 (201); a screw rod (306) is installed on the surface of the positioning block 2 (305), and the other end of the screw rod (306) passes through the positioning block 2 (305) and is connected to the positioning block 1 (301); a cylinder (307) is installed on the surface of the mounting plate 1 (10), and the other end of the cylinder (307) is connected to the surface of the side plate (202).
2. A plate heat exchanger according to claim 1, characterized in that: The surface of the mounting plate 1 (10) is provided with a filtering mechanism, and the filtering mechanism comprises: a plurality of connection ports (40) are provided on the surface of the mounting plate 1 (10), and a shock absorbing bag (408) is installed on the inner wall of the connection port (40), and a filter screen (401) is installed on the surface of the shock absorbing bag (408), a feed port (402) is embedded in the inner bottom surface of the connection port (40), and a material collection box (403) is fixedly connected to the surface of the connection port (40), and a discharge valve (404) is embedded in the surface of the material collection box (403), the inner wall of the material collection box (403) is connected to a spring 2 (406), and the other end of the spring 2 (406) is fixedly connected to a pressure plate (405), and a pressure sensor (407) is installed on the inner bottom surface of the material collection box (403).
3. A plate heat exchanger according to claim 1, characterized in that: The side plate (202) is slidably connected to the slide rod (20), and the slide rod (20) is slidably connected to the heat exchange plate (203), and one side of the heat exchange plate (203) is in contact with the surface of the side plate (202).
4. A plate heat exchanger according to claim 1, characterized in that: The surfaces of the first pressing block (30) and the second pressing block (304) are both configured as arc structures, and the arc end positions of the second pressing block (304) and the first pressing block (30) are correspondingly configured, and the second pressing block (304) and the cavity (302) are slidably connected.
5. The plate heat exchanger according to claim 1, characterized in that: The positioning block 1 (301) is slidably connected to the mounting plate 1 (10) and the mounting plate 2 (201) respectively, a threaded surface is provided inside the positioning block 2 (305), and the positioning block 2 (305) is threadedly connected to the screw rod (306).
6. A plate heat exchanger according to claim 2, characterized in that: The surface of the heat exchange plate (203) is provided with holes, and the holes of the heat exchange plate (203) are arranged correspondingly to the positions of the connection port (40), and the holes of the heat exchange plate (203) are connected to the connection port (40), the connection port (40) and the filter screen (401) are slidably connected, and the positions of the filter screen (401) and the discharge port (402) are arranged correspondingly, and the discharge port (402) and the collection box (403) are arranged correspondingly.
7. A plate heat exchanger according to claim 2, characterized in that: The pressing plate (405) and the material collecting box (403) are slidably connected, and the positions of the pressing plate (405) and the pressure sensor (407) are correspondingly arranged.