Modified asphalt mixer

By designing a modified asphalt mixer, the mixing rod rotates by driving the rotary wheel and the shaft sleeve to rotate, the problem of poor mixing degree between rubber powder and asphalt in the prior art is solved, and a more efficient mixing effect is achieved.

CN222738974UActive Publication Date: 2025-04-11HUNAN YIBANG NEW MATERIAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421491126.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-26
Publication Date
2025-04-11
Estimated Expiration
2034-06-26

AI Technical Summary

Technical Problem

During the mixing process of existing high-parameter rubber asphalt, due to the large viscosity of melted asphalt, its fluidity is poor, which in turn makes the mixing degree of rubber powder and asphalt worse, affecting the preparation effect of modified asphalt.

Method used

A modified asphalt mixer is designed, including a storage mechanism, agitator and a lifting mechanism. By driving the turntable and the shaft sleeve to rotate simultaneously, the mixing rod rotates simultaneously, thereby fully stirring the materials in the stirring barrel and improving the mixing degree of rubber powder and asphalt.

Benefits of technology

Through the design of the modified asphalt mixer, the stirring effect is significantly improved, and the mixing degree of rubber powder and asphalt is improved, thereby improving the preparation effect of the modified asphalt.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222738974U_ABST
    Figure CN222738974U_ABST
Patent Text Reader

Abstract

The utility model provides a modified asphalt mixer, which belongs to the technical field of modified asphalt. The modified asphalt mixer includes a material storage mechanism, a stirring mechanism, and a lifting mechanism. The material storage mechanism includes a material storage barrel, and the stirring mechanism includes a barrel cover. A turntable is provided at the bottom of the barrel cover. The turntable has a pair of fixing holes, and a shaft sleeve is connected to the pair of fixing holes through a bearing. A stirring rod is engaged at the bottom of the shaft sleeve. The stirring mechanism also includes a driving mechanism. The output end of the driving mechanism is connected to the turntable. The driving mechanism drives the turntable and the shaft sleeve to rotate. The technical solution can drive the turntable and the shaft sleeve to rotate at the same time, so that the stirring rod rotates and revolves at the same time, thereby fully stirring the materials in the mixing barrel to improve the stirring effect.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of modified asphalt, in particular to a modified asphalt mixer. Background Art

[0002] Rubber powder is an important modified material for asphalt. After being added, many properties of asphalt are improved, such as reduced high-temperature deformation and enhanced low-temperature flexibility. The effect of rubber powder on asphalt is that rubber powder, as an admixture of asphalt, promotes the formation of asphalt structure. Rubber particles are distributed in the colloidal structure of asphalt to form a loose network, which ensures strength and reduces the high-temperature fluidity of asphalt, while improving the low-temperature deformation capacity of rubber asphalt.

[0003] Research and application in recent years have shown that high-parameter rubber asphalt mixtures can effectively improve the rutting of heavy-load traffic asphalt pavements and the cracking of asphalt pavements at low temperatures, and have good sound absorption effects, and can be used to build environmentally friendly noise-reducing pavements. In addition, the use of waste rubber powder to modify asphalt can not only improve the road performance of asphalt and asphalt mixtures, but also turn waste tires into treasures and solve environmental protection problems.

[0004] Existing high-parameter rubber asphalt usually uses a mixing tank to stir the rubber powder and the heated and melted base asphalt to fully mix the rubber powder and the base asphalt. However, since the melted asphalt has a certain viscosity, its fluidity is poor during the stirring process, resulting in poor mixing of the rubber powder and asphalt, which has a certain impact on the preparation of modified asphalt. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a modified asphalt mixer.

[0006] The utility model is achieved in this way:

[0007] A modified asphalt mixer comprises a material storage mechanism, a stirring mechanism and a lifting mechanism. The material storage mechanism comprises a material storage barrel. The stirring mechanism comprises a barrel cover. A turntable is arranged at the bottom of the barrel cover. The turntable has a pair of fixing holes. Bushings are connected to the pair of fixing holes through bearings. A stirring rod is engaged at the bottom of the bushing. The stirring mechanism also comprises a driving mechanism. The output end of the driving mechanism is connected to the turntable. The driving mechanism drives the turntable and the bushing to rotate.

[0008] The beneficial effect of adopting the above further scheme is that the driving mechanism can drive the turntable and the sleeve to rotate simultaneously, so that the stirring rod can rotate and revolve at the same time, thereby fully stirring the material in the mixing barrel to improve the stirring effect, thereby improving the mixing degree of rubber powder and asphalt.

[0009] Furthermore, the driving mechanism includes a gear ring and a pair of gears. A cavity is opened at the bottom of the barrel cover, the gear ring is installed in the cavity, and the gear is installed on the top of the sleeve. The pair of gears and the gear ring are meshed and connected.

[0010] Furthermore, the driving mechanism also includes a first motor, which is installed at the top center of the barrel cover. The output end of the first motor is transmission-connected to a rotating shaft, and the bottom end of the rotating shaft is installed at the top center of the turntable.

[0011] The beneficial effect of adopting the above further scheme is that the first motor can drive the turntable to rotate, thereby driving the stirring rod to revolve, and while the turntable rotates, the gear moves on the gear ring, so that the gear drives the stirring rod to rotate, so as to achieve the purpose of the stirring rod rotating and revolving at the same time.

[0012] Furthermore, the stirring rod includes a plurality of convex rings and connecting rods, the convex rings and connecting rods are cross-connected, and the protrusion directions of adjacent convex rings are opposite.

[0013] The beneficial effect of adopting the above further solution is that, by using a plurality of convex rings with convexities in opposite directions, the contact area between the stirring rod and the material can be increased, thereby improving the mixing degree of the rubber powder and the asphalt.

[0014] Furthermore, a sliding hole is provided at the bottom of the shaft sleeve, a pair of L-shaped slots connected to the sliding hole are provided at the outer side of the shaft sleeve, and a pair of sliders are installed at the top end of the stirring rod, and the sliders slide in the L-shaped slots.

[0015] The beneficial effect of adopting the above further solution is that, by using the L-shaped slot and the slider, the user can freely remove the stirring rod, thereby achieving the purpose of facilitating the cleaning of the stirring rod.

[0016] Furthermore, the lifting mechanism includes a vertical rod, which is installed on the outside of the storage barrel. A slide groove is opened on one side of the vertical rod. The inside of the slide groove is connected with a threaded rod through a bearing. A second motor is installed on the top of the vertical rod. The output end of the second motor is transmission-connected to the threaded rod. A connecting block is installed on the outside of the barrel cover. The connecting block and the threaded rod are threadedly engaged and slide in the slide groove.

[0017] The beneficial effect of adopting the above further scheme is that the second motor drives the threaded rod to rotate, so that the connecting block moves in the slide groove to achieve the purpose of automatically lifting the box cover. Because the overall weight of the box cover equipped with the driving mechanism is heavy, using the second motor to lift the box cover can reduce the difficulty of lifting the box cover. After the box cover is lifted, the user can pour the material into the storage barrel.

[0018] Furthermore, the material storage mechanism includes an asphalt pump, which is installed on the outside of the material storage barrel through a frame, a first conduit is connected between the input end of the asphalt pump and the material storage barrel, and a second conduit is connected to the output end of the asphalt pump.

[0019] The beneficial effect of adopting the above further solution is that after the material is stirred, the asphalt pump is started to discharge the material through the first conduit and the second conduit.

[0020] The beneficial effect of the utility model is that the modified asphalt mixer obtained by the utility model through the above design can drive the turntable and the shaft sleeve to rotate simultaneously, so that the stirring rod can rotate and revolve at the same time, thereby fully stirring the materials in the mixing barrel to improve the stirring effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the technical solution of the implementation mode of the utility model, the following is a brief introduction to the drawings required for use in the implementation mode. It should be understood that the following drawings only show certain embodiments of the utility model and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 A three-dimensional structural schematic diagram of a modified asphalt mixer provided by the utility model;

[0023] Figure 2 A first schematic diagram of the explosion structure of the modified asphalt mixer provided by the utility model;

[0024] Figure 3 A second schematic diagram of the explosion structure of the modified asphalt mixer provided by the utility model;

[0025] Figure 4 for Figure 3 Schematic diagram of the enlarged structure of structure A in the middle.

[0026] In the figure: 100, material storage mechanism; 1001, material storage barrel; 1002, asphalt pump; 200, stirring mechanism; 2001, barrel cover; 2002, connecting block; 2003, stirring rod; 2004, turntable; 2005, first motor; 2006, rotating shaft; 2007, gear ring; 2008, bushing; 2009, gear; 2010, cavity; 2011, L-shaped slot; 2012, slider; 300, lifting mechanism; 3001, vertical pole; 3002, slide groove; 3003, threaded rod; 3004, second motor. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solution and advantages of the implementation of the utility model clearer, the technical solution in the implementation of the utility model will be clearly and completely described below in conjunction with the drawings in the implementation of the utility model. Obviously, the described implementation is a part of the implementation of the utility model, not all of the implementations. Based on the implementation of the utility model, all other implementations obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0028] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the present invention for which protection is sought, but merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] Embodiment 1 of the modified asphalt mixer of the utility model

[0030] The utility model provides the following technical solutions: Figure 1 - Figure 4 The driving mechanism includes a gear ring 2007 and a pair of gears 2009. A cavity 2010 is provided at the bottom of the barrel cover 2001. The gear ring 2007 is installed in the cavity 2010. The gear 2009 is installed on the top of the shaft sleeve 2008. The pair of gears 2009 are meshed and connected with the gear ring 2007. The driving mechanism also includes a first motor 2005. The first motor 2005 is installed at the top center of the barrel cover 2001. The output end of the first motor 2005 is transmission-connected with a rotating shaft 2006. The bottom end of the rotating shaft 2006 is installed at the top center of the turntable 2004. The first motor 2005 can drive the turntable 2004 to rotate, thereby driving the stirring rod 2003 to revolve. While the turntable 2004 rotates, it will cause the gear 2009 to move on the gear ring 2007, so that the gear The wheel 2009 drives the stirring rod 2003 to rotate, so as to achieve the purpose of the stirring rod 2003 rotating and revolving at the same time. The storage mechanism 100 includes a storage barrel 1001, and the stirring mechanism 200 includes a barrel cover 2001. A turntable 2004 is provided at the bottom of the barrel cover 2001. The turntable 2004 has a pair of fixing holes, and a shaft sleeve 2008 is connected to the pair of fixing holes through a bearing. The stirring rod 2003 is engaged with the bottom of the shaft sleeve 2008. The stirring mechanism 200 also includes a driving mechanism, and the output end of the driving mechanism is connected to the turntable 2004. The driving mechanism drives the turntable 2004 and the shaft sleeve 2008 to rotate. The stirring rod 2003 that rotates and revolves at the same time can fully stir the material in the stirring barrel 1001 to improve the stirring effect, thereby improving the mixing degree of rubber powder and asphalt.

[0031] Embodiment 2 of the modified asphalt mixer of the utility model

[0032] Reference Figure 1 - Figure 4 Specifically, a sliding hole is provided at the bottom of the sleeve 2008, and a pair of L-shaped grooves 2011 connected to the sliding hole are provided on the outer side of the sleeve 2008. A pair of sliders 2012 are installed on the top of the stirring rod 2003. The sliders 2012 slide in the L-shaped grooves 2011. By using the L-shaped grooves 2011 and the sliders 2012, the user can freely remove the stirring rod 2003, thereby achieving the purpose of facilitating the cleaning of the stirring rod 2003.

[0033] Embodiment 3 of the modified asphalt mixer of the utility model

[0034] Reference Figure 1 - Figure 4 Specifically, the lifting mechanism 300 includes a vertical rod 3001, which is installed on the outside of the storage barrel 1001. A slide groove 3002 is opened on one side of the vertical rod 3001. The inside of the slide groove 3002 is connected with a threaded rod 3003 through a bearing. A second motor 3004 is installed on the top of the vertical rod 3001. The output end of the second motor 3004 is transmission-connected to the threaded rod 3003. A connecting block 2002 is installed on the outside of the barrel cover 2001. The connecting block 2002 and the threaded rod 3003 are connected. The second motor 3004 drives the threaded rod 3003 to rotate, so that the connecting block 2002 moves in the slide groove 3002, so as to achieve the purpose of automatically lifting the box cover 2001. Since the overall weight of the box cover 2001 equipped with the driving mechanism is heavy, the second motor 3004 is used to lift the box cover 2001, which can reduce the difficulty of lifting the box cover 2001. After the box cover 2001 is lifted, the user can pour the material into the storage barrel 1001.

[0035] Specifically, the working principle of this modified asphalt mixer is as follows: when in use, the second motor 3004 is started to drive the threaded rod 3003 to rotate, so that the connecting block 2002 moves in the slide groove 3002 to achieve the purpose of lifting the box cover 2001. The user can now pour the material into the storage barrel 1001, and then start the second motor 3004 again to lower the box cover 2001, and then start the first motor 2005. The first motor 2005 can drive the turntable 2004 to rotate, thereby driving the stirring rod 2003 to revolve. While the turntable 2004 is rotating, the gear 2009 moves on the gear ring 2007, so that the gear 2009 drives the stirring rod 2003 to rotate, so as to achieve the purpose of the stirring rod 2003 rotating and revolving at the same time. At this time, the stirring shaft 2003 can fully stir the material in the mixing barrel 1001. After the material is stirred, the asphalt pump 1002 is started to discharge the material through the first conduit and the second conduit.

[0036] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may be modified and varied in various ways. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. Modified asphalt mixer, characterized in that: The invention comprises a material storage mechanism (100), a stirring mechanism (200), and a lifting mechanism (300); the material storage mechanism (100) comprises a material storage barrel (1001); the stirring mechanism (200) comprises a barrel cover (2001); a rotating disk (2004) is arranged at the bottom of the barrel cover (2001); the rotating disk (2004) has a pair of fixing holes; a shaft sleeve (2008) is connected to the inside of the pair of fixing holes via a bearing; a stirring rod (2003) is engaged at the bottom of the shaft sleeve (2008); the stirring mechanism (200) further comprises a driving mechanism; an output end of the driving mechanism is connected to the rotating disk (2004); the driving mechanism drives the rotating disk (2004) and the shaft sleeve (2008) to rotate.

2. The modified asphalt mixer according to claim 1, characterized in that: The driving mechanism comprises a gear ring (2007) and a pair of gears (2009); a cavity (2010) is provided at the bottom of the barrel cover (2001); the gear ring (2007) is installed in the cavity (2010); the gear (2009) is installed on the top of the shaft sleeve (2008); and the pair of gears (2009) and the gear ring (2007) are meshed and connected.

3. The modified asphalt mixer according to claim 2, characterized in that: The driving mechanism further comprises a first motor (2005), wherein the first motor (2005) is mounted at the top center of the barrel cover (2001), and the output end of the first motor (2005) is drivingly connected to a rotating shaft (2006), and the bottom end of the rotating shaft (2006) is mounted at the top center of the turntable (2004).

4. The modified asphalt mixer according to claim 1, characterized in that: The stirring rod (2003) comprises a plurality of convex rings and connecting rods, wherein the convex rings and connecting rods are cross-connected, and the protrusion directions of adjacent convex rings are opposite.

5. The modified asphalt mixer according to claim 1, characterized in that: The bottom of the shaft sleeve (2008) is provided with a sliding hole, the outer side of the shaft sleeve (2008) is provided with a pair of L-shaped slots (2011) connected to the sliding hole, and the top of the stirring rod (2003) is provided with a pair of sliders (2012), and the sliders (2012) slide in the L-shaped slots (2011).

6. The modified asphalt mixer according to claim 1, characterized in that: The lifting mechanism (300) comprises a vertical rod (3001), wherein the vertical rod (3001) is installed on the outside of the material storage barrel (1001), a slide groove (3002) is provided on one side of the vertical rod (3001), a threaded rod (3003) is connected to the inside of the slide groove (3002) via a bearing, a second motor (3004) is installed on the top of the vertical rod (3001), an output end of the second motor (3004) is transmission-connected to the threaded rod (3003), a connecting block (2002) is installed on the outside of the barrel cover (2001), the connecting block (2002) and the threaded rod (3003) are threadedly engaged and slide in the slide groove (3002).

7. The modified asphalt mixer according to claim 1, characterized in that: The material storage mechanism (100) comprises an asphalt pump (1002), wherein the asphalt pump (1002) is installed on the outside of a material storage barrel (1001) via a frame, a first conduit is connected between an input end of the asphalt pump (1002) and the material storage barrel (1001), and a second conduit is connected to an output end of the asphalt pump (1002).