A Hall torque sensor function detection device
By using synchronous motor one and synchronous motor two to drive the upper and lower parts of the sensor to rotate synchronously in the Hall torque sensor detection device, the synchronization problem of existing detection devices is solved, the detection accuracy and product qualification rate are improved, and consumer safety is ensured.
Patent Information
- Application Number
- CN202323574272.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-27
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2033-12-27
AI Technical Summary
The existing Hall torque sensor detection device has synchronization problems, resulting in inaccurate detection results, increasing the LFSR error of Hall torque sensor, affecting the product's pass rate and consumer safety.
Synchronous motor 1 and synchronous motor 2 are used in combination. The upper and lower parts of the sensor are driven simultaneously to rotate simultaneously by synchronous motor 1 and synchronous motor 2, so as to realize the simultaneous detection of the upper and lower sides of the sensor.
It improves the accuracy of the Hall sensor function detection device, reduces the LFSR error of Hall torque sensor, prevents products that do not meet national quality standards from flowing into the market, and ensures consumer safety.
Smart Images

Figure CN222733741U_ABST
Abstract
Description
Technical Field
[0001] The utility model mainly relates to the technical field of sensor detection, in particular to a Hall torque sensor function detection device. Background Art
[0002] The performance parameters of the electric power steering system are directly related to the safety, reliability and comfort of automobile driving. Comprehensive online testing of the performance parameters of each component and assembly of the system is an important part of the assembly and factory inspection of the electric power steering system. The torque sensor is one of the most important components of the electric power steering system. The torque sensor signal plays a decisive role in the output power of the motor, and its output characteristics directly affect the control performance parameters of the electric power steering.
[0003] The Hall-type torque sensor is a kind of torque sensor with a wiring harness circuit board. When processing and producing such circuit boards, due to incorrect component selection, wave soldering errors, and errors in the positive and negative installation of the Hall plate, the Hall-type torque sensor cannot accurately measure the torque signal, affecting the first-time pass rate of the product. If products that do not meet national quality standards enter the market, it will cause certain safety hazards to consumers.
[0004] The traditional detection device has a motor on top, which drives the lower parts to rotate through the fixture. Due to the gap in the fixture, there will be asynchrony, resulting in inaccurate detection results and increased LFSR (Low Frequency Spatial Ripple) error of the Hall torque sensor.
[0005] Therefore, we provide a Hall torque sensor function detection device to solve the defects in the prior art. Utility Model Content
[0006] The utility model mainly provides a Hall torque sensor function detection device, which is used to solve the technical problems raised in the above background technology.
[0007] The technical solution adopted by the utility model to solve the above technical problems is:
[0008] A Hall torque sensor function detection device comprises a detection frame, wherein a top plate is fixedly connected to the top of the detection frame, a top cylinder is fixedly connected to the top of the top plate, a bottom bracket is fixedly connected to the bottom of the detection frame, a synchronous motor 2 is fixedly connected to the bottom end of the bottom bracket, a synchronous motor 1 is arranged at the top of the detection frame, a coupling 1 is arranged at the bottom of the synchronous motor 1, a bearing 1 is arranged at the bottom of the coupling 1, a connecting rod is arranged at the bottom of the bearing 1, a pressure plate is fixedly connected to the bottom of the connecting rod, a magnet is arranged at the bottom of the pressure plate, a plug is fixedly provided inside the detection frame and located on one side of the pressure plate, a bearing 2 is arranged at the bottom of the detection frame, a motor shaft 2 is arranged at the top of the bearing 2, a cylinder is arranged at the top of the motor shaft 2, a detection platform is arranged at the top of the cylinder, a placement groove is fixedly provided on the top end surface of the detection platform, and a sensor is arranged inside the placement groove.
[0009] Furthermore, the top of the second output end of the synchronous motor is fixedly connected to the bottom of the second inner ring of the bearing through the second coupling, and the top of the second inner ring of the bearing is fixedly connected to the bottom of the second motor shaft.
[0010] Furthermore, the top of the second motor shaft is fixedly connected to the bottom of the cylinder, and the top of the cylinder output end is fixedly connected to the bottom of the detection platform.
[0011] Furthermore, the output end of the top cylinder passes through the top plate and is fixedly connected to a top of the synchronous motor, and the output end of the top cylinder is slidably connected to the penetration point of the top plate.
[0012] Furthermore, the bottom of the output end of the synchronous motor is fixedly connected to the top of the coupling through the motor shaft, the bottom of the coupling is fixedly connected to the top of the inner ring of the bearing, and the bottom of the inner ring of the bearing is fixedly connected to the connecting rod.
[0013] Furthermore, the magnet is fixedly connected to the bottom of the pressing plate through a magnet support block.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] The utility model uses a synchronous motor 1 and a synchronous motor 2 in cooperation with each other. By using the synchronous motor 1 and the synchronous motor 2 to simultaneously drive the components located on the upper and lower sides of the sensor to rotate synchronously, the upper and lower sides of the sensor can be detected at the same time, thereby improving the accuracy of the Hall sensor function detection device, reducing the LFSR error of the Hall torque sensor, preventing Hall torque sensors that do not meet national quality standards from entering the market, and avoiding certain safety hazards to consumers.
[0016] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] FIG1 is a schematic diagram of the overall structure of the utility model.
[0018] In the figure: 1. magnet; 2. sensor; 3. pressure plate; 4. plug; 5. synchronous motor 1; 6. motor shaft 1; 7. coupling 1; 8. bearing 1; 9. connecting rod; 10. magnet support block; 11. synchronous motor 2; 12. coupling 2; 13. bearing 2; 14. motor shaft 2; 15. cylinder; 16. detection frame; 17. top plate; 18. detection table; 19. placement slot; 20. bottom bracket; 21. top cylinder. DETAILED DESCRIPTION
[0019] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed by the present invention more thorough and comprehensive.
[0020] Embodiment, please refer to Figure 1, a Hall torque sensor function detection device, including a detection frame 16, the top of the detection frame 16 is fixedly connected to a top plate 17, the top of the top plate 17 is fixedly connected to a top cylinder 21, the bottom of the detection frame 16 is fixedly connected to a bottom bracket 20, the bottom end of the bottom bracket 20 is fixedly connected to a synchronous motor 11, the top of the detection frame 16 is provided with a synchronous motor 5, the bottom of the synchronous motor 5 is provided with a coupling 7, the bottom of the coupling 7 is provided with a bearing 8, the bottom of the bearing 8 is provided with a connecting rod 9, the bottom of the connecting rod 9 is fixedly connected to a pressure plate 3, the bottom of the pressure plate 3 is provided with a magnet 1, the inside of the detection frame 16 and the plug 4 is fixedly opened on one side of the pressure plate 3, the bottom end of the detection frame 16 is provided with a bearing 13, the top of the bearing 13 is provided with a motor shaft 14, the top of the motor shaft 14 is provided with a cylinder 15, the top of the cylinder 15 is provided with a detection table 18, the top end surface of the detection table 18 is fixedly provided with a placement groove 19, the placement groove 19 A sensor 2 is provided inside.
[0021] Among them, the top of the output end of the synchronous motor 11 is fixedly connected to the bottom of the inner ring of the bearing 13 through the coupling 12, the top of the inner ring of the bearing 13 is fixedly connected to the bottom of the motor shaft 14, the top of the motor shaft 14 is fixedly connected to the bottom of the cylinder 15, and the top of the output end of the cylinder 15 is fixedly connected to the bottom of the test bench 18. The sensor 2 to be tested is placed in the placement groove 109, and the top cylinder 21 is started to push the component located on the top of the sensor 2 to move downward, so that the pressure plate 3 pushes the magnet 1 to move downward and fit with the top of the sensor 2.
[0022] Among them, the output end of the top cylinder 21 passes through the top plate 17 and is fixedly connected to the top of the synchronous motor 5, and the output end of the top cylinder 21 is slidably connected to the penetration point of the top plate 17, the bottom of the output end of the synchronous motor 5 is fixedly connected to the top of the coupling 7 through the motor shaft 6, the bottom of the coupling 7 is fixedly connected to the top of the inner ring of the bearing 8, the bottom of the inner ring of the bearing 8 is fixedly connected to the connecting rod 9, the magnet 1 is fixedly connected to the bottom of the pressure plate 3 through the magnet support block 10, the cylinder 15 is started, and the cylinder 15 adjusts the position of the detection table 108 to ensure the detection quality of the sensor 2, and then by starting the synchronous motor 15 and the synchronous motor 2 11, the synchronous motor 15 and the synchronous motor 2 11 simultaneously drive the upper and lower parts of the sensor 2 to rotate, and the sensor 2 is detected, so as to improve the accuracy of the Hall sensor function detection device, reduce the Hall torque sensor LFSR error, prevent the Hall torque sensor that does not meet the national quality standards from entering the market, and avoid certain safety hazards to consumers.
[0023] The specific operation mode of the utility model is as follows:
[0024] First, the sensor 2 to be tested is placed in the placement slot 109, and the top cylinder 21 is started to push the component located on the top of the sensor 2 downward, so that the pressure plate 3 pushes the magnet 1 downward to fit with the top of the sensor 2, and then the cylinder 15 is started to adjust the position of the test table 108 to ensure the detection quality of the sensor 2, and then by starting the synchronous motor 1 5 and the synchronous motor 2 11, the synchronous motor 1 5 and the synchronous motor 2 11 simultaneously drive the upper and lower components of the sensor 2 to rotate, and the sensor 2 is tested, so as to improve the accuracy of the Hall sensor function detection device, reduce the Hall torque sensor LFSR error, prevent the Hall torque sensor that does not meet the national quality standards from entering the market, and avoid certain safety hazards to consumers.
[0025] The above description of the utility model in combination with the accompanying drawings is an exemplary description. Obviously, the specific implementation of the utility model is not limited to the above-mentioned method. As long as the non-substantial improvements are made by adopting the method concept and technical solution of the utility model, or the concept and technical solution of the utility model are directly applied to other occasions without improvement, they are all within the protection scope of the utility model.
Claims
1. A Hall torque sensor function detection device, comprising a detection frame (16), characterized in that: The top of the detection frame (16) is fixedly connected to a top plate (17), the top of the top plate (17) is fixedly connected to a top cylinder (21), the bottom of the detection frame (16) is fixedly connected to a bottom bracket (20), the bottom end of the bottom bracket (20) is fixedly connected to a synchronous motor 2 (11), the top of the detection frame (16) is provided with a synchronous motor 1 (5), the bottom of the synchronous motor 1 (5) is provided with a coupling 1 (7), the bottom of the coupling 1 (7) is provided with a bearing 1 (8), the bottom of the bearing 1 (8) is provided with a connecting rod (9), the bottom of the connecting rod (9) is fixedly connected to a pressure plate (3), the A magnet (1) is provided at the bottom of the pressing plate (3); a plug (4) is fixedly provided inside the detection frame (16) and located on one side of the pressing plate (3); a second bearing (13) is provided at the bottom of the detection frame (16); a second motor shaft (14) is provided at the top of the second bearing (13); a cylinder (15) is provided at the top of the second motor shaft (14); a detection platform (18) is provided at the top of the cylinder (15); a placement groove (19) is fixedly provided on the top end surface of the detection platform (18); and a sensor (2) is provided inside the placement groove (19).
2. A Hall torque sensor function detection device according to claim 1, characterized in that: The top of the output end of the second synchronous motor (11) is fixedly connected to the bottom of the inner ring of the second bearing (13) through the second coupling (12), and the top of the inner ring of the second bearing (13) is fixedly connected to the bottom of the second motor shaft (14).
3. A Hall torque sensor function detection device according to claim 1, characterized in that: The top of the second motor shaft (14) is fixedly connected to the bottom of the cylinder (15), and the top of the output end of the cylinder (15) is fixedly connected to the bottom of the detection platform (18).
4. The Hall torque sensor function detection device according to claim 1, characterized in that: The output end of the top cylinder (21) passes through the top plate (17) and is fixedly connected to the top of the synchronous motor (5), and the output end of the top cylinder (21) is slidably connected to the penetration point of the top plate (17).
5. The Hall torque sensor function detection device according to claim 1, characterized in that: The bottom of the output end of the synchronous motor 1 (5) is fixedly connected to the top of the coupling 1 (7) through the motor shaft 1 (6), the bottom of the coupling 1 (7) is fixedly connected to the top of the inner ring of the bearing 1 (8), and the bottom of the inner ring of the bearing 1 (8) is fixedly connected to the connecting rod (9).
6. The Hall torque sensor function detection device according to claim 1, characterized in that: The magnet (1) is fixedly connected to the bottom of the pressing plate (3) via a magnet support block (10).