A high-strength inspection hammer with quick-change capability

By designing a high-strength inspection hammer with rapid change function, combining the retightening structure, connection structure, adjustment structure and measurement structure, the problem of the existing inspection hammer's single function is solved, multi-functional operation of bolts is achieved, and the efficiency of track maintenance is improved.

CN222734111UActive Publication Date: 2025-04-08HANGZHOU PUBLIC WORKS SECTION OF CHINA RAILWAY SHANGHAI BUREAU GRP CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421126583.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-04-08
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing inspection hammer function is single, and cannot meet the needs of line equipment inspection and minor repairs of spare parts, resulting in low labor efficiency for workers.

Method used

A high-strength inspection hammer with rapid change function is designed, including hammer head, retightening structure, connection structure, adjustment structure and measurement structure. Through the combination and adjustment of these structures, rapid switching of bolts, measurement and detection functions is achieved.

Benefits of technology

The device quickly switches the functions of measuring gaps, tightening and retightening bolts, reducing the investment of inspection and repair personnel and the number of tools, and improving the working efficiency of track maintenance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222734111U_ABST
    Figure CN222734111U_ABST
Patent Text Reader

Abstract

The utility model discloses a high-strength inspection hammer with a quick-change function. The utility model includes: a hammer head, a re-tightening structure, a connecting structure, an adjusting structure and a measuring structure; the re-tightening structure is arranged on the outer wall of the hammer head, and the re-tightening structure includes a horizontal connector welded on the outer wall of the hammer head, a sleeve plugged on the horizontal connector and a vertical connector welded on the outer wall on the other side of the hammer head. The utility model can knock the bolt to see if it is loose through the sleeve, and the horizontal connector, the vertical connector, the sleeve, the hammer arm, the connecting strip and the adjusting arm can be adjusted between the straight handle wrench and the T-wrench to cope with the work of re-tightening the joint bolts and the upward bolts. The measuring hammer can be used to measure the gap between the rails. The device can quickly switch between the functions of measuring the gap, detecting the tightening of the bolts and re-tightening the bolts. The integration of multiple functions can reduce the input of detection and repair personnel and the number of tools, thereby improving the work efficiency of track maintenance.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of railway inspection, in particular to a high-strength inspection hammer with a rapid change function. Background Art

[0002] In modern railway construction, the inspection of line equipment should adhere to the principle of "combining dynamic and static inspections, and paying equal attention to structural and geometric dimension inspections". The inspection hammer is one of the important inspection tools in the structural inspection of engineering equipment. The inspection hammer is mainly used to inspect the torque of connecting rods and key bolts of line equipment. It only needs to knock to identify whether they are loose;

[0003] At present, the inspection hammer consists of two parts: a hammer head and a handle, which makes its function too single and is only suitable for checking the status of rails and connecting parts. The daily inspection work in the line workshop inspection area also needs to undertake some minor repair work of spare parts. In addition, the inspection area is less staffed and requires more tools and machinery, resulting in low labor efficiency of workers. Therefore, it is urgent to develop a multifunctional inspection hammer to reduce the number of tools and labor input. Utility Model Content

[0004] The utility model aims to provide a high-strength inspection hammer with a quick-change function to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a high-strength inspection hammer with a quick-change function, comprising: a hammer head, a re-tightening structure, a connecting structure, an adjustment structure and a measuring structure; the re-tightening structure is arranged on the outer wall of the hammer head, and the re-tightening structure comprises a horizontal connecting head welded on the outer wall of the hammer head, a sleeve plugged into the horizontal connecting head and a vertical connecting head welded on the outer wall on the other side of the hammer head; the connecting structure is plugged into the inside of the hammer head, and the connecting structure has a plug plugged into the inside of the hammer head, and a hammer arm is welded on one side of the plug; the adjustment structure is arranged at one end of the connecting structure, and the adjustment structure comprises a connecting strip pressed on the outer wall of one end of the hammer arm, a long hole opened on the outer wall of the connecting strip, a third fastener plugged in the long hole and an adjustment arm inserted on the outer wall of the third fastener; the measuring structure is arranged on the outer wall of one side of the hammer head, and the measuring structure has a measuring hammer arranged on the outer wall of one side of the hammer head.

[0006] By adopting the above technical solution, the bolt can be knocked through the sleeve to see if it is loose, and the horizontal connector, vertical connector, sleeve, hammer arm, connecting strip and adjustment arm can be adjusted between the straight handle wrench and the T-wrench to cope with the work of re-tightening the joint bolts and the upturned bolts. The measuring hammer can be used to measure the gap between the rails. The device can quickly switch between the functions of measuring the gap, detecting the tightening of the bolts and re-tightening the bolts. The integration of multiple functions can reduce the investment in detection and repair personnel and the number of tools, thereby improving the work efficiency of track maintenance.

[0007] Preferably, the re-tightening structure also includes a first through hole opened on the outer wall of the sleeve and a first pin sequentially plugged into the first hole and the horizontal connector, and the horizontal connector and the vertical connector are in a relatively vertical state on the hammer head.

[0008] By adopting the above technical solution, the sleeve is connected by inserting the first pin in two directions of the hammer head. By installing the sleeve on the horizontal connecting head, the bolts in the horizontal direction of the track can be re-tightened. By installing the sleeve on the vertical connecting head, the upward bolts fixing the track can be re-tightened, thereby realizing the role of multiple re-tightening functions of one device.

[0009] Preferably, the connection structure further includes a plug hole opened inside the hammer head and a first fastener connecting the hammer head to the plug.

[0010] By adopting the above technical solution, the hammer head and the hammer arm can be connected by using a first fastener of a long bolt and a nut, so that the two parts can be disassembled. When damage occurs during frequent use, the parts can be disassembled and replaced to ensure that the device can be repaired by replacing parts and prolonging its service life.

[0011] Preferably, the adjustment structure also includes a connecting hole opened at one end of the hammer arm, a second socket opened on the outer wall of the hammer arm and the adjustment arm, a second fastener connecting the connecting strip to the hammer arm, a third fastener connected to the long hole at one end of the adjusting arm of the connecting strip, and a second pin inserted into the second socket at a position between the second fastener and the third fastener.

[0012] By adopting the above technical solution, by adjusting the adjusting arm to be in the same straight line with the hammer arm, and plugging the second pin into the corresponding second socket and the long hole, the device can form a straight-handled wrench to re-tighten the joint bolts, pull out the second pin, pull the adjusting arm backward and rotate it ninety degrees on the third fastener, so as to form a T-wrench to re-tighten the skyward bolts. This function eliminates the need to carry straight-handled wrenches, T-wrenches and other tools for daily inspections, and can realize immediate discovery and immediate rectification, thereby improving the utilization rate of the skylight and operating efficiency.

[0013] Preferably, the measuring structure further comprises a threaded head welded on the outer wall of the hammer head and a numerical slot provided on the outer wall of the measuring hammer, and a threaded hole is provided at the bottom of the measuring hammer and is threadedly connected to the threaded head.

[0014] By adopting the above technical solution, the measuring hammer with threaded connection can be easily installed and disassembled. If the accuracy decreases due to wear of the outer wall after long-term use, the worn measuring hammer can be unscrewed and replaced to ensure that the size of the track gap can be accurately measured using the scale in the numerical slot.

[0015] Preferably, the main body of the measuring hammer is formed by a conical structure, and the outer wall of the numerical groove is laser engraved with diameter values ​​ranging from two millimeters to twenty millimeters, and red marking lines are drawn at the positions of six millimeters and eighteen millimeters.

[0016] By adopting the above technical solution, by using laser engraving technology to engrave integer values ​​of diameter from two millimeters to twenty millimeters at corresponding positions, the track gap value can be measured by inserting the pointed tip between the two rails at the joint, and marking the six millimeter and eighteen millimeter scale lines with red lines, which is convenient for intuitively reflecting whether the track gap meets the requirements.

[0017] Preferably, the horizontal connecting head is in a vertical state relative to the hammer arm, the vertical connecting head and the hammer arm are on the same axis, and the sleeve is equipped with three groups of models with different apertures, and the three groups of apertures are 22 mm, 24 mm and 32 mm respectively.

[0018] By adopting the above technical solution, through setting the positions of the horizontal connector, the vertical connector and the hammer arm, assembling the sleeves at different positions can form wrenches with different functions to meet the needs of different re-tightening operations. At the same time, sleeves with different apertures can be used for re-tightening operations on different types of bolts, avoiding the need to carry various wrenches of different sizes for inspection operations.

[0019] Preferably, the hammer arm, the adjustment arm and the connecting strip are all made of magnesium-aluminum alloy, and the outer walls of the hammer arm and the adjustment arm are sleeved with rubber skin.

[0020] By adopting the above technical solution, the original wooden material of the handle of the device is replaced with a magnesium alloy material by utilizing the characteristics of the magnesium-aluminum alloy material, such as low density, high strength, large elastic modulus, good heat dissipation, good shock absorption, greater impact load bearing capacity than aluminum alloy, and good resistance to corrosion by organic matter and alkali. In addition to ensuring the strength required for the re-tightening parts, the original lightness of the device is retained, and the friction when the re-tightening bolts of the device are held can be increased by applying a rubber skin.

[0021] Compared with the prior art, the beneficial effects of the utility model are:

[0022] (1) The bolts can be tapped to check if they are loose through the sleeve. The horizontal connector, vertical connector, sleeve, hammer arm, connecting strip and adjustment arm can be adjusted between the straight handle wrench and the T-wrench to cope with the work of re-tightening the joint bolts and the overhead bolts. The measuring hammer can be used to measure the gap between the rails. The device can quickly switch between the functions of measuring the gap, detecting the tightening of the bolts and re-tightening the bolts. The integration of multiple functions can reduce the number of inspection and repair personnel and the number of tools, thereby improving the efficiency of track maintenance;

[0023] (2) By using laser engraving technology to engrave integer values ​​of diameters from 2 mm to 20 mm in the corresponding numerical slots, the tip of the measuring hammer can be inserted between the two rails at the joint to measure the rail gap value. The 4 mm and 20 mm scale lines are marked with red lines to intuitively reflect whether the rail gap meets the requirements. This structure adds the rail gap measurement function, so that daily inspections no longer require carrying a rail gap measuring ruler. The device can be used directly to meet the needs of measuring rail gaps during anti-expansion and anti-break periods, reducing the number of tools and equipment to be carried. The form is easy to read and easy to operate, optimizes the working method, and improves labor efficiency;

[0024] (3) By taking advantage of the characteristics of magnesium-aluminum alloy, such as low density, high strength, large elastic modulus, good heat dissipation, good shock absorption, greater impact load bearing capacity than aluminum alloy, and good resistance to corrosion by organic matter and alkali, the original wooden material of the device handle is replaced with magnesium alloy. In addition to ensuring the strength required for the tightening parts, the original lightness of the device is retained, the bending strength of the device is enhanced, and the risk of breakage and deformation of the hammer arm, adjustment arm and connecting strip is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the overall structure of the device of the utility model;

[0026] Figure 2 It is a schematic diagram of the vertical structure of the adjusting arm and the vertical arm of the utility model;

[0027] Figure 3 It is an exploded diagram of the adjustment structure of the utility model;

[0028] Figure 4 This is a schematic diagram of the hammer structure of the utility model;

[0029] Figure 5 For the utility model Figure 4 Exploded view of the structure.

[0030] In the figure: 1. hammer head; 2. re-tightening structure; 201. horizontal connector; 202. first latch; 203. sleeve; 204. first socket; 205. vertical connector; 3. connecting structure; 301. socket; 302. first fastener; 303. hammer arm; 304. plug; 4. adjusting structure; 401. connecting hole; 402. second socket; 403. adjusting arm; 404. connecting strip; 405. long hole; 406. second fastener; 407. second latch; 408. third fastener; 5. measuring structure; 501. threaded head; 502. measuring hammer; 503. numerical slot. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] The following is combined with Figure 1-5 The utility model is described in further detail.

[0033] Embodiment 1

[0034] See also Figures 1 to 5 , an embodiment provided by the utility model: a high-strength inspection hammer with a quick-change function, comprising: a hammer head 1, a tightening structure 2, a connecting structure 3, an adjustment structure 4 and a measuring structure 5, the tightening structure 2 is arranged on the outer wall of the hammer head 1, the tightening structure 2 comprises a horizontal connector 201 welded on the outer wall of the hammer head 1, a sleeve 203 plugged into the horizontal connector 201 and a vertical connector 205 welded on the outer wall of the other side of the hammer head 1, the connecting structure 3 is plugged into the inside of the hammer head 1, the connecting structure 3 has a plug 304 plugged into the inside of the hammer head 1, and a hammer arm 303 is welded on one side of the plug 304, the adjustment structure 4 is arranged at one end of the connecting structure 3, the adjustment structure 4 comprises a connecting strip 404 pressed on the outer wall of one end of the hammer arm 303, a long hole 405 opened on the outer wall of the connecting strip 404, a vertical connector 205 plugged into the long hole 405, and a vertical connector 205 plugged into the long hole 405. The third fastener 408 in the hole 405 and the adjusting arm 403 inserted on the outer wall of the third fastener 408, the measuring structure 5 is arranged on the outer wall of one side of the hammer head 1, and the measuring structure 5 has a measuring hammer 502 arranged on the outer wall of one side of the hammer head 1. The bolt can be knocked to see if it is loose through the sleeve 203. The horizontal connecting head 201, the vertical connecting head 205, the sleeve 203, the hammer arm 303, the connecting strip 404 and the adjusting arm 403 can be adjusted between the straight handle wrench and the T-wrench to cope with the work of re-tightening the joint bolts and the upturned bolts. The measuring hammer 502 can be used to measure the gap between the rails. The device can quickly switch between the functions of measuring the gap, detecting the tightening of the bolts and re-tightening the bolts. The integration of multiple functions can reduce the input of detection and repair personnel and the number of tools, thereby improving the work efficiency of track maintenance.

[0035] Embodiment 2

[0036] See also Figures 1 to 5The re-tightening structure 2 also includes a first plug hole 204 that penetrates the outer wall of the sleeve 203 and a first plug pin 202 that is sequentially plugged into the first plug hole 204 and the horizontal connector 201. The horizontal connector 201 and the vertical connector 205 are in a relatively vertical state on the hammer head 1. The sleeve 203 is connected by plugging the first plug pin 202 in two directions of the hammer head 1. The sleeve 203 is installed on the horizontal connector 201 to perform a re-tightening operation on the bolts in the horizontal direction of the track. The sleeve 203 is installed on the vertical connector 205. 03 can re-tighten the bolts facing upwards that fix the rail, thereby realizing the function of multiple re-tightening functions of one device. The connection structure 3 also includes a plug hole 301 opened inside the hammer head 1 and a first fastener 302 that connects the hammer head 1 with the plug 304. The first fastener 302 using a long bolt and a nut can connect the hammer head 1 and the hammer arm 303, thereby realizing the function of disassembling the two parts. When damage occurs during frequent use, the parts can be disassembled and replaced to ensure that the device can be repaired by replacing parts and extending the service life;

[0037] See also Figures 1 to 5 The adjustment structure 4 also includes a connecting hole 401 opened at one end of the hammer arm 303, a second plug hole 402 opened on the outer wall of the hammer arm 303 and the adjustment arm 403, a second fastener 406 connecting the connecting strip 404 to the hammer arm 303, a third fastener 408 connected to the connecting strip 404 on the long hole 405 at one end of the adjustment arm 403, and a second latch 407 inserted in the second plug hole 402 at a middle position between the second fastener 406 and the third fastener 408. By adjusting the adjustment arm 403 to be in the same straight line with the hammer arm 303, and plugging the second latch 407 into the corresponding second plug hole 402 and the long hole 405, the device can form a straight handle wrench to tighten the joint bolt, pull out the second latch 407, and pull the adjustment arm 403 backward. The third fastener 408 can be rotated ninety degrees to form a T-shaped spanner to re-tighten the overhead bolt. This function eliminates the need to carry straight-handle spanners, T-shaped spanners and other tools for daily inspections, and can be immediately discovered and rectified, thereby improving the utilization rate and operation efficiency of the skylight. The measuring structure 5 also includes a threaded head 501 welded on the outer wall of the hammer head 1 and a numerical groove 503 provided on the outer wall of the measuring hammer 502. The bottom of the measuring hammer 502 is provided with a threaded hole that is threadedly connected to the threaded head 501. The threaded measuring hammer 502 can be conveniently installed and disassembled. If the outer wall is worn out for a long time, the accuracy is reduced. The worn measuring hammer 502 can be unscrewed and replaced to ensure that the scale in the numerical groove 503 can accurately measure the size of the track gap.

[0038] Embodiment 3

[0039] See also Figures 1 to 5The main body of the measuring hammer 502 is formed by a conical structure. The outer wall of the numerical groove 503 is laser engraved with diameter values ​​ranging from two millimeters to twenty millimeters. The laser engraving technology is used to engrave the diameter integer values ​​from two millimeters to twenty millimeters at the corresponding positions. The rail gap value can be measured by inserting the pointed tip between the two rails at the joint, and red marking lines are drawn at the positions of six millimeters and eighteen millimeters. The six millimeter and eighteen millimeter scale lines are marked with red lines to facilitate intuitive reflection of whether the rail gap meets the requirements. The horizontal connector 201 and the hammer arm 303 are in a relatively vertical state, and the vertical connector 205 and the hammer arm 303 are on the same axis. The positions of the horizontal connector 201, the vertical connector 205 and the hammer arm 303 are set. Assembling the sleeve 203 at different positions can form different functional wrench effects to meet the needs of different re-tightening operations. The sleeve 203 is equipped with three sets of models with different apertures, and the apertures of the three sets are 22 mm, 24 mm and 32 mm respectively. Sleeves 203 with different apertures can be used for re-tightening operations on different types of bolts, avoiding the situation where various wrenches of different sizes need to be carried during inspection operations. The hammer arm 303, the adjustment arm 403 and the connecting strip 404 are all made of magnesium-aluminum alloy. By utilizing the characteristics of magnesium-aluminum alloy such as low density, high strength, large elastic modulus, good heat dissipation, good shock absorption, greater impact load bearing capacity than aluminum alloy, and good resistance to organic and alkali corrosion, the original wooden material of the device handle is replaced with magnesium alloy material. In addition to ensuring the strength required for re-tightening parts, the original lightness of the device is retained, and the outer walls of the hammer arm 303 and the adjustment arm 403 are sleeved with rubber skins. The sleeved rubber skins can increase the friction when the device is held to re-tighten the bolts.

[0040] Working principle: When in use, hold the adjusting arm 403 and push the tip of the measuring hammer 502 into the gap between the two rails, and you can directly observe the corresponding value in the numerical slot 503. When checking whether the bolt is loose, use the sleeve 203 to knock on the bolt to observe the looseness. When loosening and tightening the joint bolts connecting the rails, keep the original straight state of the adjustment structure 4, and use the sleeve 203 on the horizontal connector 201 to tighten the joint bolts. When loosening and tightening the upward bolts used to fix the rails and sleepers, insert the sleeve 203 of the corresponding aperture into the vertical connector 205, use the first pin 202 to insert it into the first plug hole 204 of the sleeve 203 and the vertical connector 205 for assembly, and then pull out the second pin 407, pull the adjusting arms 403 against each other, separate the part of the adjusting arm 403 inserted in the connecting hole 401, and rotate the adjusting arm 403 ninety degrees around the third fastener 408 to tighten the upward bolts in the vertical direction.

[0041] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention.

Claims

1. A high-strength inspection hammer with a quick-change function, characterized in that: include: Hammer head (1); A tightening structure (2), the tightening structure (2) being arranged on the outer wall of the hammer head (1), the tightening structure (2) comprising a horizontal connector (201) welded to the outer wall of the hammer head (1), a sleeve (203) plugged into the horizontal connector (201), and a vertical connector (205) welded to the outer wall on the other side of the hammer head (1); A connecting structure (3), the connecting structure (3) is plugged into the inside of the hammer head (1), the connecting structure (3) has a plug (304) plugged into the inside of the hammer head (1), and a hammer arm (303) is welded to one side of the plug (304); An adjustment structure (4), the adjustment structure (4) being arranged at one end of the connection structure (3), the adjustment structure (4) comprising a connection strip (404) pressed against the outer wall of one end of the hammer arm (303), a long hole (405) formed on the outer wall of the connection strip (404), a third fastener (408) inserted into the long hole (405), and an adjustment arm (403) inserted on the outer wall of the third fastener (408); A measuring structure (5), wherein the measuring structure (5) is arranged on an outer wall of one side of the hammer head (1), and the measuring structure (5) comprises a measuring hammer (502) arranged on the outer wall of one side of the hammer head (1).

2. A high-strength inspection hammer with a quick-change function according to claim 1, characterized in that: The tightening structure (2) further comprises a first insertion hole (204) formed on the outer wall of the sleeve (203) and inserted into the first insertion hole (204) and the horizontal connector (201) in sequence, wherein the horizontal connector (201) and the vertical connector (205) are in a relatively vertical state on the hammer head (1).

3. The high-strength inspection hammer with a quick-change function according to claim 1, characterized in that: The connection structure (3) also includes a plug hole (301) opened inside the hammer head (1) and a first fastener (302) connecting the hammer head (1) to the plug (304).

4. The high-strength inspection hammer with rapid change function according to claim 1, characterized in that: The adjustment structure (4) further comprises a connecting hole (401) provided at one end of the hammer arm (303), a second insertion hole (402) provided on the outer wall of the hammer arm (303) and the adjustment arm (403) and passing through, a second fastener (406) connecting the connecting strip (404) and the hammer arm (303), a third fastener (408) connected to the connecting strip (404) on the long hole (405) at one end of the adjustment arm (403), and a second latch (407) inserted into the second insertion hole (402) at a middle position between the second fastener (406) and the third fastener (408).

5. The high-strength inspection hammer with rapid change function according to claim 1, characterized in that: The measuring structure (5) further comprises a threaded head (501) welded to the outer wall of the hammer head (1) and a numerical slot (503) provided on the outer wall of the measuring hammer (502); a threaded hole is provided at the bottom of the measuring hammer (502) and is threadedly connected to the threaded head (501).

6. A high-strength inspection hammer with a quick-change function according to claim 5, characterized in that: The body of the measuring hammer (502) is formed of a conical structure, and the outer wall of the numerical groove (503) is laser engraved with diameter values ​​ranging from two millimeters to twenty millimeters, and red marking lines are drawn at the positions of six millimeters and eighteen millimeters.

7. The high-strength inspection hammer with rapid change function according to claim 1, characterized in that: The horizontal connector (201) and the hammer arm (303) are in a relatively vertical state, the vertical connector (205) and the hammer arm (303) are on the same axis, and the sleeve (203) is equipped with three groups of models with different apertures, and the three groups of apertures are 22 mm, 24 mm and 32 mm respectively.

8. The high-strength inspection hammer with rapid change function according to claim 1, characterized in that: The hammer arm (303), the adjustment arm (403) and the connecting strip (404) are all made of magnesium-aluminum alloy, and the outer walls of the hammer arm (303) and the adjustment arm (403) are sleeved with rubber skin.