Battery PACK test cable breaking device
By designing the battery PACK test cable debreaking device, using the structure of sliding grooves and conductive blocks, the battery PACK test cable is quickly debreaching, solving the problems of long manual unbinding time and fire risk, and improving operational safety.
Patent Information
- Application Number
- CN202421466001.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-25
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2034-06-25
AI Technical Summary
In the battery PACK charging and discharging test, if the battery PACK under test is abnormal and needs to be moved out of the test station quickly, it will take a long time to manually unbind the strong and weak cables, which poses a risk of a fire accident.
Design a battery PACK test cable disconnection device, including a mounting base, a moving plate and a driving member. Through the design of sliding grooves and conductive blocks, the rapid disconnection of strong and weak cables is achieved, reducing the disconnection time.
The rapid disconnection of the battery PACK test cable is achieved, reducing manual operation time, reducing the risk of battery PACK fire, and improving operational safety.
Smart Images

Figure CN222735480U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery PACK testing, in particular to a battery PACK testing cable disconnecting device. Background Art
[0002] When performing battery PACK charge and discharge tests, it is necessary to connect the test cables from the test equipment to the battery under test. The test cables include high-voltage cables and low-voltage cables. The two types of cables are generally connected to the test equipment battery PACK using special connectors or bolts that are not easily detached to avoid unstable connections during testing.
[0003] However, if the battery PACK under test has an abnormality and needs to be quickly moved out of the test station, manual operation is required to untie the tightly connected high-voltage and low-voltage cables, and the time is generally longer than 3 minutes or even 5 minutes. During the untying of the cables, the battery PACK may catch fire, which poses a great risk to the operator. Utility Model Content
[0004] The utility model aims to provide a battery PACK test cable disconnecting device, which can realize rapid disconnection and reduce the time required for disconnection.
[0005] To achieve this purpose, the utility model adopts the following technical solutions:
[0006] Battery PACK test cable disconnect device, including:
[0007] A mounting seat, wherein a sliding groove is provided on the mounting seat, and a plurality of first strong conductive blocks and a plurality of first weak conductive blocks are provided in the sliding groove;
[0008] A movable plate, the movable plate is slidably arranged in the sliding groove, the movable plate faces the sliding groove and is provided with a second strong conductive block corresponding to the first strong conductive block and a second weak conductive block corresponding to the first weak conductive block; the first strong conductive block and the second strong conductive block are configured to connect a strong current cable, and the first weak conductive block and the second weak conductive block are configured to connect a weak current cable
[0009] A driving member, wherein the output end of the driving member can abut against or move away from the moving plate, when the driving member abuts against the moving plate, the second strong conductive block docks with the first strong conductive block, and the second weak conductive block docks with the first weak conductive block; when the driving member moves away from the moving plate, the second strong conductive block can be separated from the first strong conductive block, and the second weak conductive block can be separated from the first weak conductive block.
[0010] In some embodiments, the mounting base includes a base plate, a plurality of side baffles are arranged on the base plate, the plurality of side baffles and the base plate enclose the sliding groove, and the first strong conductive block and the first weak conductive block are arranged on the base plate.
[0011] In some embodiments, a mounting plate is disposed on the bottom plate, the side baffle surrounds and clamps the mounting plate, and the first strong conductive block and the first weak conductive block are disposed on the mounting plate.
[0012] In some embodiments, a pressing block is provided at the output end of the driving member, and the driving member can drive the pressing block to press against the side of the movable plate away from the second strong conductive block.
[0013] In some embodiments, the driving member is a linear drive, and the driving member drives the pressing block to move in a direction perpendicular to the moving direction of the moving plate.
[0014] In some embodiments, the edge of the pressing block is provided with a chamfer, so that the pressing block and the movable plate can be slidably abutted via the chamfer.
[0015] In some embodiments, a temperature-controlled switch is provided on the mounting base and / or the moving plate to monitor the contact temperature of the first strong conductive block and the second strong conductive block.
[0016] In some embodiments, an alarm is also included, and the alarm is communicatively connected to the temperature control switch.
[0017] In some embodiments, a handle is provided on a side of the movable plate facing away from the first strong conductive block.
[0018] In some embodiments, an elastic member is connected between the mounting seat and the movable plate.
[0019] Beneficial effects of the utility model:
[0020] Through the above device, the strong current cables are connected to the first strong conductive block and the second strong conductive block respectively, and one of the test equipment and the battery to be tested is connected to the first strong conductive block, and the other is connected to the second strong conductive block; similarly, the weak current cables are connected to the first weak conductive block and the second weak conductive block respectively, and one of the test equipment and the battery to be tested is connected to the first weak conductive block, and the other is connected to the second weak conductive block; when testing, it is only necessary to drive the moving plate to slide in the sliding groove so that the first strong conductive block contacts the second strong conductive block correspondingly, and the first weak conductive block contacts the second weak conductive block correspondingly to complete the path docking, that is, the driving member provides the resisting force; and when an emergency occurs, there is no need to untie the strong current cable or the weak current cable, it is only necessary to move the driving member away from the above moving plate so that the moving plate loses the above resisting force, and then the moving plate can slide in the opposite direction in the sliding groove again to disengage the corresponding first strong conductive block and the second strong conductive block, and the corresponding first weak conductive block and the second weak conductive block disengage, and complete the overall disconnection, thereby saving the disconnection time. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of a battery PACK test cable disconnection device of the utility model;
[0022] Figure 2 It is a schematic diagram showing the first strong conductive block and the first weak conductive block on the mounting plate in the utility model;
[0023] Figure 3 It is a schematic diagram showing the second strong conductive block and the second weak conductive block on the moving plate in the utility model;
[0024] Figure 4 It is a schematic diagram of the driving member and the pressing block in the utility model.
[0025] In the figure:
[0026] 1. Mounting seat; 11. Bottom plate; 12. Side baffle; 13. Mounting plate; 2. First strong conductive block; 3. First weak conductive block; 4. Moving plate; 41. Handle; 5. Second strong conductive block; 6. Second weak conductive block; 7. Driving member; 71. Pressing block; 8. Temperature control switch; 9. Alarm; 10. Control switch. DETAILED DESCRIPTION
[0027] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0028] In the description of the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0029] In the present utility model, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.
[0030] In the description of this embodiment, the terms "upper", "lower", "left", "right", etc., and the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of description and simplified operation, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation of the present invention. In addition, the terms "first" and "second" are only used to distinguish in the description and have no special meaning.
[0031] like Figures 1 to 4 As shown, the utility model provides a battery PACK test cable disconnecting device, which includes a mounting seat 1, a movable plate 4 and a driving member 7. The mounting seat 1 is provided with a sliding groove, in which a plurality of first strong conductive blocks 2 and a plurality of first weak conductive blocks 3 are provided; the movable plate 4 slides in the sliding groove, and the movable plate 4 faces a second strong conductive block 5 corresponding to the first strong conductive block 2 and a second weak conductive block 6 corresponding to the first weak conductive block 3 in the sliding groove; the first strong conductive block 2 and the second strong conductive block 5 are configured to connect a strong current cable, and the first weak conductive block 3 and the second weak conductive block 6 are configured to connect a weak current cable; the output end of the driving member 7 can abut against or move away from the movable plate 4, when the driving member 7 abuts against the movable plate 4, the second strong conductive block 5 docks with the first strong conductive block 2, and the second weak conductive block 6 docks with the first weak conductive block 3; when the driving member 7 moves away from the movable plate 4, the second strong conductive block 5 can be separated from the first strong conductive block 2, and the second weak conductive block 6 can be separated from the first weak conductive block 3.
[0032] Through the above device, the strong current cables are connected to the first strong conductive block 2 and the second strong conductive block 5 respectively, and one of the test equipment and the battery to be tested is connected to the first strong conductive block 2, and the other is connected to the second strong conductive block 5; similarly, the weak current cables are connected to the first weak conductive block 3 and the second weak conductive block 6 respectively, and one of the test equipment and the battery to be tested is connected to the first weak conductive block 3, and the other is connected to the second weak conductive block 6; when testing, it is only necessary to drive the moving plate 4 to slide in the sliding groove so that the first strong conductive block 2 contacts the second strong conductive block 5 and the first weak conductive block 3 contacts the second weak conductive block 6 to complete the path docking, that is, the driving member 7 provides the resisting force; and when an emergency occurs, there is no need to untie the strong current cable or the weak current cable, it is only necessary to move the driving member 7 away from the above-mentioned moving plate 4 so that the moving plate 4 loses the above-mentioned resisting force, and then the moving plate 4 can slide in the opposite direction in the sliding groove again to disengage the corresponding first strong conductive block 2 and the second strong conductive block 5, and the corresponding first weak conductive block 3 and the second weak conductive block 6, so as to complete the overall disconnection, thereby saving the disconnection time.
[0033] like Figure 1 As shown, in some embodiments, the mounting base 1 includes a base plate 11, and the base plate 11 is provided with a plurality of side baffles 12. The plurality of side baffles 12 and the base plate 11 enclose a sliding groove with an opening, and the movable plate 4 moves between the plurality of side baffles 12, so as to limit the movable plate 4 through the side baffles 12 to prevent it from shifting, thereby ensuring the accuracy of docking. It should be noted here that the number and shape of the side baffles 12 are not specifically limited. Furthermore, a plurality of side baffles 12 are arranged on two opposite sides of the movable plate 4, and the plurality of side baffles 12 are arranged at intervals along the edge of the movable plate 4, so that a gap is formed between the adjacent side baffles 12 on the same side of the movable plate 4, so as to facilitate the routing of the strong current cable and the weak current cable. Furthermore, in some embodiments, a mounting plate 13 is also provided on the base plate 11, and the side baffle 12 surrounds and clamps the mounting plate 13 to restrict and fix the mounting plate 13, and the first strong conductive block 2 and the first weak conductive block 3 are provided on the mounting plate 13, so that according to different test conditions, the first strong conductive block 2 and the first weak conductive block 3 can be replaced by using the detachable mounting plate 13, avoiding replacement of the entire mounting seat 1.
[0034] It should be noted here that if Figure 2 and Figure 3 As shown, the first strong conductive block 2, the first weak conductive block 3, the second strong conductive block 5 and the second weak conductive block 6 need to have a certain thickness, current-bearing cross-sectional area and pressure resistance to avoid being squeezed and damaged during contact. At the same time, the number is not specifically limited, and their distribution must ensure an electrically safe gap.
[0035] like Figure 1As shown, in some embodiments, since the operator still needs to manually drive the moving plate 4 to move in the reverse direction when disconnecting, that is, to pull up the moving plate 4, so that the first strong conductive block 2, the first weak conductive block 3, the second strong conductive block 5 and the second weak conductive block 6 are disconnected, based on the above manual form, the side of the moving plate 4 away from the first strong conductive block 2 is provided with a handle 41, so that it is convenient for the operator to carry it by hand, and it is more convenient to disconnect. In other embodiments, in order to facilitate automatic operation, an elastic member (not shown in the figure) is connected between the mounting seat 1 and the moving plate 4, so that when the moving plate 4 moves to connect the first strong conductive block 2, the first weak conductive block 3, the second strong conductive block 5 and the second weak conductive block 6, the above elastic member can be squeezed, and when disconnected, the restoring force of the elastic member can be relied on to move the moving plate 4 away in the reverse direction, so as to achieve the disconnection of the first strong conductive block 2, the first weak conductive block 3, the second strong conductive block 5 and the second weak conductive block 6. Exemplarily, the elastic member can be a compression spring or an elastic rubber.
[0036] like Figure 1 and Figure 4 As shown, in order to facilitate the driving member 7 to abut the moving plate 4 more smoothly, in some embodiments, a pressing block 71 is provided at the output end of the driving member 7, and the driving member 7 can drive the pressing block 71 to abut the side of the moving plate 4 away from the second strong conductive block 5, thereby abutting the moving plate 4 to move in the sliding groove to achieve connection; and when disconnection is required, it is only necessary to drive the pressing block 71 away from the moving plate 4, and then the moving plate 4 can be operated to move in the opposite direction, thereby facilitating the breaking operation. Further, in order to make the force on the moving plate 4 uniform, a plurality of driving members 7 can be provided, and each driving member 7 is correspondingly provided with a pressing block 71, and the plurality of driving members 7 are evenly distributed along the moving plate 4. Furthermore, a control switch 10 is also provided on the mounting seat 1, and the control switch 10 is communicatively connected with the controllers of the plurality of driving members 7, so that the driving member 7 is controlled by the control switch 10, saving operation time.
[0037] In some embodiments, the driving member 7 is linearly driven, and the driving member 7 drives the above-mentioned pressing block 71 to move in a direction perpendicular to the moving direction of the moving plate 4, that is, a side pressure type is adopted. Compared with the traditional unidirectional type, this method reduces the volume of the entire device, thereby facilitating wall-mounting fixation. Furthermore, due to the adoption of the side pressure type, when the pressing block 71 is close to the moving plate 4, in order to avoid the two from contacting and getting stuck, a chamfer is set on the edge of the pressing block 71, so that the pressing block 71 and the moving plate 4 are slidably abutted through the chamfer to avoid the above-mentioned jamming phenomenon. Exemplarily, in the current embodiment, the driving member 7 adopts an electric push rod. Compared with the transmission cylinder, the electric push rod does not require an air source and has stronger stability.
[0038] like Figure 1 and Figure 2As shown, in some embodiments, a temperature control switch 8 is provided on the mounting base 1, and the temperature control switch 8 is provided on the side of the first strong conductive block 2 on the mounting base 1, so as to monitor the contact temperature of the first strong conductive block 2 and the second strong conductive block 5, avoid heating of the contacts due to poor contact, and reduce the risk of accidents. Exemplarily, the temperature control switch 8 is provided on the mounting plate 13 on the mounting base 1. In other embodiments, the temperature control switch 8 can also be provided on the moving plate 4. Of course, it can be understood that the above-mentioned temperature control switch 8 can be provided on both the mounting base 1 and the moving plate 4.
[0039] like Figure 1 As shown, further, an alarm 9 is also provided on the mobile plate 4, and the temperature control switch 8 is connected to the alarm 9 in communication, so that when the temperature control switch 8 detects the contact temperature threshold of the first strong conductive block 2 and the second strong conductive block 5, an alarm can be issued to remind the operator. Exemplarily, the alarm 9 can be an audible and visual alarm 9.
[0040] Therefore, the battery PACK test cable disconnecting device can achieve quick disconnection and reduce the time required for disconnection.
[0041] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the implementation methods of the present invention. For those skilled in the art, various obvious changes, readjustments and substitutions can be made without departing from the scope of protection of the present invention. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the claims of the present invention.
Claims
1. Battery PACK test cable disconnection device, characterized in that: include: A mounting seat (1), wherein the mounting seat (1) is provided with a sliding groove, wherein a plurality of first strong conductive blocks (2) and a plurality of first weak conductive blocks (3) are provided in the sliding groove; A movable plate (4), wherein the movable plate (4) is slidably arranged in the sliding groove, and a second strong conductive block (5) corresponding to the first strong conductive block (2) and a second weak conductive block (6) corresponding to the first weak conductive block (3) are arranged in the sliding groove facing the movable plate (4), wherein the first strong conductive block (2) and the second strong conductive block (5) are configured to be connected to a strong current cable, and the first weak conductive block (3) and the second weak conductive block (6) are configured to be connected to a weak current cable; A driving member (7), wherein the output end of the driving member (7) is capable of abutting against or moving away from the movable plate (4); when the driving member (7) abuts against the movable plate (4), the second strong conductive block (5) is connected to the first strong conductive block (2), and the second weak conductive block (6) is connected to the first weak conductive block (3); when the driving member (7) moves away from the movable plate (4), the second strong conductive block (5) is capable of being separated from the first strong conductive block (2), and the second weak conductive block (6) is capable of being separated from the first weak conductive block (3).
2. The battery PACK test cable disconnecting device according to claim 1, characterized in that: The mounting seat (1) comprises a base plate (11), a plurality of side baffles (12) are arranged on the base plate (11), the plurality of side baffles (12) and the base plate (11) enclose the sliding groove, and the first strong conductive block (2) and the first weak conductive block (3) are arranged on the base plate (11).
3. The battery PACK test cable disconnecting device according to claim 2, characterized in that: A mounting plate (13) is arranged on the bottom plate (11), the side baffle (12) surrounds and clamps the mounting plate (13), and the first strong conductive block (2) and the first weak conductive block (3) are arranged on the mounting plate (13).
4. The battery PACK test cable disconnecting device according to claim 1, characterized in that: The output end of the driving member (7) is provided with a pressing block (71), and the driving member (7) is capable of driving the pressing block (71) to press against the side of the movable plate (4) facing away from the second strong conductive block (5).
5. The battery PACK test cable disconnecting device according to claim 4, characterized in that: The driving member (7) is linearly driven, and the moving direction of the pressing block (71) driven by the driving member (7) is perpendicular to the moving direction of the moving plate (4).
6. The battery PACK test cable disconnecting device according to claim 5, characterized in that: The edge of the pressing block (71) is provided with a chamfer, so that the pressing block (71) and the movable plate (4) can be slidably abutted via the chamfer.
7. The battery PACK test cable disconnecting device according to claim 1, characterized in that: A temperature control switch (8) is provided on the mounting seat (1) and / or the movable plate (4) so as to monitor the contact temperature of the first strong conductive block (2) and the second strong conductive block (5).
8. The battery PACK test cable disconnecting device according to claim 7, characterized in that: It also includes an alarm (9), which is communicatively connected to the temperature control switch (8).
9. The battery PACK test cable disconnecting device according to any one of claims 1 to 8, characterized in that: A handle (41) is provided on the side of the movable plate (4) facing away from the first strong conductive block (2).
10. The battery PACK test cable disconnecting device according to any one of claims 1 to 8, characterized in that: An elastic member is connected between the mounting seat (1) and the movable plate (4).