A hot-dip galvanized water-saving structure

By designing a hot-dip galvanized water-saving structure, including sink tanks, filtering components and removal components, the problems of low cooling water utilization efficiency and low sediment cleaning efficiency in hot-dip galvanizing technology are solved, and the recycling of water resources and the optimization of human resources are achieved.

CN222738553UActive Publication Date: 2025-04-11JIANGSU HUASAI METAL TECH CO LTD
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Patent Information

Application Number
CN202421405880.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-19
Publication Date
2025-04-11
Estimated Expiration
2034-06-19

AI Technical Summary

Technical Problem

In the existing hot-dip galvanizing technology, the utilization efficiency of cooling water is low and the cleaning efficiency of sediment is low, resulting in waste of water resources and waste of human resources.

Method used

A hot-dip galvanized water-saving structure is designed, including a sink tank, a filter assembly and a removal assembly. The sink tank is used to collect cooling water. The filter component automatically cleanses the floating objects through rotating motors and filters, and the removal component automatically cleanses the sediment through cleaning motors and twisting dragons.

Benefits of technology

The recycling of cooling water is achieved, the utilization efficiency of water resources is improved, manual operations are reduced, the efficiency of sediment cleaning is improved, and human resource waste is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a hot-dip galvanizing water-saving structure, including a water collecting tank box for loading hot-dip galvanizing cooling water, a collecting trough provided at the lower part of the water collecting tank box, a removal assembly for cleaning sediments provided at the collecting trough, a position-adjustable filtering component provided above the removal assembly of the water collecting tank box, the filtering component used to clean floating objects in the water collecting tank box, a guide outlet provided above the filtering component for guiding out the filtered water, and a water inlet provided between the filtering component and the removal assembly for guiding in the hot-dip galvanizing cooling water. The utility model provides the water collecting tank box, the filtering component and the removal assembly, and the filtering component can filter floating objects in the cooling wastewater below the filter element, and the filtered water is pumped to the cooling spray system through the guide outlet for continued use, and the cooling water in the treatment process can be recycled, thereby improving the utilization efficiency of water resources.
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Description

Technical Field

[0001] The utility model relates to a hot-dip galvanizing water-saving structure. Background Art

[0002] Hot-dip galvanizing is a common metal anti-corrosion treatment method, which protects the substrate from corrosion by coating the metal surface with a layer of zinc. During the hot-dip galvanizing process, a large amount of cooling water is required to reduce the metal temperature and solidify the zinc layer.

[0003] There are some problems with the treatment method of cooling water in the prior art. Usually, a collection system is used to receive the used spray water, and then the impurities and pollutants therein are removed by standing, filtering and purifying. However, this method cannot effectively utilize the water in the treatment process, and fresh water needs to be continuously added for cooling, resulting in low efficiency of water resource utilization. In addition, the cleaning of sediment usually requires manual operation, which wastes human resources. Therefore, a hot-dip galvanizing water-saving structure is proposed. Utility Model Content

[0004] The utility model aims to provide a hot-dip galvanizing water-saving structure to solve the problems of poor water resource utilization and low sediment cleaning efficiency in the prior art mentioned in the above background technology.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a hot-dip galvanizing water-saving structure, comprising a water collecting tank box for loading hot-dip galvanizing cooling water, a collecting trough is provided at the lower part of the water collecting tank box, a removal assembly for cleaning sediment is provided at the collecting trough, and a position-adjustable filter assembly is provided above the removal assembly of the water collecting tank box, and the filter assembly is used to clean floating objects in the water collecting tank box.

[0006] The water collecting tank box is located above the filtering component and is provided with a guide port for guiding out the filtered water.

[0007] The water collecting tank box is located between the impurity filtering component and the removal component and is provided with a water inlet for introducing hot dip galvanizing cooling water.

[0008] Preferably, the removal assembly includes a cleaning motor disposed outside the water collecting tank box, the cleaning motor is located beside the collecting tank, the output end of the cleaning motor is connected to the input end of the auger, and the auger is located inside the collecting tank;

[0009] The cleaning motor cleans the sediment inside the sedimentation tank through an auger.

[0010] Preferably, a waste discharge pipe is provided on a side of the precipitating tank away from the cleaning motor, and a sealing cover is connected to the outer periphery of the waste discharge pipe.

[0011] Preferably, the inner wall of the blocking cover is provided with an internal thread, and the outer periphery of the waste discharge pipe is provided with an external thread, so that the blocking cover is connected to the end of the waste discharge pipe through the internal thread to block the waste discharge pipe.

[0012] Preferably, the filtering component includes a rotating motor arranged on one side of the water collecting tank box, the output end of the rotating motor is connected to the input end of the screw rod, a threaded sleeve is arranged on the outer periphery of the screw rod, a positioning frame plate is connected to one side of the threaded sleeve, and a filter element for filtering floating objects is detachably connected to the inside of the positioning frame plate.

[0013] Preferably, a guide groove for linear movement of the threaded sleeve is provided on one side of the water collecting tank box, and the guide groove is located directly below the rotating motor.

[0014] Preferably, the lower part of the water collecting tank box is arranged as an inclined surface, and the bottom end of the inclined surface extends to the position of the collecting trough, so that the sediment inside the water collecting tank box is collected in the collecting trough.

[0015] Preferably, a supporting frame is provided at the lower part of the water collecting tank box.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] The utility model provides a water collecting tank box, a filtering component and a removal component. The filtering component can filter floating objects in the cooling wastewater below the filter element. The filtered water is pumped to the cooling spray system through the outlet for continued use. The cooling water in the treatment process can be recycled to avoid continuous replenishment of fresh water for cooling, thereby improving the efficiency of water resource utilization.

[0018] The cleaning motor and auger in the removal component and the rotating motor and filter element in the filter component realize the function of automatically cleaning sediment and floating objects, reduce manual operations and reduce waste of human resources.

[0019] The sedimentation tank is equipped with a waste discharge pipe and a sealing cover to make the cleaning and treatment of sediment more convenient and quick, thereby improving work efficiency.

[0020] A load-bearing frame is designed to support the water tank, which enhances the stability of the entire structure and ensures the safety and reliability of equipment operation.

[0021] The linear movement of the threaded sleeve and the setting of the guide groove make it easier to adjust the position of the filter component and improve the convenience of operation.

[0022] The setting of the internal inclined surface of the water collecting tank box helps the sediment to naturally gather in the collecting tank, optimizes the structural design and improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the utility model;

[0024] Figure 2 It is a schematic diagram of the cutaway structure of an embodiment of the utility model;

[0025] Figure 3 This is a schematic diagram of the positioning frame structure of an embodiment of the utility model;

[0026] Figure 4 It is a schematic diagram of the side structure of an embodiment of the utility model.

[0027] In the figure: 1. water collection tank box; 101. sedimentation tank; 102. outlet; 103. water inlet; 104. guide groove; 2. removal assembly; 201. cleaning motor; 202. auger; 203. waste pipe; 2031. external thread; 204. plugging cover; 2041. internal thread; 3. filter assembly; 301. rotating motor; 302. screw rod; 303. threaded bushing; 304. positioning frame; 305. filter element; 4. supporting frame. DETAILED DESCRIPTION

[0028] In order to solve the problem of poor water resource utilization and low sediment cleaning efficiency in the prior art, the embodiment of the utility model provides a hot-dip galvanizing water-saving structure. The technical scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0029] See also Figure 1-4 The utility model provides a hot-dip galvanizing water-saving structure, including a water collecting tank box 1 for loading hot-dip galvanizing cooling water, a collecting trough 101 is provided at the lower part of the water collecting tank box 1, the lower part of the water collecting tank box 1 is provided with an inclined surface, and the bottom end of the inclined surface extends to the position of the collecting trough 101, so that the sediment inside the water collecting tank box 1 is collected in the collecting trough 101. A supporting frame 4 is provided at the lower part of the water collecting tank box 1.

[0030] The coagulation tank 101 is provided with a removal assembly 2 for cleaning sediments, and the removal assembly 2 includes a cleaning motor 201 arranged outside the water collection tank box 1, and the cleaning motor 201 is located beside the coagulation tank 101. The output end of the cleaning motor 201 is connected to the input end of the auger 202, and the auger 202 is located inside the coagulation tank 101; wherein, the cleaning motor 201 cleans the sediments inside the coagulation tank 101 through the auger 202. A waste pipe 203 is provided on the side of the coagulation tank 101 away from the cleaning motor 201, and a blocking cover 204 is connected to the outer periphery of the waste pipe 203. The inner wall of the blocking cover 204 is provided with an internal thread 2041, and the outer periphery of the waste pipe 203 is provided with an external thread 2031, so that the blocking cover 204 is connected to the end of the waste pipe 203 through the internal thread 2041 to block the waste pipe 203.

[0031] The water collecting tank box 1 is provided with a position-adjustable filter component 3 above the removal component 2, and the filter component 3 is used to clean the floating objects in the water collecting tank box 1. The filter component 3 includes a rotating motor 301 provided on one side of the water collecting tank box 1, and the output end of the rotating motor 301 is connected to the input end of the screw rod 302, and a threaded sleeve 303 is provided on the periphery of the screw rod 302, and a positioning frame plate 304 is connected to one side of the threaded sleeve 303, and a filter element 305 for filtering floating objects is detachably connected to the inside of the positioning frame plate 304. A guide groove 104 for linear movement of the threaded sleeve 303 is provided on one side of the water collecting tank box 1, and the guide groove 104 is located directly below the rotating motor 301.

[0032] The water collecting tank box 1 is located above the filtering component 3 and is provided with a guide port 102 for guiding out the filtered water. The water collecting tank box 1 is located between the filtering component 3 and the removal component 2 and is provided with a water inlet 103 for introducing the hot-dip galvanizing cooling water.

[0033] The working principle of a hot-dip galvanizing water-saving structure provided by the utility model is as follows: when in use, the waste water after the hot-dip galvanizing workpiece is cooled by the spray system is collected into the water collection tank box 1 through the water inlet 103, and then the rotating motor 301 is started to drive the screw rod 302 to rotate, and the threaded sleeve 303 is controlled to move downward along the guide groove 104 until the positioning frame plate 304 is connected to the filter element 305 and moves to the lower part of the guide outlet 102.

[0034] The outlet 102 is connected to the water inlet of the spray system through a water pipe, and the filtered water located on the upper part of the filter element 305 is pumped to the spray system to continuously cool the hot-dip galvanized workpiece;

[0035] The sediment mixed in the collected cooled wastewater is precipitated into the precipitating tank 101 along the inclined surface of the precipitating tank box 1, and the floating matter is filtered through the filter element 305 so that it is located at the lower part of the filter element 305.

[0036] After use, the connection between the outlet 102 and the water pipe is released, and the rotary motor 301 is controlled to rotate in the opposite direction until the filter 305 of the positioning frame plate 304 moves to the upper part of the outlet 102, and water is continuously added to guide the floating objects out of the water collecting tank box 1 through the outlet 102 to clean the floating objects;

[0037] The blocking cover 204 is unscrewed, and the auger 202 is controlled by the cleaning motor 201 to discharge the sediment in the sedimentation tank 101 through the waste pipe 203 to clean the sediment.

[0038] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A hot-dip galvanized water-saving structure, characterized in that: The invention comprises a water collecting tank box (1) for loading hot dip galvanizing cooling water, wherein a sedimentation tank (101) is provided at the lower part of the water collecting tank box (1), a removal assembly (2) for cleaning sediment is provided at the sedimentation tank (101), and a position-adjustable filter assembly (3) is provided above the removal assembly (2) of the water collecting tank box (1), and the filter assembly (3) is used to clean floating objects in the water collecting tank box (1). The water collecting tank box (1) is located above the impurity filtering component (3) and is provided with a guide port (102) for guiding out the filtered water. The water collecting tank box (1) is located between the impurity filtering component (3) and the removal component (2) and is provided with a water inlet (103) for introducing hot dip galvanizing cooling water.

2. A hot-dip galvanized water-saving structure according to claim 1, characterized in that: The removal assembly (2) comprises a cleaning motor (201) arranged outside the water collecting tank box (1), the cleaning motor (201) being located beside the collecting tank (101), the output end of the cleaning motor (201) being connected to the input end of an auger (202), and the auger (202) being located inside the collecting tank (101); The cleaning motor (201) cleans the sediment inside the sedimentation tank (101) via the auger (202).

3. A hot-dip galvanizing water-saving structure according to claim 2, characterized in that: A waste discharge pipe (203) is provided on a side of the coagulation tank (101) away from the cleaning motor (201), and a sealing cover (204) is connected to the outer periphery of the waste discharge pipe (203).

4. A hot-dip galvanizing water-saving structure according to claim 3, characterized in that: The inner wall of the blocking cover (204) is provided with an internal thread (2041), and the outer periphery of the waste discharge pipe (203) is provided with an external thread (2031), so that the blocking cover (204) is connected to the end of the waste discharge pipe (203) through the internal thread (2041) to block the waste discharge pipe (203).

5. A hot-dip galvanizing water-saving structure according to claim 4, characterized in that: The impurity filtering component (3) comprises a rotating motor (301) arranged at one side of the water collecting tank box (1); the output end of the rotating motor (301) is connected to the input end of a screw rod (302); a threaded sleeve (303) is arranged on the outer periphery of the screw rod (302); a positioning frame plate (304) is connected to one side of the threaded sleeve (303); and a filter element (305) for filtering floating objects is detachably connected to the interior of the positioning frame plate (304).

6. A hot-dip galvanized water-saving structure according to claim 5, characterized in that: A guide groove (104) for linear movement of the threaded sleeve (303) is provided on one side of the water collecting tank box (1), and the guide groove (104) is located directly below the rotating motor (301).

7. A hot-dip galvanized water-saving structure according to claim 6, characterized in that: The lower part of the water collecting tank box (1) is provided with an inclined surface, and the bottom end of the inclined surface extends to the position of the collecting trough (101), so that the sediment inside the water collecting tank box (1) is collected in the collecting trough (101).

8. A hot-dip galvanized water-saving structure according to claim 7, characterized in that: A supporting frame (4) is provided at the lower part of the water collecting tank box (1).