A nickel-hydrogen battery pack convenient for disassembly, assembly and maintenance
By designing a rotatable bracket assembly, the problem of low maintenance and replacement efficiency of NiMH battery packs is solved, and accurate replacement and efficient maintenance of NiMH battery packs are achieved.
Patent Information
- Application Number
- CN202420606095.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-03-27
AI Technical Summary
Existing NiMH battery packs are inefficient and costly for repair and replacement, requiring removal of all bolts and brackets to replace a single or multiple batteries.
A bracket assembly is designed, including a first baffle unit, a second baffle unit, a top limit lever and a bottom limit lever. The top limit lever can be rotated and opened by the rotating seat, which releases the limit on the top of the nickel-hydrogen battery and realizes accurate replacement of a single battery.
It improves the replacement efficiency of the nickel-hydrogen battery pack, saves labor costs, and does not need to be removed from all batteries, simplifies the maintenance process.
Smart Images

Figure CN222735160U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of nickel-hydrogen battery packs, in particular to a nickel-hydrogen battery pack which is convenient for disassembly, assembly and maintenance. Background Art
[0002] Nickel-metal hydride battery is a storage battery with good performance. The capacity of nickel-metal hydride rechargeable battery of exactly the same size is about 1.5 to 2 times higher than that of nickel-cadmium battery, and there is no cadmium environmental pollution. It is widely used in various fields such as mobile communications, laptop computers, gasoline and electric hybrid vehicles.
[0003] The automotive NiMH battery pack consists of a battery module, a sensor, a battery manager, an HV junction box assembly with a contactor, a power battery cooling fan (brushless), a maintenance switch, etc. The battery module is composed of multiple NiMH batteries. In order to ensure the daily stability of the NiMH batteries, brackets are installed on the outside of the multiple NiMH batteries. Then, the multiple NiMH battery connecting brackets are placed inside a protective shell, and a threaded hole is opened at the bottom of the NiMH battery. After the NiMH battery is placed inside the protective shell, a bolt will penetrate the protective shell and be threadedly fixed to the threaded hole at the bottom of the NiMH battery. In this way, the NiMH battery Hydrogen batteries do not shake during daily use, but this also means that when repairing and replacing nickel-hydrogen batteries, it is necessary to first remove the bolts at the bottom of all nickel-hydrogen batteries, then take out multiple nickel-hydrogen battery connecting brackets from the protective shell, and then disassemble the brackets to disperse and take out all the nickel-hydrogen batteries, and finally replace the damaged nickel-hydrogen batteries, and then reverse the above steps to complete the replacement operation of the nickel-hydrogen batteries. Even if only one battery pack is damaged, it is necessary to follow the above steps, which results in low maintenance efficiency and high cost. Based on this, a nickel-hydrogen battery pack that is easy to disassemble and repair is provided. Utility Model Content
[0004] The purpose of the utility model is to provide a nickel-hydrogen battery pack that is convenient for disassembly, assembly and maintenance in order to solve the above-mentioned problems.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a nickel-hydrogen battery pack that is convenient for disassembly, assembly and maintenance, comprising a nickel-hydrogen storage battery consisting of a battery body, a heat dissipation hole, an electrode column and a fixing screw hole, wherein the heat dissipation hole is symmetrically arranged at the top of the battery body, the electrode column is symmetrically arranged at both sides of the battery body, the fixing screw hole is symmetrically arranged at the bottom of the battery body, and a bracket assembly is arranged on the outer side of a plurality of the nickel-hydrogen storage batteries, and the bracket assembly is used to limit and fix the plurality of nickel-hydrogen storage batteries;
[0006] The bracket assembly includes a first baffle unit, a second baffle unit, a top limiting rod and a bottom limiting rod;
[0007] The first baffle unit and the second baffle unit are symmetrically distributed at both ends of the multiple linearly arranged nickel-metal hydride storage batteries, and are used to limit the two ends of the multiple linearly arranged nickel-metal hydride storage batteries;
[0008] The top limiting rod and the bottom limiting rod are symmetrically distributed at the upper and lower ends of the multiple linearly arranged nickel-metal hydride storage batteries, and the two ends of the top limiting rod and the bottom limiting rod are respectively fixedly connected to the first baffle unit and the second baffle unit by bolts, so as to limit the upper and lower ends of the multiple linearly arranged nickel-metal hydride storage batteries;
[0009] The top limiting rod released from the second baffle unit can be rotated and opened based on the first baffle unit to cancel the limiting on the top of the nickel-metal hydride storage battery and realize the removal and replacement of a single nickel-metal hydride storage battery.
[0010] The first baffle unit includes a first baffle, a first connecting seat, a rotating seat and a second connecting seat;
[0011] The first blocking piece is attached to one end of a battery body distributed at the outermost end, the first connecting seat is integrally formed at the bottom of the first blocking piece, and one end of the bottom limiting rod is fixedly connected to the first connecting seat by a bolt;
[0012] A groove is formed on the top of the first baffle, and the rotating seat is rotatably installed in the groove through a rotating shaft. The rotating seat in a vertical state is in contact with the end surface of the battery body, and the second connecting seat is integrally formed on the top of the rotating seat. One end of the top limiting rod is fixedly connected to the second connecting seat by a bolt, and the top limiting rod can be rotated with the rotating seat as a base to realize the rotating opening operation.
[0013] The second baffle unit includes a second baffle, a third connecting seat, a fourth connecting seat, and a C-shaped card seat;
[0014] The second blocking piece is attached to one end of another battery body distributed at the outermost end, the third connecting seat is integrally formed at the bottom of the second blocking piece, the other end of the bottom limiting rod is fixedly connected to the third connecting seat by a bolt, and the third connecting seat cooperates with the first connecting seat to realize the fixing of the bottom limiting rod;
[0015] The fourth connecting seat and the C-shaped socket are integrally formed on the top of the second baffle, and the fourth connecting seat and the C-shaped socket are horizontally distributed and are not connected to each other. The other end of the top limit rod is clamped on the inner side of the C-shaped socket and fixedly connected to the fourth connecting seat by bolts. The C-shaped socket is used to pre-fix the top limit rod, and the fourth connecting seat is used in conjunction with the second connecting seat to completely fix the top limit rod.
[0016] As a further solution of the utility model: the first connecting seat, the second connecting seat, the third connecting seat, the fourth connecting seat, the C-shaped socket, the top limit rod and the bottom limit rod are each provided with two, and are symmetrically distributed with respect to the center line of the first baffle and the second baffle.
[0017] As a further solution of the present invention: the width and height of the first blocking piece and the second blocking piece are matched with the width and height of the battery body respectively.
[0018] As a further solution of the utility model: the bottom of the rotating seat is an arc structure, the C-shaped socket is elastic and the inner wall diameter of the C-shaped socket matches the outer diameter of the top limiting rod, and the notch width of the C-shaped socket is smaller than the outer diameter of the top limiting rod.
[0019] As a further solution of the utility model: the first connecting seat, the second connecting seat, the third connecting seat, and the fourth connecting seat are all provided with through holes for bolts to pass through and receiving grooves for receiving the top caps of the bolts, and the top limit rod and the bottom limit rod are provided with connecting holes threadedly connected to the bolts at both ends.
[0020] Compared with the prior art, the beneficial effects of the utility model are:
[0021] By setting up a bracket assembly, the top limit rod can be rotated and opened through a rotating seat, thereby releasing the limit on the top of the nickel-metal hydride battery, so that a single or multiple nickel-metal hydride batteries can be accurately replaced. Compared with the traditional fixed structure, there is no need to remove all the nickel-metal hydride batteries, which effectively improves the replacement efficiency of the nickel-metal hydride batteries and saves the labor consumed in replacement and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the structure of the utility model;
[0023] Figure 2 This is a bottom view of the structure of the utility model;
[0024] Figure 3 It is a structural schematic diagram of the top limit rod of the utility model in an open state;
[0025] Figure 4 It is a structural exploded diagram of the bracket assembly of the utility model;
[0026] Figure 5 It is a cross-sectional view of the bracket assembly of the present utility model.
[0027] In the figure: 1. nickel-metal hydride storage battery; 101. battery body; 102. heat dissipation hole; 103. electrode column; 104. fixing screw hole; 2. bracket assembly; 201. first baffle unit; 2011. first baffle plate; 2012. first connecting seat; 2013. rotating seat; 2014. second connecting seat; 202. second baffle unit; 2021. second baffle plate; 2022. third connecting seat; 2023. fourth connecting seat; 2024. C-type card seat; 203. top limit rod; 204. bottom limit rod. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] See also Figures 1 to 5 In an embodiment of the utility model, a nickel-hydrogen battery pack that is convenient for disassembly, assembly and maintenance includes a nickel-hydrogen storage battery 1 consisting of a battery body 101, a heat dissipation hole 102, an electrode column 103 and a fixing screw hole 104, the heat dissipation hole 102 is symmetrically arranged at the top of the battery body 101, the electrode column 103 is symmetrically arranged at both sides of the battery body 101, the fixing screw hole 104 is symmetrically arranged at the bottom of the battery body 101, and a bracket assembly 2 is arranged on the outside of the multiple nickel-hydrogen storage batteries 1, and the bracket assembly 2 is used to limit and fix the multiple nickel-hydrogen storage batteries 1;
[0030] The support assembly 2 includes a first baffle unit 201, a second baffle unit 202, a top limiting rod 203 and a bottom limiting rod 204;
[0031] The first baffle unit 201 and the second baffle unit 202 are symmetrically distributed at both ends of the plurality of linearly arranged nickel-metal hydride storage batteries 1, and are used to limit the two ends of the plurality of linearly arranged nickel-metal hydride storage batteries 1;
[0032] The top limiting rod 203 and the bottom limiting rod 204 are symmetrically distributed at the upper and lower ends of the multiple linearly arranged nickel-metal hydride storage batteries 1, and the two ends of the top limiting rod 203 and the bottom limiting rod 204 are respectively fixedly connected to the first baffle unit 201 and the second baffle unit 202 by bolts, so as to limit the upper and lower ends of the multiple linearly arranged nickel-metal hydride storage batteries 1;
[0033] The top limiting rod 203 released from the second baffle unit 202 can be rotated and opened based on the first baffle unit 201, so as to cancel the limiting of the top of the nickel-metal hydride storage battery 1 and realize the removal and replacement of a single nickel-metal hydride storage battery 1;
[0034] The first baffle unit 201 includes a first baffle 2011, a first connecting seat 2012, a rotating seat 2013 and a second connecting seat 2014;
[0035] The first blocking piece 2011 is attached to one end of a battery body 101 distributed at the outermost end, the first connecting seat 2012 is integrally formed at the bottom of the first blocking piece 2011, and one end of the bottom limiting rod 204 is fixedly connected to the first connecting seat 2012 by a bolt;
[0036] A groove is formed on the top of the first baffle 2011, and the rotating seat 2013 is rotatably installed in the groove through a rotating shaft. The rotating seat 2013 in a vertical state is in contact with the end surface of the battery body 101, and the second connecting seat 2014 is integrally formed on the top of the rotating seat 2013. One end of the top limiting rod 203 is fixedly connected to the second connecting seat 2014 by a bolt. The top limiting rod 203 rotates with the rotating seat 2013 as a base to realize the rotating opening operation;
[0037] The second baffle unit 202 includes a second baffle 2021, a third connecting seat 2022, a fourth connecting seat 2023, and a C-shaped card seat 2024;
[0038] The second blocking piece 2021 is attached to one end of another battery body 101 distributed at the outermost end, the third connecting seat 2022 is integrally formed at the bottom of the second blocking piece 2021, the other end of the bottom limiting rod 204 is fixedly connected to the third connecting seat 2022 by bolts, and the third connecting seat 2022 cooperates with the first connecting seat 2012 to fix the bottom limiting rod 204;
[0039] The fourth connection seat 2023 and the C-shaped holder 2024 are integrally formed on the top of the second baffle 2021. The fourth connection seat 2023 and the C-shaped holder 2024 are horizontally distributed and are not connected to each other. The other end of the top limiting rod 203 is clamped on the inner side of the C-shaped holder 2024 and fixedly connected to the fourth connection seat 2023 by bolts. The C-shaped holder 2024 is used to realize the pre-fixation of the top limiting rod 203. The fourth connection seat 2023 cooperates with the second connection seat 2014 to realize the complete fixation of the top limiting rod 203.
[0040] The first connecting seat 2012, the second connecting seat 2014, the third connecting seat 2022 and the fourth connecting seat 2023 are all provided with through holes for bolts to pass through and receiving grooves for receiving the top caps of the bolts. Both ends of the top limiting rod 203 and the bottom limiting rod 204 are provided with connecting holes that are threadedly connected to the bolts.
[0041] In this embodiment, it should be further explained that: a plurality of nickel-metal hydride storage batteries 1 are placed inside the bracket assembly 2. In daily use, the plurality of nickel-metal hydride storage batteries 1 together with the bracket assembly 2 are placed inside the protective shell, and are threadedly connected with the fixing screw holes 104 at the bottom of the battery body 101 from the bottom of the protective shell by external bolts, so that the nickel-metal hydride storage batteries 1 are stably fixed inside the protective shell without shaking.
[0042] When a problem occurs in the nickel-metal hydride storage battery 1 and it needs to be replaced, the upper part of the protective shell is first disassembled, and then multiple nickel-metal hydride storage batteries 1 are measured to detect which nickel-metal hydride storage battery 1 is damaged. After the location of the damaged nickel-metal hydride storage battery 1 is determined, the entire nickel-metal hydride storage battery 1 connected to the lower part of the protective shell that has not been disassembled can be turned over to make it possible to access the external bolts of the lower part of the protective shell;
[0043] After that, the external bolts corresponding to the damaged nickel-metal hydride storage battery 1 are found and removed, and then the device is turned back as a whole, and then the fixing bolts between the top limiting rod 203 and the fourth connecting seat 2023 are removed, and then the top limiting rod 203 is pulled to rotate upward, and the top limiting rod 203 will rotate with the rotating seat 2013 as the base, and finally the top limiting rod 203 is separated from the C-type card holder 2024 and the limit on the top of the nickel-metal hydride storage battery 1 is released. At this time, the damaged nickel-metal hydride storage battery 1 can be taken out, and then a new nickel-metal hydride storage battery 1 is put in, and the top limiting rod 203 is rotated and reset to be clamped into the C-type card holder 2024, and then the top limiting rod 203 and the fourth connecting seat 2023, the protective shell and the nickel-metal hydride storage battery 1 are reinforced with bolts in turn, and finally the upper half of the protective shell is assembled and fixed, and the replacement operation of the nickel-metal hydride storage battery 1 is completed;
[0044] Through the coordination of the above multiple parts, a single or multiple nickel-metal hydride batteries 1 can be accurately replaced. Compared with the traditional fixed structure, there is no need to remove all the nickel-metal hydride batteries 1, which effectively improves the replacement efficiency of the nickel-metal hydride batteries 1 and saves the labor consumed in replacement and maintenance.
[0045] Please refer to Figures 1 to 5 , the first connecting seat 2012, the second connecting seat 2014, the third connecting seat 2022, the fourth connecting seat 2023, the C-shaped card seat 2024, the top limiting rod 203 and the bottom limiting rod 204 are all provided with two, and are symmetrically distributed with respect to the center line of the first blocking piece 2011 and the second blocking piece 2021;
[0046] The width and height of the first blocking piece 2011 and the second blocking piece 2021 match the width and height of the battery body 101 , respectively.
[0047] In this embodiment: by symmetrically distributing the first baffle 2011, the second baffle 2021, the first connecting seat 2012, the second connecting seat 2014, the third connecting seat 2022, the fourth connecting seat 2023, the C-shaped socket 2024, the top limiting rod 203, and the bottom limiting rod 204, two structures are provided, so that the limiting of the nickel-metal hydride battery 1 is more stable.
[0048] Please refer to Figures 4-5 The bottom of the rotating seat 2013 is an arc structure, the C-shaped holder 2024 is elastic, and the inner wall diameter of the C-shaped holder 2024 matches the outer diameter of the top limiting rod 203 , and the notch width of the C-shaped holder 2024 is smaller than the outer diameter of the top limiting rod 203 .
[0049] In this embodiment: the arc surface structure at the bottom of the rotating seat 2013 ensures that the rotation of the rotating seat 2013 will not interfere with the first blocking piece 2011;
[0050] The top limiting rod 203 can be initially limited by the C-shaped clamping seat 2024 , which facilitates the reinforcement operation between the top limiting rod 203 and the fourth connecting seat 2023 .
[0051] What is described above is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent substitutions or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A nickel-hydrogen battery pack that is easy to disassemble, assemble and overhaul, comprising a nickel-hydrogen storage battery (1) consisting of a battery body (101), a heat dissipation hole (102), an electrode column (103) and a fixing screw hole (104), wherein the heat dissipation hole (102) is symmetrically arranged at the top of the battery body (101), the electrode column (103) is symmetrically arranged at both sides of the battery body (101), and the fixing screw hole (104) is symmetrically arranged at the bottom of the battery body (101), characterized in that: A bracket assembly (2) is arranged outside the plurality of nickel-metal hydride storage batteries (1), and the bracket assembly (2) is used to positionally fix the plurality of nickel-metal hydride storage batteries (1); The support assembly (2) comprises a first baffle unit (201), a second baffle unit (202), a top limiting rod (203) and a bottom limiting rod (204); The first baffle unit (201) and the second baffle unit (202) are symmetrically distributed at two ends of a plurality of linearly arranged nickel-metal hydride storage batteries (1), and are used to limit the two ends of the plurality of linearly arranged nickel-metal hydride storage batteries (1); The top limiting rod (203) and the bottom limiting rod (204) are symmetrically distributed at the upper and lower ends of the plurality of linearly arranged nickel-metal hydride storage batteries (1), and the two ends of the top limiting rod (203) and the bottom limiting rod (204) are respectively fixedly connected to the first baffle unit (201) and the second baffle unit (202) by bolts, so as to limit the upper and lower ends of the plurality of linearly arranged nickel-metal hydride storage batteries (1); The top limiting rod (203) released from the second baffle unit (202) can be rotated open based on the first baffle unit (201) to cancel the limiting of the top of the nickel-metal hydride storage battery (1) and realize the removal and replacement of a single nickel-metal hydride storage battery (1); The first baffle unit (201) comprises a first baffle (2011), a first connecting seat (2012), a rotating seat (2013) and a second connecting seat (2014); The first baffle (2011) is attached to one end of a battery body (101) located at the outermost end, the first connection seat (2012) is integrally formed at the bottom of the first baffle (2011), and one end of the bottom limit rod (204) is fixedly connected to the first connection seat (2012) via a bolt; A groove is formed on the top of the first baffle (2011); the rotating seat (2013) is rotatably installed in the groove via a rotating shaft; the rotating seat (2013) in a vertical state is in contact with the end surface of the battery body (101); the second connecting seat (2014) is integrally formed on the top of the rotating seat (2013); one end of the top limiting rod (203) is fixedly connected to the second connecting seat (2014) via a bolt; the top limiting rod (203) rotates with the rotating seat (2013) as a base to realize a rotating opening operation; The second baffle unit (202) comprises a second baffle (2021), a third connecting seat (2022), a fourth connecting seat (2023), and a C-shaped card seat (2024); The second baffle (2021) is fitted to one end of another battery body (101) distributed at the outermost end, the third connection seat (2022) is integrally formed at the bottom of the second baffle (2021), the other end of the bottom limit rod (204) is fixedly connected to the third connection seat (2022) by means of bolts, and the third connection seat (222) cooperates with the first connection seat (212) to realize the fixation of the bottom limit rod (204); The fourth connecting seat (2023) and the C-shaped holder (2024) are integrally formed on the top of the second baffle (2021); the fourth connecting seat (2023) and the C-shaped holder (2024) are horizontally distributed and are not connected to each other; the other end of the top limit rod (203) is clamped on the inner side of the C-shaped holder (2024) and fixedly connected to the fourth connecting seat (2023) by bolts; the C-shaped holder (2024) is used to realize pre-fixation of the top limit rod (203); and the fourth connecting seat (2023) cooperates with the second connecting seat (2014) to realize complete fixation of the top limit rod (203).
2. A nickel-hydrogen battery pack that is easy to disassemble and repair according to claim 1, characterized in that: The first connecting seat (2012), the second connecting seat (2014), the third connecting seat (2022), the fourth connecting seat (2023), the C-shaped card seat (2024), the top limit rod (203) and the bottom limit rod (204) are all provided in pairs, and are symmetrically distributed around the center line of the first baffle (2011) and the second baffle (2021).
3. A nickel-hydrogen battery pack that is easy to disassemble and repair according to claim 2, characterized in that: The width and height of the first blocking piece (2011) and the second blocking piece (2021) respectively match the width and height of the battery body (101).
4. A nickel-hydrogen battery pack that is easy to disassemble and repair according to claim 3, characterized in that: The bottom of the rotating seat (2013) is in an arc structure, the C-shaped holder (2024) is elastic, the inner wall diameter of the C-shaped holder (2024) matches the outer diameter of the top limiting rod (203), and the notch width of the C-shaped holder (2024) is smaller than the outer diameter of the top limiting rod (203).
5. A nickel-hydrogen battery pack that is easy to disassemble and repair according to claim 4, characterized in that: The first connecting seat (2012), the second connecting seat (2014), the third connecting seat (2022) and the fourth connecting seat (2023) are provided with through holes for bolts to pass through and receiving grooves for receiving top caps of the bolts, and the top limiting rod (203) and the bottom limiting rod (204) are provided with connecting holes for threaded connection with the bolts at both ends.